Glazing ceramic solution preparation and application device

Abstract

This utility model discloses a ceramic glaze preparation and coating device, including a PLC control console, a base plate, and a preparation assembly. The bottom of the PLC control console is fixedly connected to casters that limit movement, and the top of the PLC control console is fixedly connected to a protective box. The base plate is fixedly connected to the PLC control console, and a mounting box is fixedly connected to the base plate. A motor is fixedly connected to the top of the base plate near the mounting box, and a rotating wheel is fixedly connected to the output end of the motor. In this utility model, after the ceramic is manually fixed using a three-jaw chuck, the motor is started, driving the worm gear on the worm through the rotating wheels, causing the eccentric disc to rotate out of the intermittent disc, which in turn drives the motor to rotate 90 degrees. In this way, the coated ceramic can be rotated to the bottom of the connecting pipe for drying, and then rotated out. Newly fixed ceramic is then transferred to the pre-coating sponge for further processing, achieving continuous production, reducing equipment downtime, improving efficiency, and facilitating automation.

Description

Technical Field

[0001] This utility model relates to the field of ceramic processing technology, and in particular to a device for preparing and applying glaze ceramic solutions. Background Technology

[0002] It is a specialized piece of equipment used in ceramic production for preparing and applying ceramic glazes. The device uses precise mixing and stirring processes to adjust the glaze to the appropriate concentration and uniformity, and then applies the glaze evenly to the surface of the ceramic body by smearing or spraying.

[0003] First, the glaze powder and other related materials must be prepared in advance according to precise proportions. After the materials are prepared, they are placed in a ball mill for grinding. During the grinding process, specific additives are added as needed, and grinding continues until the appropriate state is reached. After grinding is completed, the ceramic body to be glazed is placed on a rotating disc. Then, the glaze is applied manually to the ceramic body. The most suitable glazing method is selected according to the specifications, shape, and final product requirements of the ceramic. After the glazing operation is completed, the glazed body is placed in a suitable location to stand and allow it to dry naturally, ensuring that the glaze adheres fully and the body reaches the dryness required for subsequent processing.

[0004] Although some processing machines are currently used in the ceramic glazing production process, manual operation is still required every time the ceramic blank is changed. This includes removing the glazed ceramic blank and accurately placing the new ceramic blank to be glazed in the designated position. This reliance on manual operation not only increases the complexity of the production process but also consumes a significant amount of time, making it difficult to achieve a continuous and efficient production model. This hinders the full application of automation technology in ceramic glazing production, thus limiting the improvement of overall production efficiency. Utility Model Content

[0005] To overcome the problems of slow manual processing, the need to shut down processing equipment when changing blanks even with processing equipment, complex and time-consuming processes, difficulty in continuous production, limited automation, and difficulty in improving efficiency.

[0006] The technical solution of this utility model is as follows: a ceramic glaze solution preparation and application device, including a PLC control console; it also includes a base plate and a modulation component. The bottom of the PLC control console is fixedly connected to a restrictive caster. A protective box is fixedly connected to the top of the PLC control console. The base plate is fixedly connected to the PLC control console, and a mounting box is fixedly connected to the base plate. A motor is fixedly connected to the top of the base plate near the mounting box. A rotating wheel is fixedly connected to the output end of the motor. A rotating belt is driven to the rotating wheel. A rotating wheel is driven to the end of the rotating belt away from the rotating wheel. A worm is fixedly connected to one end of the rotating wheel. A worm gear meshes with the worm. An eccentric disc is fixedly connected to the top of the worm gear. An intermittent disc is rotatably connected inside the mounting box. A mounting plate is fixedly connected to the top of the intermittent disc. A rotating fixing component is provided on the mounting plate. A modulation component is provided on the right side of the PLC control console. An electric hot air blower is fixedly connected to the protective box, and a connecting pipe is fixedly connected to one end of the electric hot air blower.

[0007] Preferably, the rotating fixing assembly includes a second motor, which is fixedly connected inside the mounting plate, and a three-jaw chuck is fixedly connected to the output end of the mounting plate.

