Chain conveyor for processing of artificial boards
Patent Information
- Application Number
- CN202522183027.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-15
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-10-15
AI Technical Summary
[0005]本实用新型的目的在于提供一种用于人造板加工的链式输送机,解决了第一种采用龙门机械手,第二种方式是人工放置,第一种上料方式占地大,故障率高 机械成本高,第二种方式需要连个工人协同操作,无法做到自动化并且人工成本高,劳动强度大的问题
1.本实用新型通过该链式输送机通过驱动组件与挡板系统的协同配合,结合整齐组件的特殊构造,实现了板材高效稳定的传输与码垛。驱动组件通过同步轴驱动链条及推块推送板材,配合高低可调的挡板系统精准控制单张板材输出,确保传输过程有序可控;整齐组件通过伺服电机驱动双向螺杆带动固定板对板材外侧进行稳固夹持,均匀分布压力避免板材变形,既保障了码垛过程中板材的绝对稳定性与排列整齐度,又显著提高了操作安全性和整体使用便捷性,有效确保码垛质量与高效传输效果。
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Figure CN224765723U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of chain conveyor technology, specifically a chain conveyor for processing artificial boards. Background Technology
[0002] Artificial board processing refers to the process of using wood processing residues (such as wood chips, shavings, and scraps), forest logging residues (such as small-diameter timber and branches), or other plant fiber materials (such as bamboo, straw, and bagasse) as the main raw materials, and processing them through a series of processes such as crushing, cutting, separating, drying, gluing, molding, and hot pressing to produce boards with certain specifications and properties.
[0003] In related technologies, there are currently two methods for feeding boards: the first method uses a gantry robot, and the second method is manual placement. The first method has a large footprint, high failure rate, and high mechanical cost, while the second method requires two workers to operate in coordination, which cannot achieve automation and has high labor costs and high labor intensity.
[0004] Therefore, it is necessary to provide a chain conveyor for the processing of engineered wood panels to solve the above-mentioned technical problems. Utility Model Content
[0005] The purpose of this utility model is to provide a chain conveyor for processing artificial boards, which solves the problems of the first method using a gantry robot and the second method using manual placement. The first method has a large footprint, high failure rate and high mechanical cost, while the second method requires two workers to operate together, which cannot achieve automation and has high labor costs and high labor intensity.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a chain conveyor for processing engineered wood panels, comprising a frame, a push block provided on the top of the frame, a baffle system provided on the right side of the top of the frame, a drive assembly provided inside the frame, a detection photoelectric sensor provided on the top of the frame, a fixing frame provided on the top of the frame, and an aligning assembly provided inside the fixing frame. The drive assembly includes a drive shaft, which is fixedly installed inside the frame, and a drive chain is provided at the bottom of the frame.
[0007] Preferably, the tidying component includes a fixing plate located inside a fixing frame. A screw block is fixedly connected to the top of the fixing plate. A sliding groove is provided on the top of the fixing frame to slide with the screw block. Limiting rings are fixedly connected to the front and rear sides of the top of the fixing frame. A bidirectional screw is longitudinally rotatably connected inside the limiting ring. The bidirectional screw is threadedly connected to the screw block. A first helical gear is fixedly connected to the surface of the bidirectional screw. A second helical gear meshes with the surface of the first helical gear. A servo motor is driven to the surface of the second helical gear.
[0008] Preferably, the inner side of the fixing plate is fixedly connected with a limiting wheel, and the number of the limiting wheels is several.
[0009] Preferably, a slide rod is fixedly connected longitudinally inside the fixing frame, and a protective plate is slidably connected to the surface of the slide rod, with the protective plate being fixedly connected to the top of the fixing plate.
[0010] Preferably, a protective cover is fixedly connected to the top of the fixing frame, and the protective cover is located outside the first helical gear.
[0011] Preferably, a support plate is fixedly connected to the top of the fixing frame, and the support plate is rotatably connected to a bidirectional screw.
[0012] Preferably, there are several sliding rods, which are evenly distributed in a straight line.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model utilizes a chain conveyor with a coordinated drive assembly and baffle system, combined with the special structure of the aligning component, to achieve efficient and stable transport and palletizing of sheet metal. The drive assembly uses a synchronous shaft to drive the chain and pusher blocks to push the sheet metal, while the height-adjustable baffle system precisely controls the output of individual sheet metal, ensuring an orderly and controllable transport process. The aligning component uses a servo motor to drive a bidirectional screw, which in turn drives a fixing plate to firmly clamp the outer side of the sheet metal, evenly distributing pressure to prevent deformation. This not only ensures the absolute stability and neatness of the sheet metal during palletizing but also significantly improves operational safety and overall ease of use, effectively ensuring palletizing quality and efficient transport.
