Pipe moulding device for implementing open mould cloth

Abstract

The utility model relates to a kind of pipe mould devices achieving moulding cloth, device includes first upper die, first lower die, first left upper and lower die joint surface and first right upper and lower die joint surface, first upper die is installed in first lower die upper, first left upper and lower die joint and first right upper and lower die joint are all located between first upper die and first lower die, and respectively at left side and right side, the first left upper and lower die joint surface and first right upper and lower die joint surface of first upper die are respectively the lower surface of left joint flush mouth surface and the lower surface of right joint flush mouth surface between first upper die and first lower die. The pipe mould device achieving moulding cloth of the utility model is adopted, compared with traditional two equal division pipe mould, this pipe mould adopts unequal two division structure or three division structure;Through the special layout mode of pipe mould, solve the problem of additional need a large amount of manual cleaning and recovery concrete and low production efficiency in traditional moulding cloth process.

Description

Technical Field

[0001] This utility model relates to the field of pipe pile molds, and more particularly to the field of automated production of precast concrete piles, specifically referring to a pipe mold device for realizing mold opening and material placement. Background Technology

[0002] In the field of concrete pipe pile production, during the formwork opening and material placement process, the traditional pipe mold is divided into two parts: the bottom mold and the top mold. The bottom mold and the top mold are two pairs of equally divided semicircles. When the formwork is opened and the material is placed, the top mold is separated from the bottom mold and the top mold is moved away. During the formwork opening and material placement process, because the bottom mold is relatively shallow, the concrete material from the placing machine frequently overflows from the edge of the bottom mold, which requires a lot of manual labor to shovel up the overflowing concrete. This is not only inefficient but also costly. Utility Model Content

[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a tube mold device that achieves mold opening and material distribution with high efficiency, low cost and wide applicability.

[0004] To achieve the above objectives, the tube mold device for realizing mold opening and fabric application according to this utility model is as follows: The main feature of this tube mold device for realizing mold opening and fabric laying is that the device includes a first upper mold, a first lower mold, a first left upper and lower mold joint surface, and a first right upper and lower mold joint surface. The first upper mold is installed above the first lower mold. The first left upper and lower mold joint and the first right upper and lower mold joint are both located between the first upper mold and the first lower mold, and are located on the left and right sides respectively. The first left upper and lower mold joint surface and the first right upper and lower mold joint surface of the first upper mold are respectively the lower surface of the left joint flush surface and the lower surface of the right joint flush surface between the first upper mold and the first lower mold. The first left upper and lower mold joint surface and the first right upper and lower mold joint surface of the first lower mold are respectively the upper surface of the left joint flush surface and the upper surface of the right joint flush surface between the first lower mold and the first lower mold.

[0005] Preferably, the first left upper and lower mold joint surfaces and the first right upper and lower mold joint surfaces of the first upper mold are convex surfaces with raised structures, and the first left upper and lower mold joint surfaces and the first right upper and lower mold joint surfaces of the first lower mold are concave surfaces with recessed structures, and the convex surfaces of the first upper mold and the concave surfaces of the first lower mold match and correspond.

[0006] Preferably, the device further includes a first mold-closing bolt, which passes through the first upper mold and the first lower mold, and the first upper mold and the first lower mold are fixed by the first mold-closing bolt.

[0007] Preferably, the first mold-closing bolt includes a pin, a bolt, a nut, and a washer, wherein the nut is fitted onto the bolt, the pin is mounted on the bolt, and the washer is mounted on the nut.

