A toner mixing device for producing a sealing material

Abstract

The utility model discloses a toner mixing device for sealing material production, including mixing tank, the mixing tank is installed with stirring mixer and even feeder, the even feeder includes shunt cone hole block, the shunt cone hole block is installed in the inboard of mixing tank, the inboard top end of mixing tank is installed with conical block, the mixing tank is installed with processing support, the processing support is installed with raw material box The utility model relates to toner mixing technical field, on the mixing effect, through the unique design overcomes the disadvantage that traditional equipment mixes unevenly, can realize raw material all -round sufficient mixing, avoids mixing dead angle and segregation phenomenon, greatly promotes the mixing evenness, guarantees the quality stability of sealing material, production efficiency aspect, effectively solved the problem of traditional equipment high energy consumption but low efficiency, and its reasonable structure and working principle reduce the power loss, improve the production efficiency, and the process arrangement is more flexible.

Description

Technical Field

[0001] This utility model relates to the field of color powder mixing technology, specifically a color powder mixing device for the production of sealing materials. Background Technology

[0002] In the field of sealing material production, traditional mixing equipment suffers from numerous prominent problems. On the one hand, the mixing effect is poor. Traditional equipment uses a single mixing method, making it difficult to fully mix the raw materials at the bottom and top. For example, horizontal mixers rely on mechanical mixing via drive shaft blades, which easily creates mixing dead zones and segregation, resulting in uneven mixing of raw materials. On the other hand, production efficiency is low. Traditional equipment has high installed power and high energy consumption, but due to structural limitations and working principle issues, such as the need to overcome significant material resistance when horizontally installed, coupled with its large footprint and poor process layout flexibility, it is difficult to improve production efficiency. In addition, its practicality is also seriously lacking. Some equipment cannot directly feed raw materials into the screw extruder, requiring additional equipment and operating steps, increasing costs and reducing efficiency. At the same time, it is extremely inconvenient in terms of cleaning and maintenance, affecting the long-term stable operation of the equipment. Moreover, the production of sealing materials has extremely high requirements for the uniformity and quality of raw material mixing, which traditional mixing equipment cannot meet. This results in unstable quality or poor performance of the produced sealing materials. In view of this, this case study was developed to address the above problems. Utility Model Content

[0003] To achieve the above objectives, this utility model provides the following technical solution: a color powder mixing device for sealing material production, comprising a mixing tank, a mixing device and a uniform feeder installed on the mixing tank, the uniform feeder including a diverting cone block installed inside the mixing tank, a conical block installed at the top of the inner side of the mixing tank, a processing support installed on the mixing tank, a raw material box installed on the processing support, a fitted annular box installed on the mixing tank, a cylindrical groove opened on the fitted annular box, the fitted annular box being fitted onto the mixing tank through the cylindrical groove, a circular track installed on the mixing tank, an L-shaped rod installed on the circular track, an inclined scraper installed on the L-shaped rod, multiple inclined drain pipes installed on the mixing tank, and feeding valves installed on the raw material box and the fitted annular box.

[0004] The mixing device includes a mixing shaft, which is inserted into the mixing tank and the conical block via bearings. A mixing sleeve is mounted on the mixing shaft, a mixing bracket is mounted on the mixing sleeve, and multiple mixing arc blades are mounted on the mixing bracket. A mixing gearbox is mounted on the mixing shaft, and a mixing drive motor is mounted on the mixing gearbox. A lifting ring electromagnet is mounted on the inner side of the conical block, a lifting ring magnet is mounted on the mixing sleeve, multiple lifting concave blocks are mounted on the mixing shaft, and multiple lifting convex blocks are mounted on the inner side of the mixing sleeve. The lifting convex blocks are movably inserted into the inner side of the lifting concave blocks. The mixing drive motor is mounted on the mixing shaft.

[0005] Preferably, the mixing tank is provided with an observation window, which is made of transparent and pressure-resistant glass.

[0006] Preferably, the raw material box is provided with multiple raw material classification storage compartments, each compartment corresponding to a type of color powder raw material, and each compartment is equipped with an independent weighing sensor.

[0007] Preferably, the mixing tank is provided with a discharge port at the bottom, and a discharge valve is installed at the discharge port.