[0014] 2. This utility model further improves operational reliability and support effect through optimized design of detailed components. The setting of the limit wheel reduces the friction coefficient of the contact surface between the fixed plate and the plate, ensuring stable support when the plate moves and preventing deviation and tilting; the cooperation between the slide rod and the protective plate achieves precise positioning and auxiliary support for the fixed plate, eliminating shaking and improving overall support stability; the protective cover provides all-round protection for the gear transmission system, avoiding interference from foreign objects and reducing the equipment failure rate; the support plate provides rigid support for the bidirectional screw, preventing shaking during high-speed operation. The collaboration of multiple components improves the operating efficiency and long-term reliability of the equipment. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the main structure of this utility model; Figure 2 This is a schematic diagram of the structural processing state of this utility model; Figure 3 This is a bottom view of the structure of this utility model; Figure 4 This is a bottom view of the structural fixing frame of this utility model; Figure 5 This is a three-dimensional schematic diagram of the structural fixing frame of this utility model.
[0016] In the diagram: 1. Frame; 2. Push block; 3. Baffle system; 4. Drive assembly; 41. Drive shaft; 42. Drive chain; 5. Detection photoelectric sensor; 6. Fixing frame; 7. Tidying assembly; 71. Fixing plate; 72. Screw block; 73. Slide groove; 74. Limit ring; 75. Bidirectional screw; 76. First helical gear; 77. Second helical gear; 78. Servo motor; 8. Limit wheel; 9. Slide rod; 10. Protective plate; 11. Protective cover; 12. Support plate. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Please see Figure 1-5 A chain conveyor for processing engineered wood panels includes a frame 1, a pusher block 2 on the top of the frame 1, a baffle system 3 on the right side of the top of the frame 1, a drive assembly 4 inside the frame 1, a detection photoelectric sensor 5 on the top of the frame 1, a fixing frame 6 on the top of the frame 1, and an aligning assembly 7 inside the fixing frame 6. The drive assembly 4 includes a drive shaft 41, which is fixedly installed inside the frame 1. A drive chain 42 is provided at the bottom of the frame 1.
[0019] Please see Figure 4 The tidying component 7 includes a fixing plate 71, which is located inside the fixing frame 6. A screw block 72 is fixedly connected to the top of the fixing plate 71. A sliding groove 73 is provided on the top of the fixing frame 6 to slide with the screw block 72. Limiting rings 74 are fixedly connected to the front and rear sides of the top of the fixing frame 6. A bidirectional screw 75 is longitudinally rotatably connected inside the limiting ring 74. The bidirectional screw 75 is threadedly connected to the screw block 72. A first helical gear 76 is fixedly connected to the surface of the bidirectional screw 75. A second helical gear 77 meshes with the surface of the first helical gear 76. A servo motor 78 is driven connected to the surface of the second helical gear 77.
[0020] Furthermore, the arrangement component 7 enables stable clamping of the outer sides of multiple boards. This structural design not only ensures the absolute stability of the boards during the stacking process but also guarantees that the boards are arranged neatly and evenly, greatly improving operational safety and making the entire process more convenient and efficient. The special structure of the arrangement component 7 allows it to distribute pressure evenly when clamping the boards, avoiding excessive local stress that could lead to deformation, thereby ensuring the quality of stacking.
[0021] Please see Figure 4 The inner side of the fixed plate 71 is fixedly connected with a limiting wheel 8, and the number of limiting wheels 8 is several.
[0022] Furthermore, the use of limit wheels 8 allows for smooth sliding along the outer side of the plate. This design cleverly reduces the coefficient of friction between the fixed plate 71 and the plate contact surface, significantly improving the operating efficiency of the support system. The rolling characteristics of the limit wheels 8 ensure stable support of the plate during movement, effectively preventing the plate from shifting or tilting during transportation, and providing a reliable guarantee for subsequent processing steps.
[0023] Please see Figure 4 The internal longitudinal connection of the fixed frame 6 is a slide rod 9, and the surface of the slide rod 9 is slidably connected to a protective plate 10. The protective plate 10 is fixedly connected to the top of the fixed plate 71.
[0024] Furthermore, the sliding rod 9 enables precise limit control of the protective plate 10. This design not only ensures the high stability of the protective plate 10 during operation, but also provides additional auxiliary support for the top of the fixed plate 71. The multi-point support system of the sliding rod 9 significantly improves the overall support effect, and its precise guiding function makes the movement of the protective plate 10 more stable and reliable, greatly facilitating the user experience of the operator.
[0025] Please see Figure 5A protective cover 11 is fixedly connected to the top of the fixing frame 6, and the protective cover 11 is located outside the first helical gear 76.
