A kind of antique small green tile production uses mud blank cutting equipment

Abstract

The utility model discloses a kind of clay blank cutting equipment for antique small green tile production, is related to clay blank cutting technical field.A kind of clay blank cutting equipment for antique small green tile production, including clay blank conveying table, the top of clay blank conveying table is respectively fixedly connected with fixed frame and portal frame, steel wire cutting structure is installed on fixed frame, steel wire cleaning structure, steel wire cleaning structure is located on fixed frame, steel wire cleaning structure includes cleaning frame, exhaust fan, connecting pipe and gas supply pipe, cleaning frame is fixedly connected at the top of fixed frame, exhaust fan is fixedly installed at the top of portal frame, by the cleaning roller brush of steel wire cleaning structure and nozzle cooperation, can promptly remove the mud material remaining on steel wire surface, avoid mud material solidification change steel wire diameter and stress state, simultaneously also avoid the problem that cutting surface is inclined, burr, and mud material debris generated by cleaning is discharged in time through leakage hole, without manual stop cleaning, further improve the cutting quality to clay blank.

Description

Technical Field

[0001] This utility model relates to the field of clay blank cutting technology, and in particular to a clay blank cutting device for the production of antique-style small blue tiles. Background Technology

[0002] In the field of antique-style building materials production, small blue tiles, due to their unique traditional architectural style and cultural charm, are widely used in ancient building restoration and antique-style building construction. Mud blank cutting is a crucial step in the production process of antique-style small blue tiles. Its cutting precision directly determines the forming quality, dimensional consistency, and pass rate of subsequent firing processes. Therefore, extremely high requirements are placed on the stability and reliability of the mud blank cutting equipment.

[0003] In actual production, the clay blanks for small blue tiles need to maintain a certain moisture content to ensure molding stability. The clay blanks are soft and have strong adhesion, which makes it easy for a small amount of clay debris to remain on the surface of the cutting wire after each cutting operation. Existing cutting equipment generally does not have a dedicated cleaning structure for the cutting wire. These residual clay materials will gradually accumulate and solidify as the wire continues to move. The solidified clay material adheres to the surface of the wire, which will change the actual diameter and stress state of the wire. This will cause the contact position between the wire and the clay blank to shift during subsequent cutting, resulting in defects such as tilting and burrs on the cut surface. In severe cases, it will cause the clay blank to exceed the dimensional tolerance, increasing the scrap rate. Therefore, we propose a clay blank cutting device for the production of antique small blue tiles. Utility Model Content

[0004] The purpose of this utility model is to at least solve one of the technical problems existing in the prior art, and to provide a clay blank cutting device for the production of antique small blue tiles. This device can solve the problem that in the actual production process, because the clay blanks of small blue tiles need to maintain a certain moisture content to ensure molding stability, and the clay blanks are soft and have strong adhesion, a small amount of clay debris is easily left on the surface of the cutting wire after one cutting operation. Existing cutting equipment generally does not have a dedicated cleaning structure for the cutting wire. This residual clay will gradually accumulate and solidify with the continuous movement of the wire. The solidified clay adheres to the surface of the wire, which will change the actual diameter and stress state of the wire. This will cause the contact position between the wire and the clay blank to shift during subsequent cutting, resulting in defects such as tilting and burrs on the cutting surface. In severe cases, it will cause the clay blank to exceed the size tolerance, increasing the scrap rate.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a clay blank cutting device for producing antique-style small blue tiles, comprising: The top of the mud brick conveying platform is fixedly connected to a fixed frame and a gantry frame, and a wire cutting structure is installed on the fixed frame. The wire cleaning structure is located on a fixed frame. The wire cleaning structure includes a cleaning frame, an exhaust fan, a connecting pipe, and an air supply pipe. The cleaning frame is fixedly connected to the top of the fixed frame, and the exhaust fan is fixedly installed on the top of the gantry frame. The exhaust end of the exhaust fan is fixedly connected to the connecting pipe, and the end of the connecting pipe away from the exhaust fan is fixedly connected to the air supply pipe. The air supply pipe is fixedly connected to one side of the cleaning frame, and multiple nozzles are fixedly connected to the side of the air supply pipe near the cleaning frame. Two rotating grooves are opened inside the cleaning frame, and the ends of the multiple nozzles away from the air supply pipe extend into the interior of the corresponding rotating grooves. A transmission groove is opened on one side of the cleaning frame.