[0008] Preferably, the intermittent disk has a groove on its circumference, and the eccentric disk is slidably connected inside the intermittent disk.

[0009] Preferably, the intermittent disk moves 90 degrees each time the eccentric disk slides out of the intermittent disk.

[0010] Preferably, the rotation of wheel one causes the rotating belt to cause the worm gear at one end of wheel two to move synchronously.

[0011] Preferably, the modulation assembly includes an electric actuator, which is fixedly connected to the top of the PLC control panel. The output end of the electric actuator is fixedly connected to a mounting bracket, and an applicator sponge is fixedly connected inside the mounting bracket. A mixing box is provided on the right side of the PLC control panel, and a stirring plate is fixedly connected to the top of the mixing box. A dispensing pipe is fixedly connected to the output end of the stirring plate. An extraction pump is provided inside the mixing box, and a delivery pipe is fixedly connected to the output end of the extraction pump. The dispensing pipe is fixedly connected to the top of the mixing box.

[0012] Preferably, the end of the delivery pipe away from the extraction pump is fixedly connected to one side of the application sponge.

[0013] The beneficial effects of this invention are as follows: After the ceramic is manually fixed using a three-jaw chuck, once the motor is started, the rotating wheels one and two drive the worm gear on the worm, causing the eccentric disc to rotate out of the intermittent disc, which in turn drives motor two to rotate 90 degrees. In this way, the coated ceramic can be rotated to the bottom of the connecting pipe for drying, and then rotated out. Newly fixed ceramics are then rotated to the pre-coating sponge for processing, realizing continuous production, reducing equipment downtime, improving efficiency, and facilitating automation. Attached Figure Description

[0014] Figure 1 The diagram shows the overall structure of the ceramic glaze preparation and application device. Figure 2 The diagram shown is a side view of the device for preparing and applying glaze ceramic solution. Figure 3 The diagram shown is a partial structural diagram of the device for preparing and applying glaze ceramic solution; Figure 4 The diagram shown is a schematic representation of the rotating fixing component of this utility model. Figure 5 The diagram shown is a schematic representation of the bottom structure of the rotating fixing component of this utility model; Figure 6 The diagram shown is a partial structural diagram of the rotating fixing component of this utility model; Figure 7 The diagram shown is a schematic representation of the modulation component of this utility model.

[0015] Explanation of reference numerals in the attached diagram: 1. PLC control console; 21. Base plate; 22. Mounting box; 23. Motor 1; 24. Rotating wheel 1; 25. Rotating belt; 26. Rotating wheel 2; 27. Worm gear; 28. Worm wheel; 29. ​​Eccentric disc; 210. Intermittent disc; 211. Mounting disc; 212. Motor 2; 213. Three-jaw chuck; 214. Electric hot air blower; 215. Connecting pipe; 31. Electric push rod; 32. Mounting bracket; 33. Coating sponge; 34. Mixing box; 35. Extraction pump; 36. Conveying pipe; 37. Motor 3; 38. Mixing plate; 39. Dispensing pipe; 4. Restrictible casters; 5. Protection box. Detailed Implementation