[0008] Preferably, the device further includes a second upper mold, a second middle mold, a second lower mold, a second upper left middle mold joint surface, a second upper right middle mold joint surface, a second lower left middle mold joint surface, and a second lower right middle mold joint surface. The second upper mold is installed above the second middle mold, and the second middle mold is installed above the second lower mold. The joint surfaces of the second upper left middle mold and the second upper right middle mold are both located between the second upper mold and the second middle mold, and are respectively located on the left and right sides. The joint surfaces of the second lower left middle mold and the second lower right middle mold are both located between the second middle mold and the second lower mold, and are respectively located on the left and right sides. The joint surfaces of the second upper left middle mold and the second upper right middle mold are respectively the second upper left middle mold joint surface and the second lower right middle mold joint surface. The lower surfaces of the left and right joint surfaces of the upper and middle molds are respectively the upper surfaces of the left and right joint surfaces of the upper and middle molds of the second middle mold. The second left upper middle mold joint surface and the second right upper middle mold joint surface of the second middle mold are respectively the upper surfaces of the left and right joint surfaces of the upper and middle molds of the second upper mold and the second middle mold. The second left middle lower mold joint surface and the second right middle lower mold joint surface of the second middle mold are respectively the lower surfaces of the left and right joint surfaces of the upper and lower molds of the second middle mold and the second lower mold. The second left middle lower mold joint surface and the second right middle lower mold joint surface of the second lower mold are respectively the upper surfaces of the left and right joint surfaces of the upper and lower molds of the second middle mold and the second lower mold.

[0009] Preferably, the second upper left middle mold joint surface and the second upper right middle mold joint surface of the second upper mold are convex surfaces with a raised structure, and the second upper left middle mold joint surface and the second upper right middle mold joint surface of the second middle mold are concave surfaces with a recessed structure, and the convex surface of the second upper mold matches the concave surface of the second lower mold; the second lower left middle mold joint surface and the second lower right middle mold joint surface of the second middle mold are convex surfaces with a raised structure, and the second lower left middle mold joint surface and the second lower right middle mold joint surface of the second lower mold are concave surfaces with a recessed structure, and the convex surface of the second middle mold matches the concave surface of the second lower mold.

[0010] Preferably, the device further includes a second upper mold closing bolt and a second lower mold closing bolt, the second upper mold closing bolt passing through the second upper mold and the second middle mold, the second upper mold and the second middle mold being fixed by the second upper mold closing bolt, and the second lower mold closing bolt passing through the second middle mold and the second lower mold, the second middle mold and the second lower mold being fixed by the second lower mold closing bolt.

[0011] The tube mold device for realizing mold opening and material placement using this utility model adopts an unequal two-part or three-part structure compared with the traditional two-part tube mold. Through the special layout of the tube mold, the problems of concrete overflow during the traditional mold opening and material placement process, which require a lot of manual cleaning and recycling of concrete and have low production efficiency are solved. Attached Figure Description

[0012] Figure 1This is a complete structural schematic diagram of Embodiment 1 of the tube mold device for realizing mold opening and fabric application according to this utility model.

[0013] Figure 2 This is a cross-sectional view of AA in Embodiment 1 of the tube mold device for realizing the mold opening of fabric according to this utility model.

[0014] Figure 3 This is a complete structural schematic diagram of Embodiment 2 of the tube mold device for realizing mold opening and fabric application according to this utility model.

[0015] Figure 4 This is a cross-sectional view of BB in Embodiment 2 of the tube mold device for realizing the mold opening of fabric according to this utility model.

[0016] Figure 5 This is a schematic diagram of the structure of the first upper mold and the first lower mold of the first embodiment of the tube mold device for realizing mold opening and fabric laying according to this utility model.

[0017] Figure 6 This is a structural diagram showing the state of the first mold closing bolt of the tube mold device for realizing mold opening and material laying according to this utility model after installation.

[0018] Figure 7 This is a schematic diagram of the structure of the first mold closing bolt of the tube mold device for realizing mold opening and material laying according to this utility model.

[0019] Figure label: 1. First upper mold 2 First lower mold 3 First mold closing bolt 4. First left upper and lower mold joint 5. First right upper and lower mold joint 6 Second upper mold 7 Second Medium Model 8 Second lower mold 9 Second upper mold closing bolt 10 Second lower mold closing bolt 11 Second left middle mold joint 12. Second right upper middle mold seam 13 Second left middle lower mold joint 14. Second right middle and lower mold joint 21. Protruding structure 22. Depressed structure 23 Pins 24 bolts 25 nuts 26 gaskets Detailed Implementation

[0020] To more clearly describe the technical content of this utility model, the following description is provided in conjunction with specific embodiments.

