A foam pad cutting apparatus

Abstract

The application relates to the technical field of foam pad processing, and discloses a foam pad cutting-off equipment, which comprises a frame body, a conveying belt horizontally arranged on the frame body, the conveying belt being a breathable annular belt structure, an air extraction bin arranged in the annular interior of the conveying belt and tightly abutting the upper interior sidewall of the conveying belt, a cutting frame slidingly arranged on the upper portion of the frame body, a cutting sliding frame arranged on the cutting frame, and a cutting device slidingly arranged on the cutting sliding frame. The following technical effects can be achieved: a stable negative pressure adsorption environment can be formed through the air extraction bin and the upper breathable conveying belt, so that the foam pad closely adheres to the surface of the conveying belt during conveying, and displacement or deformation during cutting is effectively prevented; the pressure roller on the cutting frame can be lifted, stable pressing and accurate cutting of foam pads with different thicknesses can be realized, and the processing precision and operation efficiency are improved.

Description

Technical Field

[0001] This application relates to the field of foam pad processing equipment, for example, to a foam pad cutting device. Background Technology

[0002] Currently, in the production process of foam mats, the finished foam mats are continuous strips of material, which need to be cut to a fixed length or into specific shapes according to usage requirements.

[0003] In the process of implementing the embodiments of this disclosure, at least the following problems were found in the related art: Traditional cutting equipment suffers from unstable foam padding during the cutting process, which can easily lead to displacement or deformation, resulting in reduced cutting accuracy and affecting product quality. Utility Model Content

[0004] To provide a basic understanding of some aspects of the disclosed embodiments, a brief summary is given below. This summary is not intended as a general commentary, nor is it intended to identify key / important components or describe the scope of protection of these embodiments, but rather as a prelude to the detailed description that follows.

[0005] This disclosure provides a foam pad cutting device to solve the problem of displacement or deformation of foam pads during the cutting process.

[0006] In some embodiments, the foam pad cutting device includes: a frame on which a conveyor belt is arranged laterally, the conveyor belt being a breathable annular belt structure; an air extraction chamber disposed inside the annularity of the conveyor belt, with the upper part of the air extraction chamber closely attached to the upper inner sidewall of the conveyor belt; and a cutting frame slidably disposed on the upper part of the frame, with a cutting slide mounted on the cutting frame, and a cutting device slidably disposed on the cutting slide.

[0007] In some embodiments, slide rails are provided on both sides of the upper part of the frame, the cutting frame is slidably disposed on the slide rails, a pressure roller is provided in the middle of the cutting frame, and the pressure roller is arranged laterally on the upper part of the conveyor belt.

[0008] In some embodiments, the cutting frame is provided with a vertical slide, a sliding block is slidably disposed inside the vertical slide, the pressure roller is rotatably disposed on the sliding block, and a positioning screw is threadedly connected to the upper part of the vertical slide, the lower end of the positioning screw being rotatably connected to the sliding block.

[0009] In some embodiments, the air extraction chamber is a rectangular box-shaped structure with an opening at the top, and a number of support rollers are arranged side by side at the top of the air extraction chamber, and an air extraction pipe is provided at the bottom of the air extraction chamber.

[0010] In some embodiments, a support baffle is provided between the support rollers at the upper part of the air extraction chamber.

[0011] In some embodiments, a partition is provided at the lower part of the support baffle, the partition is connected to the inner side of the air extraction chamber at the lower part of the support baffle, and the support baffle separates the air extraction chamber.

[0012] In some embodiments, air extraction pipes are respectively connected between the plurality of partitions.

[0013] In some embodiments, multiple extraction pipes are connected to a connecting pipe, and each extraction pipe is equipped with an air valve.

[0014] In some embodiments, a negative pressure chamber is formed between the partitions, and an inclined plate is provided at the bottom of the negative pressure chamber, the inclined plate being inclined upward from one end connected to the air extraction pipe.