[0008] Preferably, the raw material classification and storage compartment is equipped with a flow valve. Beneficial effects

[0009] This utility model provides a color powder mixing device for the production of sealing materials. It offers the following advantages: In terms of mixing effect, this color powder mixing device overcomes the shortcomings of uneven mixing in traditional equipment through its unique design, achieving thorough mixing of raw materials in all directions, avoiding mixing dead zones and segregation, greatly improving mixing uniformity, and ensuring the quality stability of the sealing materials. Regarding production efficiency, it effectively solves the problem of high energy consumption and low efficiency of traditional equipment. Its reasonable structure and working principle reduce power loss, improve production efficiency, and allow for more flexible process layout. In terms of practicality, it solves the inconvenience of traditional equipment not being able to directly transport raw materials, simplifies the operation process, reduces production costs, and facilitates cleaning and maintenance, which is conducive to the long-term stable operation of the equipment, perfectly meeting the special requirements of sealing material production for the uniformity and quality of raw material mixing. Attached Figure Description

[0010] Figure 1 This is a front sectional view of a color powder mixing device for producing sealing materials according to the present invention.

[0011] Figure 2 This is a side cross-sectional view of the color powder mixing device for producing sealing materials according to the present invention.

[0012] In the diagram: 1. Mixing tank; 2. Diverting cone block; 3. Conical block; 4. Processing support; 5. Raw material box; 6. Set ring box; 7. Cylindrical groove; 8. Ring track; 9. L-shaped rod; 10. Inclined scraper; 11. Inclined diversion pipe; 12. Feeding valve; 13. Stirring shaft; 14. Stirring sleeve; 15. Stirring support; 16. Stirring arc plate; 17. Lifting ring magnet; 18. Lifting ring electromagnet. Detailed Implementation

[0013] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0014] Those skilled in the art should connect all electrical components and their compatible power supplies in this case via wires. Appropriate controllers and encoders should be selected according to the actual situation to meet control requirements. The specific connection and control sequence should refer to the working principle described below, where the electrical components are connected in sequence. The detailed connection methods are well-known in the art. The following mainly introduces the working principle and process, and will not describe the electrical control further. Example

[0015] Please see Figure 1-2 Traditional mixing equipment often struggles to fully mix the materials at the bottom with those at the top, resulting in poor mixing. This is primarily because traditional equipment uses a single mixing method, failing to achieve comprehensive mixing of the materials. For example, some horizontal mixers use blades mounted on a drive shaft to mechanically agitate powdery materials, achieving mixing based on the material's circumferential and axial motion. However, this method is prone to creating mixing dead zones and segregation, leading to uneven mixing of the materials. Therefore, this application protects a color powder mixing device for the production of sealing materials. By operating the feeding valve 12 on the raw material tank 5, the raw material is guided to the inner side of the set ring tank 6. The ring track 8 moves, driving the L-shaped rod 9, which in turn drives the inclined scraper 10. The inclined scraper 10 rotates and scrapes the raw material inside the set cylindrical tank, thereby guiding the raw material to the inner side of multiple inclined guide pipes 11. The inclined guide pipes 11 guide the raw material powder to the inner side of the diverting cone block 2. The powder is fed in multiple stages through the multiple inclined guide pipes 11. The stirring drive motor operates, driving the stirring shaft 13 on the drive end of the stirring drive motor. The stirring shaft 13 drives the lifting concave block on it, which in turn drives the upper... The lifting convex block drives the stirring sleeve 14 on it to rotate stably horizontally. The stirring sleeve 14 drives the stirring support 15 on it, which in turn drives the multiple stirring arc blades 16 on it. This causes the multiple rotating stirring arc blades 16 to rotate at high speed, thereby mixing the raw materials inside the mixing tank 1. At the same time, the lifting ring electromagnet 18 on the conical block 3 is energized, which magnetically attracts the lifting ring magnet 17. The lifting ring magnet 17 drives the stirring sleeve 14 on it to rise and fall stably. The lifting concave block and the lifting convex block work together to achieve stable rising and falling, thereby adjusting the track of the multiple stirring arc blades 16. In summary, the process involves first placing different types of color powder raw materials into the corresponding storage compartments on the raw material box 5. Each compartment has an independent weighing sensor to accurately measure the weight of the raw material, while the flow valves on the storage compartments control the outflow rate. Next, the feeding valves 12 on the raw material box 5 and the set ring box 6 are opened, allowing the raw material to enter the set ring box 6. At this time, the ring track 8 operates, driving the L-shaped rod on it. The inclined scraper 10 on the L-shaped rod rotates and scrapes the raw material inside the set ring box 6, causing it to flow into multiple inclined guide pipes 11. These inclined guide pipes 11 guide the raw powder to the diversion cone block 2 inside the mixing tank 1, achieving uniform feeding. During the feeding process, the operator can observe the accumulation state of the raw material and the uniformity of color mixing in real time through the observation window made of transparent pressure-resistant glass on the mixing tank 1. Subsequently, the stirring drive operates, driving the stirring shaft 13 to rotate via the stirring gearbox. The lifting concave block on the stirring shaft 13 drives the lifting convex block inside the stirring sleeve 14, thereby causing the stirring sleeve 14 to rotate stably horizontally. The stirring sleeve 14 drives the stirring support 15, and the multiple stirring arc blades 16 on the stirring support 15 rotate at high speed, mixing the raw materials in the mixing tank 1. At the same time, the lifting ring electromagnet 18 inside the cone block 3 is energized, magnetically attracting the lifting ring magnet 17 on the stirring sleeve 14, causing the stirring sleeve 14 to rise and fall stably. In conjunction with the lifting concave and convex blocks, the stirring tracks of the multiple stirring arc blades 16 are adjusted, making the raw materials more thoroughly mixed. After mixing is completed, the discharge valve at the bottom of the mixing tank 1 is opened, and the mixed sealing material powder is discharged from the discharge port.