[0006] Preferably, the wire cleaning structure further includes two cleaning rollers, two gears, and a drive motor. The two cleaning rollers are rotatably connected inside the corresponding rotating grooves. The top ends of the two cleaning rollers extend rotatably into the transmission grooves and are fixedly connected to the corresponding gears. The two gears are meshed inside the transmission grooves. The drive motor is fixedly installed on the top of the cleaning frame. The output end of the drive motor extends rotatably into the transmission grooves and is fixedly connected to the corresponding gears.

[0007] Preferably, the wire cutting structure includes a stepper motor, a rotating disk, and two mounting blocks. The stepper motor is fixedly installed on the side of the fixed frame near the gantry frame. The output end of the stepper motor rotates through the fixed frame and is fixedly connected to the rotating disk. Two mounting slots are opened on the outer surface of the rotating disk. The two mounting blocks are respectively fixedly installed inside the corresponding mounting slots by bolts.

[0008] Preferably, the wire cutting structure further includes two wire fixing frames and two wires, the two wire fixing frames are respectively fixedly connected to the corresponding mounting blocks, and the two wires are respectively fixedly installed inside the corresponding wire fixing frames.

[0009] Preferably, the exhaust end of the exhaust fan is threaded with a filter cover.

[0010] Preferably, the bottom of the cleaning frame is provided with multiple drainage holes, and the multiple drainage holes are respectively connected to the interior of the corresponding rotating groove.

[0011] Preferably, two electric telescopic rods are fixedly installed on the top of the gantry frame. The telescopic ends of the two electric telescopic rods slide into the interior of the gantry frame and are fixedly connected to a lifting frame. Multiple rotating rollers are rotatably connected inside the lifting frame.

[0012] Preferably, a control panel is fixedly installed on one side of the mud brick conveying platform.

[0013] Compared with the prior art, the beneficial effects of this utility model are: 1. This clay blank cutting equipment for producing antique-style small blue tiles uses a cleaning roller brush and nozzle with a steel wire cleaning structure to remove residual clay from the surface of the steel wire in a timely manner, preventing the clay from solidifying and changing the diameter and stress state of the steel wire. It also avoids the problems of tilted cutting surface and burrs. The clay debris generated during cleaning is discharged in time through the drain hole, eliminating the need for manual shutdown for cleaning, and further improving the cutting quality of the clay blank. Attached Figure Description

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments: Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the gantry structure of this utility model; Figure 3 This is a schematic diagram of the rotating disk structure of this utility model; Figure 4 This is a schematic diagram of the cleaning roller brush structure of this utility model; Figure 5 This is a schematic cross-sectional view of the cleaning rack of this utility model.

[0015] Reference numerals: 1. Mud brick conveying platform; 2. Gantry frame; 3. Electric telescopic rod; 4. Lifting frame; 5. Rotating roller; 6. Control panel; 7. Exhaust fan; 8. Cleaning frame; 9. Fixing frame; 10. Rotating disc; 11. Stepper motor; 12. Steel wire fixing frame; 13. Steel wire; 14. Mounting slot; 15. Mounting block; 16. Filter cover; 17. Connecting pipe; 18. Drive motor; 19. Air supply pipe; 20. Cleaning roller brush; 21. Nozzle; 22. Gear; 23. Transmission groove; 24. Rotating groove; 25. Leakage hole. Detailed Implementation

[0016] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0017] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0018] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.