[0015] In some embodiments, a sliding frame is vertically slidably mounted on the cutting device, a cutting blade is mounted on the side of the sliding frame, and a lifting screw is vertically mounted inside the cutting device, with the sliding frame and the lifting screw being threadedly connected.

[0016] The foam pad cutting device provided in this disclosure can achieve the following technical effects: A stable negative pressure adsorption environment can be formed by the air extraction chamber and the breathable conveyor belt at the top, so that the foam pads are closely attached to the surface of the conveyor belt during the conveying process, effectively preventing displacement or deformation during cutting; the pressure rollers on the cutting frame can be raised and lowered, which can achieve stable pressing and precise cutting of foam pads of different thicknesses, improving processing accuracy and work efficiency.

[0017] The above general description and the description below are exemplary and illustrative only and are not intended to limit this application. Attached Figure Description

[0018] One or more embodiments are illustrated by way of example with reference to the accompanying drawings. These illustrations and drawings do not constitute a limitation on the embodiments. Elements having the same reference numerals in the drawings are shown as similar elements. The drawings are not to be scaled. And wherein: Figure 1 This is a schematic diagram of the structure of the foam pad cutting device provided in the embodiments of this disclosure; Figure 2 This is provided by the embodiments of this disclosure. Figure 1 Schematic diagram of part A; Figure 3 This is a schematic diagram of the cross-sectional structure of the foam pad cutting device provided in this embodiment of the disclosure; Figure 4 This is a longitudinal cross-sectional schematic diagram of the foam pad cutting device provided in the embodiments of this disclosure.

[0019] Figure label: 100. Frame; 101. Slide rail; 200. Conveyor belt; 300. Air extraction chamber; 301. Support roller; 302. Air extraction pipe; 303. Support baffle; 304. Partition plate; 305. Connecting pipe; 306. Air valve; 307. Negative pressure chamber; 308. Inclined plate; 400. Cutting frame; 401. Cutting slide; 402. Pressure roller; 403. Vertical slide; 404. Sliding block; 405. Positioning screw; 406. Sliding frame; 407. Cutting blade; 408. Lifting screw Detailed Implementation

[0020] To provide a more detailed understanding of the features and technical content of the embodiments of this disclosure, the implementation of the embodiments of this disclosure will be described in detail below with reference to the accompanying drawings. The accompanying drawings are for illustrative purposes only and are not intended to limit the embodiments of this disclosure. In the following technical description, for ease of explanation, several details are used to provide a full understanding of the disclosed embodiments. However, one or more embodiments may still be implemented without these details. In other cases, well-known structures and devices may be simplified in their depiction to simplify the drawings.

[0021] The terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this disclosure are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this disclosure described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion.

[0022] In this disclosure, the terms "upper," "lower," "inner," "middle," "outer," "front," and "rear," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for better description of the embodiments of this disclosure and their implementations, and are not intended to limit the indicated devices, elements, or components to having a specific orientation, or to require them to be constructed and operated in a specific orientation. Furthermore, some of the aforementioned terms may be used to indicate other meanings besides orientation or positional relationship; for example, the term "upper" may in some cases indicate a dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in the embodiments of this disclosure according to the specific circumstances.

[0023] Furthermore, the terms "set up," "connect," and "fix" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of this disclosure according to the specific circumstances.

[0024] Unless otherwise stated, the term "multiple" means two or more.

[0025] In this embodiment of the disclosure, the character " / " indicates that the objects before and after it are in an "or" relationship. For example, A / B means: A or B.

[0026] The term "and / or" describes an association between objects, indicating that three relationships can exist. For example, A and / or B means: A or B, or A and B.

[0027] It should be noted that, unless otherwise specified, the embodiments and features described in the present disclosure can be combined with each other.