[0016] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A color powder mixing device for the production of sealing materials, characterized in that, The system includes a mixing tank (1), on which a mixer and a uniform feeder are installed. The uniform feeder includes a diverting cone-shaped block (2) installed inside the mixing tank (1). A conical block (3) is installed at the top of the inner side of the mixing tank (1). A processing support (4) is installed on the mixing tank (1). A raw material box (5) is installed on the processing support (4). A set of circular ring boxes (6) is installed on the mixing tank (1). A cylindrical groove (7) is provided on the ring box (6). The set ring box (6) is fitted onto the mixing tank (1) through the cylindrical groove (7). A ring track (8) is installed on the mixing tank (1). An L-shaped rod (9) is installed on the ring track (8). An inclined scraper (10) is installed on the L-shaped rod (9). Multiple inclined drain pipes (11) are installed on the mixing tank (1). Feeding valves (12) are installed on the raw material box (5) and the set ring box (6).

2. The color powder mixing device for producing sealing materials according to claim 1, characterized in that, The mixing device includes a mixing shaft (13), which is inserted into the mixing tank (1) and the conical block (3) via bearings. A mixing sleeve (14) is installed on the mixing shaft (13), a mixing bracket (15) is installed on the mixing sleeve (14), and multiple mixing arc blades (16) are installed on the mixing bracket (15). A mixing gearbox is installed on the mixing shaft (13), and a mixing drive motor is installed on the mixing gearbox. A lifting ring electromagnet (18) is installed on the inner side of the conical block (3), a lifting ring magnet (17) is installed on the mixing sleeve (14), multiple lifting concave blocks are installed on the mixing shaft (13), and multiple lifting convex blocks are installed on the inner side of the mixing sleeve (14). The lifting convex blocks are movably inserted into the inner side of the lifting concave blocks. A mixing drive motor is installed on the mixing shaft (13).

3. The color powder mixing device for producing sealing materials according to claim 2, characterized in that, The mixing tank (1) is provided with an observation window, which is made of transparent pressure-resistant glass.

4. The color powder mixing device for producing sealing materials according to claim 3, characterized in that, The raw material box (5) is equipped with multiple raw material classification storage compartments, each compartment corresponding to a type of color powder raw material, and each compartment is equipped with an independent weighing sensor.

5. The color powder mixing device for producing sealing materials according to claim 4, characterized in that, The mixing tank (1) has a discharge port at the bottom, and a discharge valve is installed at the discharge port.

6. The color powder mixing device for producing sealing materials according to claim 5, characterized in that, The raw material classification and storage compartments are equipped with flow valves.

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