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0017] Please see Figures 1-7This utility model provides an embodiment of a ceramic glaze solution preparation and application device, including a PLC control console 1; it also includes a base plate 21 and a preparation component. The bottom of the PLC control console 1 is fixedly connected to movable wheels 4, and the top of the PLC control console 1 is fixedly connected to a protective box 5. The base plate 21 is fixedly connected to the PLC control console 1, and a mounting box 22 is fixedly connected to the base plate 21. A motor 23 is fixedly connected to the top of the base plate 21 near the mounting box 22, and the output end of the motor 23 is fixed... A rotating wheel 24 is connected, and a rotating belt 25 is driven to the rotating wheel 24. A rotating wheel 26 is driven to the end of the rotating belt 25 away from the rotating wheel 24. A worm gear 27 is fixedly connected to one end of the rotating wheel 26. A worm wheel 28 meshes with the worm gear 27. An eccentric disc 29 is fixedly connected to the top of the worm wheel 28. An intermittent disc 210 is rotatably connected inside the mounting box 22. A mounting disc 211 is fixedly connected to the top of the intermittent disc 210. A rotating fixing assembly is provided on the mounting disc 211. (PLC control console) A modulation component is provided on the right side of component 1. An electric hot air blower 214 is fixedly connected to the protective box 5, and a connecting pipe 215 is fixedly connected to one end of the electric hot air blower 214. The rotating fixing component includes a second motor 212, which is fixedly connected inside the mounting plate 211. A three-jaw chuck 213 is fixedly connected to the output end of the mounting plate 211. The electric hot air blower 214, in conjunction with the connecting pipe 215, dries the coated ceramic. At this time, the ceramic to be processed is manually fixed using the three-jaw chuck 213. Machine 1 23 drives the rotating wheel 26 outside the rotating wheel 24 to rotate inside the mounting box 22. At this time, the rotating wheel 26 drives the worm wheel 28 on the worm 27 to rotate. The worm wheel 28 will then drive the eccentric disk 29 to rotate out of the intermittent disk 210. At this time, the intermittent disk 210, driven by the eccentric disk 29, drives the motor 212 to rotate 90 degrees. At this time, the coated ceramic rotates to the bottom of the connecting pipe 215 for drying. The dried ceramic rotates out and the fixed ceramic rotates to the front of the coating sponge 33 for processing.

[0018] Please see Figure 2-6 In this embodiment, a groove is provided on the circumference of the intermittent disk 210, and the eccentric disk 29 is slidably connected inside the intermittent disk 210. The intermittent disk 210 facilitates the intermittent rotation of the mounting disk 211. Each time the eccentric disk 29 slides out of the intermittent disk 210, the intermittent disk 210 moves 90 degrees. The eccentric disk 29 facilitates the rotation of the intermittent disk 210. When the rotating wheel 24 moves, the rotating belt 25 will cause the worm 27 at one end of the rotating wheel 26 to move synchronously. The worm 27 facilitates the rotation of the eccentric disk 29 on the worm wheel 28.

[0019] Please see Figure 7In this embodiment, the modulation component includes an electric push rod 31, which is fixedly connected to the top of the PLC control console 1. The output end of the electric push rod 31 is fixedly connected to a mounting bracket 32, and an application sponge 33 is fixedly connected inside the mounting bracket 32. A mixing box 34 is provided on the right side of the PLC control console 1. A stirring plate 38 is fixedly connected to the top of the mixing box 34, and a dispensing pipe 39 is fixedly connected to the output end of the stirring plate 38. An extraction pump 35 is provided inside the mixing box 34, and a conveying pipe 36 is fixedly connected to the output end of the extraction pump 35. The application sponge 33 is provided, which is beneficial for coating ceramics. The end of the conveying pipe 36 away from the extraction pump 35 is fixedly connected to the side of the application sponge 33. The delivery pipe 36 is provided, which is beneficial for cooperating with the extraction pump 35 to convey the application sponge 33.

[0020] During operation, the raw materials are first fed into the mixing tank 34 through the feeding pipe 39. Motor 37 drives the stirring plate 38 to rotate, mixing the raw materials in the mixing tank 34. Then, the extraction pump 35, in conjunction with the conveying pipe 36, delivers the raw materials to the coating sponge 33, ensuring the sponge 33 is completely filled with coating material. Motor 212 drives the ceramic, fixed by the three-jaw chuck 213, to rotate, allowing the coating sponge 33 to apply the coating material to the ceramic surface. Finally, an electric hot air blower 214, in conjunction with the connecting pipe 215, dries the coated ceramic. At this point, the operator removes the ceramic from the drying tray. The ceramic is fixed by a three-jaw chuck 213. At this time, motor 1 23 drives the rotating wheel 26 outside the rotating wheel 24 to rotate inside the mounting box 22. The rotating wheel 26 drives the worm wheel 28 on the worm 27 to rotate. The worm wheel 28 then drives the eccentric disk 29 to rotate out of the intermittent disk 210. At this time, the intermittent disk 210, driven by the eccentric disk 29, drives motor 212 to rotate 90 degrees. The coated ceramic rotates to the bottom of the connecting pipe 215 for drying. The dried ceramic rotates out and the fixed ceramic rotates to the front of the coating sponge 33 for processing.