[0028] Combination Figure 1-4 As shown, this embodiment of the present disclosure provides a foam pad cutting device, comprising a frame 100, on which a conveyor belt 200 is arranged laterally, the conveyor belt 200 being a breathable annular belt structure; an air extraction chamber 300 disposed inside the annularity of the conveyor belt 200, with the upper part of the air extraction chamber 300 closely attached to the upper inner sidewall of the conveyor belt 200; and a cutting frame 400 slidably disposed on the upper part of the frame 100, with a cutting slide 401 disposed on the cutting frame 400, and a cutting device slidably disposed on the cutting slide 401.

[0029] Using the foam pad cutting device provided in this embodiment, the frame 100 can support the conveyor belt 200, which can transport the foam pad. The foam pad can be laid flat on the conveyor belt 200 and continuously transported. The suction chamber 300 is set inside the annular space of the conveyor belt 200 and its upper part is close to the inner side wall of the conveyor belt 200. Under the action of negative pressure, the foam pad can be adsorbed on the surface of the conveyor belt 200 to prevent it from shifting during the transport process. It can also keep the foam pad stable during the cutting process and improve the cutting accuracy. The cutting frame 400 is slidably set on the upper part of the frame 100 and can move back and forth along the conveying direction of the conveyor belt 200. The cutting slide 401 set on the cutting frame 400 is horizontally set on the upper part of the conveyor belt 200. The cutting device on the cutting slide 401 can move in the direction perpendicular to the moving direction of the conveyor belt 200, thereby realizing the horizontal cutting of the foam pad, ensuring that the cutting line is perpendicular to the conveying direction. The cutting device moves up and down on the cutting slide 401, thereby realizing the precise cutting of the foam pad.

[0030] Optionally, slide rails 101 are provided on both sides of the upper part of the frame 100, the cutting frame 400 is slidably disposed on the slide rails 101, a pressure roller 402 is provided in the middle of the cutting frame 400, and the pressure roller 402 is arranged laterally on the upper part of the conveyor belt 200.

[0031] In this way, the slide rails 101 on both sides of the upper part of the frame 100 can provide stable guidance for the cutting frame 400, so that it can move back and forth smoothly along the conveying direction; the cutting frame 400 is rotatably equipped with pressure rollers 402, which are laterally arranged on the upper part of the conveyor belt 200. They can initially flatten and fix the foam pad before it enters the cutting area, so that the foam pad can remain flat during the cutting process and avoid cutting deviation caused by local lifting or loosening.

[0032] Optionally, the cutting frame 400 is provided with a vertical slide 403, and a sliding block 404 is slidably disposed inside the vertical slide 403. The pressure roller 402 is rotatably disposed on the sliding block 404. A positioning screw 405 is threadedly connected to the upper part of the vertical slide 403, and the lower end of the positioning screw 405 is rotatably connected to the sliding block 404.

[0033] In this way, the vertical slide 403 on the cutting frame 400 cooperates with the sliding block 404. The sliding block 404 can slide up and down in the vertical slide 403. The height position of the sliding block 404 can be adjusted by rotating the positioning screw 405, thereby precisely controlling the distance between the pressure roller 402 and the conveyor belt 200, adapting to foam pads of different thicknesses, ensuring moderate pressing force, avoiding excessive pressure that causes material deformation, and preventing insufficient pressure that causes insecure fixing. It maintains a stable and flat state during the cutting process, further improving cutting accuracy and work efficiency.

[0034] Optionally, the air extraction chamber 300 is a rectangular box-shaped structure with an opening at the top. Several support rollers 301 are arranged side by side at the top of the air extraction chamber 300, and an air extraction pipe 302 is arranged at the bottom of the air extraction chamber 300.