[0021] The present invention discloses a tube mold device for realizing open-mold fabric fabric, including a first upper mold, a first lower mold, a first left upper and lower mold joint surface, and a first right upper and lower mold joint surface. The first upper mold is installed above the first lower mold. The first left upper and lower mold joint and the first right upper and lower mold joint are both located between the first upper mold and the first lower mold, and are respectively located on the left and right sides. The first left upper and lower mold joint surface and the first right upper and lower mold joint surface of the first upper mold are respectively the lower surface of the left joint flush surface and the lower surface of the right joint flush surface between the first upper mold and the first lower mold. The first left upper and lower mold joint surface and the first right upper and lower mold joint surface of the first lower mold are respectively the upper surface of the left joint flush surface and the upper surface of the right joint flush surface between the first lower mold and the first lower mold.

[0022] In a preferred embodiment of the present invention, the first left upper and lower mold joint surfaces and the first right upper and lower mold joint surfaces of the first upper mold are convex surfaces with raised structures, and the first left upper and lower mold joint surfaces and the first right upper and lower mold joint surfaces of the first lower mold are concave surfaces with recessed structures, and the convex surfaces of the first upper mold and the concave surfaces of the first lower mold are matched and correspond.

[0023] In a preferred embodiment of the present invention, the device further includes a first mold-closing bolt, which passes through the first upper mold and the first lower mold, and the first upper mold and the first lower mold are fixed by the first mold-closing bolt.

[0024] In a preferred embodiment of the present invention, the first mold clamping bolt includes a pin 23, a bolt 24, a nut 25, and a washer 26. The nut 25 is fitted onto the bolt 24, the pin 23 is mounted on the bolt 24, and the washer 26 is mounted on the nut 25.

[0025] In a preferred embodiment of this utility model, the device further includes a second upper mold, a second middle mold, a second lower mold, a second upper left middle mold joint surface, a second upper right middle mold joint surface, a second lower left middle mold joint surface, and a second lower right middle mold joint surface. The second upper mold is installed above the second middle mold, and the second middle mold is installed above the second lower mold. The joint surfaces of the second upper left middle mold and the second upper right middle mold are both located between the second upper mold and the second middle mold, and are respectively located on the left and right sides. The joint surfaces of the second lower left middle mold and the second lower right middle mold are both located between the second middle mold and the second lower mold, and are respectively located on the left and right sides. The lower surfaces of the left and right joint surfaces of the second upper mold and the second middle mold are respectively the lower surfaces of the left and right joint surfaces of the second middle mold. The second upper left and right middle mold joint surfaces of the second middle mold are respectively the upper surfaces of the left and right joint surfaces of the second upper mold and the second middle mold. The second lower left and right middle mold joint surfaces of the second middle mold are respectively the lower surfaces of the left and right joint surfaces of the second middle mold and the second lower mold. The second lower left and right middle mold joint surfaces of the second lower mold are respectively the upper surfaces of the left and right joint surfaces of the second middle mold and the second lower mold.

[0026] In a preferred embodiment of this utility model, the second upper left middle mold joint surface and the second upper right middle mold joint surface of the second upper mold are convex surfaces with a raised structure, and the second upper left middle mold joint surface and the second upper right middle mold joint surface of the second middle mold are concave surfaces with a recessed structure. The convex surface of the second upper mold matches the concave surface of the second lower mold. The second lower left middle mold joint surface and the second lower right middle mold joint surface of the second middle mold are convex surfaces with a raised structure, and the second lower left middle mold joint surface and the second lower right middle mold joint surface of the second lower mold are concave surfaces with a recessed structure. The convex surface of the second middle mold matches the concave surface of the second lower mold.

[0027] In a preferred embodiment of the present invention, the device further includes a second upper mold closing bolt and a second lower mold closing bolt. The second upper mold closing bolt passes through the second upper mold and the second middle mold, and the second upper mold and the second middle mold are fixed by the second upper mold closing bolt. The second lower mold closing bolt passes through the second middle mold and the second lower mold, and the second middle mold and the second lower mold are fixed by the second lower mold closing bolt.

[0028] In a specific embodiment of this utility model, it belongs to the field of automated production of precast concrete piles and is a product of pipe pile molds. It is mainly used in the mold opening and material laying production line of hollow round pipe piles.

[0029] Based on the shortcomings of existing pipe pile molds, this solution provides two new pipe pile mold structures to reduce or eliminate concrete leakage during mold opening and material placement, thereby improving production efficiency and reducing labor.