[0021] Through the above steps, the ceramic to be processed is manually fixed using a three-jaw chuck 213. Motor 1 23 drives rotating wheel 1 24, which in turn drives rotating wheel 26 26 inside the mounting box 22 to rotate. Rotating wheel 26 drives worm wheel 28 on worm gear 27 to rotate, and worm wheel 28 then drives eccentric disk 29 to rotate out of intermittent disk 210. Eccentric disk 29 drives intermittent disk 210 to rotate 90 degrees, causing intermittent disk 210 to drive motor 212 to rotate synchronously. At this time, the coated ceramic is transferred to the bottom of connecting pipe 215 for drying. The dried ceramic is then transferred out, and newly fixed ceramic is transferred to the front of coating sponge 33 for processing. This design enables continuous production, reduces equipment downtime, improves production efficiency, and facilitates automated operation.

Claims

1. A ceramic glaze solution preparation and application device, comprising a PLC control console (1); characterized in that: It also includes a base plate (21) and a modulation assembly. The bottom of the PLC control console (1) is fixedly connected to a movable wheel (4). The top of the PLC control console (1) is fixedly connected to a protective box (5). The base plate (21) is fixedly connected to the PLC control console (1). The mounting box (22) is fixedly connected to the base plate (21). The top of the base plate (21) near the mounting box (22) is fixedly connected to a motor (23). The output end of the motor (23) is fixedly connected to a rotating wheel (24). A rotating belt (25) is connected to the rotating wheel (24). The end of the rotating belt (25) away from the rotating wheel (24) is connected to the rotating wheel (24). The transmission is connected to a rotating wheel (26), one end of which is fixedly connected to a worm (27), a worm wheel (28) meshes with the worm (27), an eccentric disc (29) is fixedly connected to the top of the worm wheel (28), an intermittent disc (210) is rotatably connected inside the mounting box (22), an mounting disc (211) is fixedly connected to the top of the intermittent disc (210), a rotating fixing component is provided on the mounting disc (211), a modulation component is provided on the right side of the PLC control console (1), an electric hot air blower (214) is fixedly connected to the protection box (5), and a connecting pipe (215) is fixedly connected to one end of the electric hot air blower (214).

2. The ceramic glaze solution preparation and application device according to claim 1, characterized in that: The rotating and fixing assembly includes a second motor (212), which is fixedly connected inside the mounting plate (211). The output end of the mounting plate (211) is fixedly connected to a three-jaw chuck (213).

3. The ceramic glaze solution preparation and application device according to claim 1, characterized in that: The intermittent disk (210) has a groove on its circumference, and the eccentric disk (29) is slidably connected inside the intermittent disk (210).

4. The ceramic glaze solution preparation and application device according to claim 1, characterized in that: Each time the eccentric disk (29) slides out of the intermittent disk (210), the intermittent disk (210) moves 90 degrees.

5. The ceramic glaze solution preparation and application device according to claim 1, characterized in that: When the first rotating wheel (24) moves, the rotating belt (25) will cause the worm (27) at one end of the second rotating wheel (26) to move synchronously.

6. The ceramic glaze solution preparation and application device according to claim 1, characterized in that: The modulation assembly includes an electric push rod (31), which is fixedly connected to the top of the PLC control panel (1). The output end of the electric push rod (31) is fixedly connected to a mounting bracket (32), and an applicator sponge (33) is fixedly connected inside the mounting bracket (32). A mixing box (34) is provided on the right side of the PLC control panel (1). A stirring plate (38) is fixedly connected to the top of the mixing box (34). A dispensing pipe (39) is fixedly connected to the output end of the stirring plate (38). An extraction pump (35) is provided inside the mixing box (34). A delivery pipe (36) is fixedly connected to the output end of the extraction pump (35). The dispensing pipe (39) is fixedly connected to the top of the mixing box (34).

7. The ceramic glaze solution preparation and application device according to claim 1, characterized in that: The end of the delivery pipe (36) away from the extraction pump (35) is fixedly connected to one side of the application sponge (33).

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