[0035] In this way, the suction pipe 302 at the bottom of the suction chamber 300 can be connected to an external vacuum device, creating a negative pressure environment inside the suction chamber 300. This causes the foam pad to be evenly adsorbed on the surface of the conveyor belt 200, preventing displacement during conveying. Furthermore, it generates a downward adsorption force on the foam pad during cutting, effectively suppressing material movement and warping caused by vibration or airflow disturbance during the cutting process. The support rollers 301 are arranged side-by-side on the upper part of the suction chamber 300, supporting both the conveyor belt 200 and the foam pad while reducing running resistance, making the conveying process smoother and more stable. The equidistant arrangement of the support rollers 301 effectively disperses the pressure on the foam pad, avoiding localized stress concentration that could lead to deformation, ensuring that the surface flatness of the material remains unaffected during cutting.

[0036] Optionally, a support baffle 303 is provided between the support rollers 301 on the upper part of the air extraction chamber 300.

[0037] In this way, the support baffles 303 set between the support rollers 301 at the top of the suction chamber 300 can effectively support the gap between the support rollers 301 and reduce the span between adjacent support rollers 301, preventing the conveyor belt 200 and the foam pad from getting stuck in the gap due to local sinking during the conveying process. It can also reduce the gap between the support baffles 303 and the support rollers 301. In this way, when the suction chamber 300 is suctioning, the suction force can be more concentrated, which can increase the adsorption effect on the foam pad on the surface of the conveyor belt 200 and further improve the stability of the material in high-speed conveying and dynamic cutting.

[0038] Optionally, a partition 304 is provided at the lower part of the support baffle 303. The partition 304 is connected to the inner side of the air extraction chamber 300 at the lower part of the support baffle 303, and the support baffle 303 separates the air extraction chamber 300.

[0039] In this way, the partition 304 located at the lower part of the support baffle 303 divides the interior of the suction chamber 300 into multiple independent negative pressure chambers, realizing zoned suction control. The suction strength of different areas can be adjusted according to actual needs, avoiding energy waste or uneven adsorption caused by overall suction. Vacuum suction of the corresponding section is activated according to the width of the foam pad or the conveying position, effectively improving energy utilization efficiency and reducing operating noise.

[0040] Optionally, each of the plurality of partitions 304 is connected to an exhaust pipe 302.

[0041] In this way, each of the individual negative pressure chambers formed by the multiple partitions 304 is connected to an air extraction pipe 302, which allows for independent air extraction control of each negative pressure chamber and enables the adjustment of suction distribution as needed.

[0042] Optionally, multiple extraction pipes 302 are connected to a connecting pipe 305, and each extraction pipe 302 is equipped with an air valve 306.

[0043] In this way, multiple suction pipes 302 can be connected into a unified air circuit system through the connecting pipe, which can be easily connected to the suction pump. The air valve 306 on the suction pipe 302 can accurately control the opening and closing of each negative pressure chamber and the suction force, so as to achieve on-demand air supply and segmented adjustment, further optimizing the adsorption uniformity and energy efficiency ratio.

[0044] Optionally, a negative pressure chamber 307 is formed between the partitions 304, and an inclined plate 308 is provided at the bottom of the negative pressure chamber 307. The inclined plate 308 is inclined upward from one end connected to the air extraction pipe 302.

[0045] In this way, the inclined plate 308 at the bottom of the negative pressure chamber 307 formed by the partition 304 tilts upward from the end connected to the extraction pipe 302, which can guide the airflow smoothly into the extraction pipe 302, reduce eddies and resistance, and improve extraction efficiency. At the same time, the inclined plate 308 structure helps to prevent dust or debris from accumulating at the bottom of the negative pressure chamber 307, keeping the interior clean and reducing maintenance frequency.

[0046] Optionally, a sliding frame 406 is vertically slidably mounted on the cutting device, a cutting blade 407 is mounted on the side of the sliding frame 406, and a lifting screw 408 is vertically mounted inside the cutting device. The sliding frame 406 and the lifting screw 408 are threadedly connected.

