An assembly tool for adjusting the gear position of a whole vehicle

Abstract

The utility model relates to a kind of whole vehicle gear adjustment assembly tool, solve the current whole vehicle gear adjustment by the way of visual adjustment, after gear adjustment, some gears are not easy to hang into or missing, and there is the consistency difference of gear handle and floor perpendicularity problem. Including as the assembly tool body support block, support block side has guide slot, adjacent guide slot is equipped with the arc gap of gear handle shape cooperation, arc gap side wall is perpendicular to support block bottom surface, bolt hole for being connected with cab floor is equipped on support block. The utility model's gear adjustment assembly tool replaces the original H20 vehicle type without gear adjustment tool mode, just after installing tool on gearbox gear handle, it is simple to operate, and assembly efficiency is high, ensure the production rhythm of assembly line.

Description

Technical Field

[0001] This utility model belongs to the field of adjustment tooling, specifically relating to an assembly tooling for adjusting the gear positions of a vehicle. Background Technology

[0002] Currently, gear adjustments for the entire vehicle are made visually. After adjustment, some gears are difficult to engage or may be missing, and there are also issues with inconsistent verticality between the gear lever and the floor. To meet the adjustment and assembly requirements of the H20 flat-floor cab, and to maintain the production rhythm during assembly line operations, there is an urgent need to develop a tooling that can conveniently and quickly adjust gears while ensuring the consistency of the entire vehicle assembly and meeting the requirements of continuous assembly line operations. Utility Model Content

[0003] In order to overcome the shortcomings of existing gear shifting tools that cannot cover this type of vehicle, this utility model provides a gear shifting tool.

[0004] This utility model is achieved through the following technical solutions.

[0005] An assembly fixture for adjusting the gear position of a vehicle includes a support block 1 as the main body of the assembly fixture. A guide groove 2 is provided on one side of the support block 1, and an arc notch 3 that matches the shape of the gear lever is provided on the adjacent guide groove 2. The side wall of the arc notch 3 is perpendicular to the bottom surface of the support block 1, and bolt holes for connecting to the cab floor are provided on the support block 1.

[0006] The circular notch 3 includes a straight segment and an arc segment, with the diameter of the arc segment being 0.05-0.15mm larger than the diameter of the gear lever.

[0007] The connection between the straight segment of the arc notch 3 and the guide groove 2 is smooth.

[0008] The tooling is made of aluminum alloy.

[0009] The gear shift adjustment assembly fixture of this utility model replaces the original H20 model without a gear shift adjustment fixture. It can be installed on the gear shift lever by simply installing the fixture. It is easy to operate, has high assembly efficiency, and ensures the production cycle of the assembly line. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the gear adjustment assembly tooling described in this utility model. Detailed Implementation

[0011] When using this practical gear shift adjustment assembly fixture, the fixture is fastened to the upper part of the gear shift lever. After the gear shift lever passes through the guide groove 2, the gear shift adjustment assembly fixture support block 1 is installed on the cab floor using existing bolts, ensuring that the lower part of the gear shift lever is perpendicular to the cab floor and that the gear shift lever rests against the arc notch 3 of the gear shift adjustment fixture.

[0012] Technical solution:

[0013] Gear adjustment fixture, including an adjustment block for adjusting the verticality of the gear lever and bolt heads protruding from the holes at both ends of the adjustment block.

[0014] Positive effects of this utility model:

[0015] a. The tooling structure is optimized and adjusted. Simply attach the adjustment block tooling to the gear lever fixing screw, which reduces the time required to fix the tooling.

[0016] b. The adjusting block is made of aluminum alloy, which reduces the weight of the tooling;

[0017] The adjustment fixture described in this invention replaces the previous visual measurement method, making operation simpler and significantly improving the consistency of adjustment positions, thus increasing assembly efficiency. Since the position adjustment process is particularly important for improving the efficiency of the assembly line, the existing visual measurement method is greatly affected by the operator's actions, resulting in poor consistency. Using the adjustment fixture ensures assembly quality and provides convenient and quick operation.

Claims

1. An assembly fixture for adjusting the gear positions of a vehicle, characterized in that: The assembly includes a support block that serves as the main body of the assembly fixture. One side of the support block has a guide groove, and the adjacent guide groove has an arc notch that matches the shape of the gear lever. The side wall of the arc notch is perpendicular to the bottom surface of the support block, and the support block has bolt holes for connecting to the cab floor.

2. The assembly fixture for adjusting the gear position of a vehicle according to claim 1, characterized in that: The arc notch includes a straight segment and an arc segment, with the diameter of the arc segment being 0.05-0.15mm larger than the diameter of the gear lever.

3. The assembly fixture for adjusting the gear position of a vehicle according to claim 2, characterized in that: The connection between the arc notch straight section and the guide groove is smooth.

4. The assembly fixture for adjusting the gear position of a vehicle according to claim 1, characterized in that: The tooling is made of aluminum alloy.

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