[0019] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0020] Clay blank conveying platform 1: used to carry pre-formed small blue tile clay blanks and provide a platform for moving and conveying the clay blanks; its top is fixedly connected to the fixing frame 9 and the gantry frame 2 respectively, providing installation support for other structures of the equipment; Gantry Frame 2: As one of the supporting frames of the equipment, its top is used to fix two electric telescopic poles 3 and exhaust fan 7, providing a stable installation position for electric telescopic poles 3 and exhaust fan 7; Electric telescopic rod 3: Installed on the top of gantry frame 2, after receiving the control signal from control panel 6, the telescopic end can slide downward, driving the lifting frame 4 to rise and fall synchronously; at the same time, the telescopic force can be adjusted to cooperate with the lifting frame 4 to position and hold the clay blank, preventing the clay blank from shifting during cutting; Lifting frame 4: It is fixedly connected to the telescopic end of the electric telescopic rod 3 and rises and falls synchronously with the electric telescopic rod 3; multiple rotating rollers 5 are rotatably connected inside it, and the rotating rollers 5 come into contact with the surface of the clay blank through its own lifting and lowering. Rotating roller 5: Rotarily connected inside the lifting frame 4, when in contact with the surface of the clay blank, it assists the clay blank to move smoothly on the clay blank conveying table 1 by its own rotation; Control panel 6: Fixedly installed on one side of the mud brick conveying platform 1, it is used by the operator to start the equipment. At the same time, it can send control signals to the electric telescopic rod 3, stepper motor 11, exhaust fan 7 and drive motor 18 to realize the operation control of each structure of the equipment. Exhaust fan 7: Fixedly installed on the top of gantry 2, it starts after receiving the signal from control panel 6. Its exhaust end filters air impurities through filter cover 16, and its exhaust end delivers airflow to air supply pipe 19 through connecting pipe 17 to provide airflow for cleaning steel wire 13. Cleaning frame 8: Fixedly connected to the top of the fixed frame 9, it is the core installation frame of the steel wire cleaning structure; it has two rotating grooves 24 inside for installing the cleaning roller brush 20; a transmission groove 23 is provided on one side to provide meshing transmission space for the gear 22; multiple drainage holes 25 are provided at the bottom to discharge mud and debris generated during the cleaning process. Fixed frame 9: Fixedly connected to the top of the mud blank conveying table 1, used to install the wire cutting structure stepper motor 11, rotating disk 10, etc. and cleaning frame 8, providing stable installation support for both, while the area below it is the cutting area of ​​the mud blank; Rotary disk 10: It is fixedly connected to the output end of stepper motor 11 and rotates at a preset uniform speed under the drive of stepper motor 11; its outer surface has two mounting slots 14 for mounting mounting blocks 15, and drives mounting blocks 15, wire fixing bracket 12 and wire 13 to perform circular motion synchronously. Stepper motor 11: It is fixedly installed on the side of the fixed frame 9 near the gantry 2. After receiving the signal from the control panel 6, it works. Its output end drives the rotating disk 10 to rotate at a preset speed, providing power for the steel wire 13 to cut the mud blank. Wire fixing bracket 12: It is fixedly connected to the mounting block 15 and is used to fix the steel wire 13, stably connect the steel wire 13 to the rotating disk 10, and ensure that the steel wire 13 moves synchronously with the rotating disk 10. Steel wire 13: It is fixedly installed inside the steel wire fixing frame 12 and moves in a circular motion with the rotating disk 10. It uses its own tension and motion inertia to cut the mud blanks on the mud blank conveying table 1 into small blue tile individual mud blanks that meet the design size. After cutting, it needs to be cleaned by the cleaning roller brush 20 and airflow to remove the mud debris attached to the surface. Mounting slot 14: It is formed on the outer surface of the rotating disk 10 to provide a mounting position for the mounting block 15, so that the mounting block 15 can be fixed to the rotating disk 10 by bolts; Mounting plug 15: It is fixedly installed inside the mounting slot 14 by bolts. It is fixedly connected to the wire fixing frame 12 and serves to connect the rotating disk 10 and the wire fixing frame 12, so that the wire fixing frame 12 rotates synchronously with the rotating disk 10. Filter cover 16: It is threaded onto the exhaust end of the exhaust fan 7 and is used to filter impurities in the air, prevent impurities from entering the exhaust fan 7, avoid equipment blockage or damage, and ensure airflow cleanliness. Connecting pipe 17: One end is fixedly connected to the exhaust end of the exhaust fan 7, and the other end is fixedly connected to the air supply pipe 19, which serves to transport airflow and transmit the airflow generated by the exhaust fan 7 to the air supply pipe 19. Drive motor 18: Fixedly installed on the top of the cleaning frame 8, it starts after receiving the signal from the control panel 6. Its output end drives the corresponding gear 22 to rotate. Through the meshing transmission of gear 22, the two cleaning roller brushes 20 rotate synchronously in opposite directions. Air supply pipe 19: It is fixedly connected to one side of the cleaning frame 8, and one end is fixedly connected to the connecting pipe 17 to receive the airflow delivered by the connecting pipe 17; multiple nozzles 21 are fixedly connected to the side of it near the cleaning frame 8 to distribute the airflow to each nozzle 21. Cleaning roller brush 20: Rotatably connected inside the rotating groove 24 of the cleaning frame 8, with its top end extending to the transmission groove 23 and fixedly connected to the gear 22; it rotates synchronously in opposite directions under the drive of the drive motor 18 and the gear 22, brushing away the mud and debris attached to the surface of the steel wire 13, and completing the cleaning of the steel wire 13 in conjunction with the airflow. Nozzle 21: It is fixedly connected to the side of the air supply pipe 19 near the cleaning frame 8, and the end away from the air supply pipe 19 extends into the rotating groove 24; it is used to spray the airflow in the air supply pipe 19 into the rotating groove 24, which on the one hand assists the cleaning roller brush 20 in cleaning the steel wire 13, and on the other hand blows away the mud and debris attached to the cleaning roller brush 20. Gear 22: Both gears 22 are located inside the transmission groove 23 of the cleaning frame 8, and are fixedly connected to the top of the corresponding cleaning roller brush 20 and mesh with each other; one of the gears 22 is fixedly connected to the output end of the drive motor 18, and rotates under the drive of the drive motor 18, and drives the other gear 22 to rotate in the opposite direction, so as to realize the synchronous opposite rotation of the two cleaning roller brushes 20.