[0030] The technical solution of this utility model is to design two types of tube mold structures to meet the needs of mold opening and fabrication.

[0031] Technical Solution 1's novel pipe mold consists of three parts: a first upper mold 1, a first lower mold 2, and a first mold-closing bolt 3. The left and right edges of the mating surfaces of the first upper mold 1 and the first lower mold 2 are respectively the first left upper-lower mold joint 4 and the first right upper-lower mold joint 5. After removing the screws of the first mold-closing bolt 3, the first upper mold 1 and the first lower mold 2 can be disassembled. When opening the mold and placing the concrete, the first upper mold 1 is removed. Because the first lower mold 2 has an angle greater than 180 degrees compared to the traditional semi-circular structure of the lower mold, this extra angle provides additional space for storing concrete, preventing concrete overflow during the traditional mold-opening and placing process, improving production efficiency, and reducing labor.

[0032] The first left upper and lower mold joint surfaces and the first right upper and lower mold joint surfaces are positioned by the convex surface of the first upper mold and the concave surface of the first lower mold, and are fixed by the first mold-closing bolt 3.

[0033] The second upper left middle mold joint 11 and the second upper right middle mold joint 12 are positioned by the convex surface of the second upper mold 6 and the concave surface of the second middle mold 7, and are fixed by the second upper mold bolt 9; the second lower left middle mold joint 13 and the second lower right middle mold joint 14 are positioned by the lower convex surface of the second middle mold 7 and the upper concave surface of the second lower mold 8, and are fixed by the second lower mold bolt 10.

[0034] The novel pipe mold in Technical Solution 2 consists of five parts: a second upper mold 6, a second middle mold 7, a second lower mold 8, a second upper mold-closing bolt 9, and a second lower mold-closing bolt 10. The mating surface between the second upper mold 6 and the second middle mold 7 is the second upper left middle mold joint 11, and the mating surface between the second upper mold 6 and the second middle mold 7 is the second upper right middle mold joint 12; the mating surface between the second middle mold 7 and the second lower mold 8 is the second lower left middle mold joint 13 and the second lower right middle mold joint 14. After all the second upper mold-closing bolts 9 are removed, the second upper mold 6 and the second middle mold 7 can be completely separated; after all the second lower mold-closing bolts 10 are removed, the second middle mold 7 and the second lower mold 8 can be completely separated.

[0035] When placing concrete in the formwork, the second upper mold 6 is removed. Because the lower mold has an angle greater than 180 degrees compared to the traditional semi-circular structure, this extra angle provides additional space for storing concrete, preventing concrete overflow during the traditional formwork placement process, improving production efficiency, and reducing labor. The addition of a second middle mold 7 makes the structure more modular and easier to assemble. The addition of the middle mold section also facilitates the removal of the pipe piles and the cleaning of the pipe mold after formwork opening, allowing for flexible switching according to production needs.

[0036] The first mold-closing bolt, the second upper mold-closing bolt, and the second lower mold-closing bolt of this technical solution all include a pin 23, a bolt 24, a nut 25, and a washer 26. The nut 25 is fitted onto the bolt 24, the pin 23 is mounted on the bolt 24, and the washer 26 is mounted on the nut 25.

[0037] For the specific implementation scheme of this embodiment, please refer to the relevant descriptions in the above embodiments, which will not be repeated here.

[0038] It is understood that the same or similar parts in the above embodiments can be referred to each other, and the contents not described in detail in some embodiments can be referred to the same or similar contents in other embodiments.

[0039] It should be noted that in the description of this utility model, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, in the description of this utility model, unless otherwise stated, "a plurality of" means at least two.

[0040] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0041] The tube mold device for realizing mold opening and material placement using this utility model adopts an unequal two-part or three-part structure compared with the traditional two-part tube mold. Through the special layout of the tube mold, the problems of concrete overflow during the traditional mold opening and material placement process, which require a lot of manual cleaning and recycling of concrete and have low production efficiency are solved.

[0042] In this specification, the present invention has been described with reference to specific embodiments thereof. However, it will be apparent that various modifications and variations can be made without departing from the spirit and scope of the present invention. Therefore, the specification and drawings should be considered illustrative rather than restrictive.