[0026] Furthermore, the protective cover 11 provides all-round protection for the first helical gear 76. This protective measure has extremely high protection efficiency, effectively preventing foreign objects from interfering with the meshing process of the first helical gear 76 and the second helical gear 77. The sealing performance of the protective cover 11 ensures a clean working environment for the gear transmission system, greatly reduces the equipment failure rate, significantly improves operational safety, and makes equipment maintenance simpler.
[0027] Please see Figure 5 A support plate 12 is fixedly connected to the top of the fixed frame 6, and the support plate 12 is rotatably connected to the bidirectional screw 75.
[0028] Furthermore, the support plate 12 provides strong support for the bidirectional screw 75. This support method is highly efficient and completely avoids the shaking problem that may occur during the operation of the bidirectional screw 75. The rigid design of the support plate 12 ensures the stability of the bidirectional screw 75 when it is running at high speed. Its precise positioning function makes the screw movement more stable and reliable, providing a strong guarantee for the long-term stable operation of the equipment.
[0029] Please see Figure 4 There are several sliders 9, which are evenly distributed in a straight line.
[0030] Furthermore, by setting the number of slide bars 9 to several, the protection plate 10 can be controlled in all directions. This multi-point limiting design achieves excellent limiting effect and completely eliminates any shaking that may occur during the operation of the protection plate 10. The design principle of multiple slide bars 9 working together makes the movement trajectory of the protection plate 10 more precise and controllable, greatly improving the ease of operation and safety of use of the equipment.
[0031] The specific implementation process of this utility model is as follows: In use, multiple chains are driven simultaneously by the drive component 4 and the synchronous shaft. Push blocks 2 are set on the chains, which push the bottom layer of the board to move. At the same time, a baffle system 3 is set at the outlet. The baffle system 3 is height adjustable. When the bottom outlet height is adjusted to be higher than one board and the thickness is less than the thickness of two protective plates 10, the bottom board is pushed into the palletizing station for transmission under the drive of the chains. During the transmission, the user starts the servo motor 78. The output end of the servo motor 78 drives the second helical gear 77 to rotate. The rotation of the second helical gear 77 drives the first helical gear 76 to rotate. The rotation of the first helical gear 76 drives the bidirectional screw 75 to rotate. The bidirectional screw 75 drives the screw block 72 to move, so that the screw block 72 drives the fixing plate 71 to clamp the board inward, ensuring the flatness of the board, thereby achieving efficient and stable transportation.
[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A chain conveyor for processing of wood-based panels, characterized in that: Includes a frame (1), a push block (2) is provided on the top of the frame (1), a baffle system (3) is provided on the right side of the top of the frame (1), a drive assembly (4) is provided inside the frame (1), a detection photoelectric sensor (5) is provided on the top of the frame (1), a fixing frame (6) is provided on the top of the frame (1), and a tidying assembly (7) is provided inside the fixing frame (6). The drive assembly (4) includes a drive shaft (41), which is fixedly installed inside the frame (1), and a drive chain (42) is provided at the bottom of the frame (1).
2. A chain conveyor for processing of wood-based panels according to claim 1, characterized in that: The tidying component (7) includes a fixing plate (71) located inside the fixing frame (6). A screw block (72) is fixedly connected to the top of the fixing plate (71). A sliding groove (73) is provided on the top of the fixing frame (6) and is slidably connected to the screw block (72). Limiting rings (74) are fixedly connected to the front and rear sides of the top of the fixing frame (6). A bidirectional screw (75) is longitudinally rotatably connected inside the limiting ring (74). The bidirectional screw (75) is threadedly connected to the screw block (72). A first helical gear (76) is fixedly connected to the surface of the bidirectional screw (75). A second helical gear (77) meshes with the surface of the first helical gear (76). A servo motor (78) is driven connected to the surface of the second helical gear (77).
3. A chain conveyor for processing of wood-based panels according to claim 2, characterized in that: The inner side of the fixed plate (71) is fixedly connected with a limiting wheel (8), and the number of the limiting wheels (8) is several.
4. A chain conveyor for processing engineered wood panels according to claim 1, characterized in that: The internal longitudinal connection of the fixed frame (6) is a slide rod (9), and the surface of the slide rod (9) is slidably connected to a protective plate (10). The protective plate (10) is fixedly connected to the top of the fixed plate (71).
5. A chain conveyor for processing of wood-based panels according to claim 2, characterized in that: A protective cover (11) is fixedly connected to the top of the fixing frame (6), and the protective cover (11) is located outside the first helical gear (76).
6. A chain conveyor for processing of wood-based panels according to claim 2, characterized in that: The top of the fixed frame (6) is fixedly connected to a support plate (12), and the support plate (12) is rotatably connected to a bidirectional screw (75).
7. A chain conveyor for processing of wood-based panels according to claim 4, characterized in that: The number of slide bars (9) is several, and the slide bars (9) are evenly distributed in a straight line.