[0021] Example 1: like Figure 1-5 As shown, when the exhaust fan 7 is started, the airflow is delivered through the connecting pipe 17 to the air supply pipe 19 fixedly connected to one side of the cleaning frame 8, and then sprayed into the rotating groove 24 opened inside the cleaning frame 8 through multiple nozzles 21 fixedly connected to the side of the cleaning frame 8 near the air supply pipe 19. Then, the drive motor 18 is started, which drives the corresponding gear 22 to rotate. Through the meshing connection of the two gears 22, the two cleaning roller brushes 20 can rotate synchronously in opposite directions. In conjunction with the airflow sprayed from the nozzle 21, the two cleaning roller brushes 20 can clean the steel wire 13. The cleaning roller brushes 20 brush off the mud and debris attached to the surface of the steel wire 13, and the airflow can blow away the mud and debris attached to the cleaning roller brushes 20.

[0022] Example 2: like Figure 4 As shown, after the exhaust fan 7 is started, its exhaust end begins to intercept impurities in the air through the threaded filter cover 16. The filter cover 16 can effectively block solid particles such as dust and sand in the workshop air, preventing these impurities from entering the connecting pipe 17 and subsequent airflow channels with the airflow, preventing impurities from accumulating and clogging the nozzle 21, and reducing the adverse effects of impurities on the cleaning roller brush 20 and steel wire 13, thus ensuring the stable operation of the steel wire cleaning structure.

[0023] Furthermore, when using this device, the operator places the pre-formed small blue tile blanks on the top of the blank conveying platform 1 and starts the equipment through the control panel 6. At this time, the two electric telescopic rods 3 on the top of the gantry frame 2 receive the control signal, and their telescopic ends slide down and drive the lifting frame 4 to descend synchronously until the multiple rotating rollers 5 connected inside the lifting frame 4 come into contact with the surface of the blank. The rotation of the rotating rollers 5 assists the blank to move smoothly on the blank conveying platform 1. At the same time, the positioning and pressing of the blank is achieved by adjusting the telescopic force of the electric telescopic rods 3, so as to avoid the blank from shifting during the cutting process.

[0024] When the clay blank is transported to the cutting area below the fixed frame 9, the control panel 6 controls the wire cutting structure to start: the stepper motor 11 starts to work, and its output end drives the rotating disk 10 to rotate at a preset uniform speed. As the rotating disk 10 rotates, the two steel wires 13 move in a circular motion in sync. Using the tension and inertia of the steel wires 13, the clay blank on the clay blank conveying table 1 is cut into small blue tile individual clay blanks that meet the design size.

[0025] When the steel wire 13 is being cut, the control panel 6 simultaneously starts the steel wire cleaning structure: the exhaust fan 7 starts, and its exhaust end filters impurities in the air through the threaded filter cover 16 to prevent impurities from entering the equipment. The airflow is delivered through the connecting pipe 17 to the air supply pipe 19 fixedly connected to one side of the cleaning frame 8, and then sprayed into the rotating groove 24 opened inside the cleaning frame 8 through multiple nozzles 21 fixedly connected to the side of the cleaning frame 8 near the air supply pipe 19. Then the drive motor 18 is started, and the drive motor 18 drives the corresponding gear 22 to rotate. Through the meshing connection of the two gears 22, the two cleaning roller brushes 20 can rotate synchronously in opposite directions. In conjunction with the airflow sprayed by the nozzle 21, the two cleaning roller brushes 20 can clean the steel wire 13. The cleaning roller brushes 20 brush off the mud and debris attached to the surface of the steel wire 13, and the airflow can blow away the mud and debris attached to the cleaning roller brushes 20. The mud and debris generated during the cleaning process are discharged from the cleaning frame 8 through multiple drainage holes 25 at the bottom of the cleaning frame 8 to prevent debris from accumulating.