Claims

1. A tube mold device for realizing mold opening and fabric placement, characterized in that, The device includes a first upper mold, a first lower mold, a first left upper and lower mold joint surface, and a first right upper and lower mold joint surface. The first upper mold is installed above the first lower mold. The first left upper and lower mold joint and the first right upper and lower mold joint are both located between the first upper mold and the first lower mold, and are located on the left and right sides, respectively. The first left upper and lower mold joint surface and the first right upper and lower mold joint surface of the first upper mold are the lower surfaces of the left and right joint surfaces of the left and right joint surfaces of the first upper mold and the first lower mold, respectively. The first left upper and lower mold joint surface and the first right upper and lower mold joint surface of the first lower mold are the upper surfaces of the left and right joint surfaces of the first lower mold and the first lower mold, respectively.

2. The tube mold device for realizing mold opening and fabric distribution according to claim 1, characterized in that, The first left upper and lower mold joint surfaces and the first right upper and lower mold joint surfaces of the first upper mold are convex surfaces with raised structures, while the first left upper and lower mold joint surfaces and the first right upper and lower mold joint surfaces of the first lower mold are concave surfaces with recessed structures. The convex surfaces of the first upper mold and the concave surfaces of the first lower mold are matched and correspond.

3. The tube mold device for realizing mold opening and fabric placement according to claim 1, characterized in that, The device further includes a first mold-closing bolt, which passes through the first upper mold and the first lower mold, and the first upper mold and the first lower mold are fixed by the first mold-closing bolt.

4. The tube mold device for realizing mold opening and fabric placement according to claim 3, characterized in that, The first mold-closing bolt includes a pin, a bolt, a nut, and a washer. The nut is fitted onto the bolt, the pin is mounted on the bolt, and the washer is mounted on the nut.

5. The tube mold device for realizing mold opening and fabric placement according to claim 1, characterized in that, The device further includes a second upper mold, a second middle mold, a second lower mold, a second upper left middle mold joint surface, a second upper right middle mold joint surface, a second lower left middle mold joint surface, and a second lower right middle mold joint surface. The second upper mold is installed above the second middle mold, and the second middle mold is installed above the second lower mold. The joint surfaces of the second upper left middle mold and the second upper right middle mold are both located between the second upper mold and the second middle mold, and are respectively on the left and right sides. The joint surfaces of the second lower left middle mold and the second lower right middle mold are both located between the second middle mold and the second lower mold, and are respectively on the left and right sides. The joint surfaces of the second upper left middle mold and the second upper right middle mold are respectively the joint surfaces of the second upper mold. The lower surfaces of the left and right joint surfaces of the second middle mold and the second upper left middle mold joint surface of the second middle mold are respectively the upper surfaces of the left and right joint surfaces of the second upper mold and the second middle mold. The lower surfaces of the second middle mold and the second lower right middle mold joint surface of the second middle mold are respectively the lower surfaces of the left and right joint surfaces of the second middle mold and the second lower mold. The lower surfaces of the second middle mold and the second lower right middle mold joint surface of the second middle mold are respectively the upper surfaces of the left and right joint surfaces of the second middle mold and the second lower mold.

6. The tube mold device for realizing mold opening and fabric placement according to claim 5, characterized in that, The second upper left middle mold joint surface and the second upper right middle mold joint surface of the second upper mold are convex surfaces with a raised structure. The second upper left middle mold joint surface and the second upper right middle mold joint surface of the second middle mold are concave surfaces with a recessed structure. The convex surfaces of the second upper mold match the concave surfaces of the second lower mold. The second lower left middle mold joint surface and the second lower right middle mold joint surface of the second middle mold are convex surfaces with a raised structure. The second lower left middle mold joint surface and the second lower right middle mold joint surface of the second lower mold are concave surfaces with a recessed structure. The convex surfaces of the second middle mold match the concave surfaces of the second lower mold.

7. The tube mold device for realizing mold opening and fabric placement according to claim 5, characterized in that, The device further includes a second upper mold closing bolt and a second lower mold closing bolt. The second upper mold closing bolt passes through the second upper mold and the second middle mold, and the second upper mold and the second middle mold are fixed by the second upper mold closing bolt. The second lower mold closing bolt passes through the second middle mold and the second lower mold, and the second middle mold and the second lower mold are fixed by the second lower mold closing bolt.

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