[0047] In this way, the vertically sliding frame 406 within the cutting device achieves precise vertical movement via the lifting screw 408. Rotating the lifting screw 408 drives the sliding frame 406 to smoothly rise and fall along the cutting device, thereby synchronously adjusting the height of the side cutting blade 407 to adapt to the cutting needs of foam pads of different thicknesses. The lifting screw 408 is driven by a servo motor and, in conjunction with a position sensor, achieves closed-loop control, ensuring precise and controllable cutting depth and improving processing accuracy and consistency.

[0048] The foregoing description and accompanying drawings fully illustrate embodiments of the present disclosure to enable those skilled in the art to practice them. Other embodiments may include structural and other changes. The embodiments represent only possible variations. Individual components and functions are optional unless explicitly required, and the order of operation may vary. Parts and features of some embodiments may be included or substituted for parts and features of other embodiments. Embodiments of the present disclosure are not limited to the structures described above and shown in the accompanying drawings, and various modifications and changes may be made without departing from its scope. The scope of the present disclosure is limited only by the appended claims.

Claims

1. A foam cushion cutting apparatus, characterized by, include: A frame (100) has a conveyor belt (200) arranged horizontally on it, and the conveyor belt (200) is a breathable annular belt structure; An air extraction chamber (300) is disposed inside the annulus of the conveyor belt (200), and the upper part of the air extraction chamber (300) is closely attached to the upper inner sidewall of the conveyor belt (200); A cutting frame (400) is slidably disposed on the upper part of the frame (100), and a cutting slide (401) is disposed on the cutting frame (400), and a cutting device (500) is slidably disposed on the cutting slide (401).

2. The foam pad cutting apparatus of claim 1, wherein, The frame (100) has slide rails (101) on both sides of the upper part, the cutting frame (400) is slidably arranged on the slide rails (101), the cutting frame (400) has a pressure roller (402) in the middle, and the pressure roller (402) is arranged laterally on the upper part of the conveyor belt (200).

3. The foam pad cutting apparatus of claim 2, wherein, The cutting frame (400) is provided with a vertical slide (403), and a sliding block (404) is slidably disposed inside the vertical slide (403). The pressure roller (402) is rotatably disposed on the sliding block (404). A positioning screw (405) is threadedly connected to the upper part of the vertical slide (403), and the lower end of the positioning screw (405) is rotatably connected to the sliding block (404).

4. The foam pad cutting apparatus of claim 1, wherein, The air extraction chamber (300) is a rectangular box-shaped structure with an opening at the top. Several support rollers (301) are arranged side by side at the top of the air extraction chamber (300), and an air extraction pipe (302) is arranged at the bottom of the air extraction chamber (300).

5. The foam pad cutting apparatus of claim 1, wherein, A support baffle (303) is provided between the support rollers (301) at the top of the air extraction chamber (300).

6. The foam pad cutting apparatus of claim 5, wherein, A partition (304) is provided at the lower part of the support baffle (303). The partition (304) is connected to the inner side of the air extraction chamber (300) at the lower part of the support baffle (303). The support baffle (303) separates the air extraction chamber (300).

7. The foam pad cutting apparatus of claim 6, wherein, Each of the multiple partitions (304) is connected to an exhaust pipe (302).

8. The foam pad cutting apparatus of claim 7, wherein, Multiple extraction pipes (302) are connected to a connecting pipe (305), and each extraction pipe (302) is equipped with an air valve (306).

9. The foam pad cutting apparatus of claim 6, wherein, A negative pressure chamber (307) is formed between the partitions (304), and an inclined plate (308) is provided at the bottom of the negative pressure chamber (307). The inclined plate (308) is inclined upward from one end connected to the air extraction pipe (302).

10. The foam pad cutting apparatus of claim 6, wherein, A sliding frame (406) is vertically slidably mounted on the cutting device (500), and a cutting blade (407) is mounted on the side of the sliding frame (406). A lifting screw (408) is vertically mounted inside the cutting device (500), and the sliding frame (406) and the lifting screw (408) are threadedly connected.

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