[0026] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A clay blank cutting device for producing antique-style small blue tiles, characterized in that, include: The top of the mud brick conveying platform (1) is fixedly connected to a fixed frame (9) and a gantry frame (2), and a wire cutting structure is installed on the fixed frame (9). The wire cleaning structure is located on the fixed frame (9); The steel wire cleaning structure includes a cleaning frame (8), an exhaust fan (7), a connecting pipe (17), and an air supply pipe (19). The cleaning frame (8) is fixedly connected to the top of the fixed frame (9). The exhaust fan (7) is fixedly installed on the top of the gantry frame (2). The exhaust end of the exhaust fan (7) is fixedly connected to the connecting pipe (17). The end of the connecting pipe (17) away from the exhaust fan (7) is fixedly connected to the air supply pipe (19). The air supply pipe (19) is fixedly connected to one side of the cleaning frame (8). Among them, the air supply pipe (19) is fixedly connected to a number of nozzles (21) on the side near the cleaning frame (8). The cleaning frame (8) has two rotating grooves (24) inside. The ends of the multiple nozzles (21) away from the air supply pipe (19) extend into the interior of the corresponding rotating grooves (24). A transmission groove (23) is provided on one side of the cleaning frame (8).

2. The clay blank cutting equipment for producing antique-style small blue tiles according to claim 1, characterized in that: The steel wire cleaning structure also includes two cleaning roller brushes (20), two gears (22) and a drive motor (18). The two cleaning roller brushes (20) are rotatably connected to the interior of the corresponding rotating groove (24). The top ends of the two cleaning roller brushes (20) are rotatably extended into the interior of the transmission groove (23) and fixedly connected to the corresponding gear (22). Two gears (22) mesh inside the transmission groove (23), and the drive motor (18) is fixedly installed on the top of the cleaning frame (8). The output end of the drive motor (18) rotates and extends into the transmission groove (23) and is fixedly connected to the corresponding gear (22).

3. The clay blank cutting equipment for producing antique-style small blue tiles according to claim 1, characterized in that: The wire cutting structure includes a stepper motor (11), a rotating disk (10) and two mounting blocks (15). The stepper motor (11) is fixedly installed on the side of the fixed frame (9) near the gantry (2). The output end of the stepper motor (11) rotates through the fixed frame (9) and is fixedly connected to the rotating disk (10). Two mounting slots (14) are provided on the outer surface of the rotating disk (10), and two mounting blocks (15) are respectively fixed inside the corresponding mounting slots (14) by bolts.

4. The clay blank cutting equipment for producing antique-style small blue tiles according to claim 3, characterized in that: The wire cutting structure also includes two wire fixing frames (12) and two wires (13). The two wire fixing frames (12) are fixedly connected to the corresponding mounting blocks (15) respectively, and the two wires (13) are fixedly installed inside the corresponding wire fixing frames (12).

5. The clay blank cutting equipment for producing antique-style small blue tiles according to claim 1, characterized in that: The exhaust end of the exhaust fan (7) is threaded with a filter cover (16).

6. The clay blank cutting equipment for producing antique-style small blue tiles according to claim 1, characterized in that: The bottom of the cleaning rack (8) is provided with multiple drainage holes (25), and the multiple drainage holes (25) are respectively connected to the interior of the corresponding rotating groove (24).

7. The clay blank cutting equipment for producing antique-style small blue tiles according to claim 1, characterized in that: Two electric telescopic rods (3) are fixedly installed on the top of the gantry (2). The telescopic ends of the two electric telescopic rods (3) slide into the interior of the gantry (2) and are fixedly connected to a lifting frame (4). Multiple rotating rollers (5) are rotatably connected inside the lifting frame (4).

8. The clay blank cutting equipment for producing antique-style small blue tiles according to claim 1, characterized in that: A control panel (6) is fixedly installed on one side of the mud brick conveying platform (1).

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