Multi-component synchronous feeding mixing device for aviation tire rubber compound
Patent Information
- Application Number
- CN202521908269.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-05
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-09-05
AI Technical Summary
[0003]现有技术中申请号为CN200920265279.0的中国实用新型专利涉及一种橡胶密炼机,包括底座、本台、上座、重锤、齿轮箱和电机等,能够防止升温过快或不均匀导致橡胶密炼不均匀或焦化等问题
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: the raw materials are processed by internal mixing device, the internal mixing process is sealed to reduce the impact of the external environment on the internal mixing process, multiple materials are added into the equipment at the same time by feeding device, and the operation of the feeding device is coordinated with the limiting device to facilitate the reset of the feeding device, reduce the impact on the assembly operation of the internal mixing device after the feeding is completed, and improve the practicality of the device.
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Figure CN224765817U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of internal mixers, and in particular to a multi-component synchronous feeding internal mixing device for aviation tire rubber compounds. Background Technology
[0002] A laboratory internal mixer is a small, closed-loop device used for mixing polymer materials such as rubber and plastics. Through the shearing and extrusion action of the rotor in a closed cavity, raw rubber and compounding agents are mixed efficiently. It is suitable for formula development, process optimization, and small-batch production.
[0003] The prior art Chinese utility model patent with application number CN200920265279.0 relates to a rubber internal mixer, including a base, main platform, upper seat, counterweight, gearbox and motor, which can prevent problems such as uneven rubber mixing or charring caused by excessively rapid or uneven heating.
[0004] However, in actual use, the above-mentioned devices require the materials to be premixed before being added to the equipment, or the materials to be added to the equipment step by step. Either way, the production efficiency of the equipment will be reduced. Utility Model Content
[0005] To solve the above-mentioned technical problems, this utility model provides a multi-component synchronous feeding internal mixing device for aviation tire rubber materials. The internal mixing process is sealed to reduce the impact of the external environment on the internal mixing process. Multiple materials are simultaneously added into the equipment through a feeding device. A limiting device works in conjunction with the feeding device to facilitate the reset of the feeding device and reduce the impact on the assembly operation of the internal mixing device after the feeding is completed. This improves the practicality of the device.
[0006] This utility model discloses a multi-component synchronous feeding and mixing device for aviation tire rubber compounds; it includes a mixing device, a feeding device, and a limiting device. The feeding device is installed on the mixing device, and the limiting device is installed on the mixing device. The mixing device performs intensive mixing processing on the raw materials, and the mixing process is sealed to reduce the impact of the external environment on the mixing process. The feeding device simultaneously adds multiple materials into the equipment. The limiting device works in conjunction with the feeding device to facilitate the resetting of the feeding device, reduce the impact on the assembly operation of the mixing device after the feeding is completed, and improve the practicality of the device.
[0007] Preferably, the internal mixing device includes a frame, a dual-output reducer, a drive motor, mixing rollers, a gantry, an electric cylinder, and a sealing cover. The dual-output reducer is mounted on the left side of the frame, and the drive motor is mounted on the dual-output reducer. A chamber is provided inside the frame, and two sets of mixing rollers are installed in the chamber. The two output ends of the dual-output reducer are respectively connected to the two sets of mixing rollers. A feed inlet is provided at the upper part of the chamber. A gantry is mounted on the upper surface of the frame, and an electric cylinder is mounted on the upper surface of the gantry. The moving end of the electric cylinder extends through the upper surface of the gantry to the lower part of the electric cylinder and connects to the sealing cover. The sealing cover can seal the feed inlet. Material is added to the chamber of the frame, and then the electric cylinder is controlled to extend, causing the sealing cover to fall and seal the feed inlet in the chamber, reducing the impact of the external environment on the mixing process. Then, the drive motor is turned on, transmitting power through the dual-output reducer to the two sets of mixing rollers, driving them to rotate, thereby providing power for the mixing process and improving the practicality of the device.
[0008] Preferably, the feeding device includes a sliding seat, a feeding pipe, a geared motor, and a spiral blade. Multiple sets of sliding seats are inclinedly arranged on the side of the gantry. A circular hole is provided in the middle of the sliding seat. The main body of the feeding pipe is inserted into the circular hole of the sliding seat. A geared motor is installed on the outer end face of the feeding pipe. A spiral blade is installed in the feeding pipe. The output end of the geared motor is connected to the spiral blade. A feed inlet is provided on the outer side of the feeding pipe. The sliding seat limits the placement angle of the feeding pipe. The geared motor is turned on to transmit power to the spiral blade, which drives the spiral blade to rotate, thereby feeding the material into the chamber of the frame. The feeding process is completed by the synchronous operation of multiple sets of feeding pipes, which improves the production efficiency of the equipment and the practicality of the device.
[0009] Preferably, it also includes a storage hopper, which is connected to the inlet of the feeding pipe; the storage hopper stores the material, which facilitates feeding operations in conjunction with the feeding device and improves the practicality of the device.
[0010] Preferably, the limiting device includes a limiting sleeve, a lead screw, a spring, and a limiting nut. Multiple sets of limiting sleeves are provided on the side of the feeding tube, and multiple sets of connecting slots are provided on the sliding seat corresponding to the positions of the limiting sleeves. A lead screw is installed in each slot. A circular insertion hole is provided in the middle of the limiting sleeve, and a spring is installed at the bottom of the connecting slot. The limiting nut is connected to the lead screw via a nut. The limiting nut, in conjunction with the limiting sleeve, limits the movable range of the feeding tube body. The limiting sleeve and lead screw limit the movement of the feeding tube within the sliding seat, while the spring facilitates the reset of the feeding tube, improving the practicality of the device.
[0011] Preferably, the device also includes a drive electric cylinder. A drive electric cylinder is installed on the inner side of the gantry corresponding to the upper part of multiple sets of sliding seats. The moving end of the drive electric cylinder is connected to the upper part of the output end of the feeding pipe. By controlling the extension of the drive electric cylinder, the feeding pipe moves in the sliding seat. When feeding is required, the drive electric cylinder is extended so that the output end of the feeding pipe extends to the upper side of the feed inlet of the frame. This helps to reduce material spillage when feeding with the feeding device. By controlling the retraction of the drive electric cylinder, the feeding pipe is moved back with the help of a spring, preventing the output end of the feeding pipe from affecting the up and down movement of the sealing cover, thus improving the practicality of the device.
[0012] Preferably, the device also includes limiting light rods and guide sleeves. Multiple sets of limiting light rods are provided on the upper surface of the sealing cover, and multiple sets of guide sleeves are provided on the upper side of the upper surface of the gantry corresponding to the multiple sets of limiting light rods. The upper parts of the multiple sets of limiting light rods are inserted into the multiple sets of guide sleeves. The lifting and lowering process of the sealing cover is limited by the multiple sets of limiting light rods and guide sleeves, which reduces the vibration amplitude of the sealing cover itself during the lifting and lowering process and improves the stability and practicality of the device.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: the raw materials are processed by internal mixing device, the internal mixing process is sealed to reduce the impact of the external environment on the internal mixing process, multiple materials are added into the equipment at the same time by feeding device, and the operation of the feeding device is coordinated with the limiting device to facilitate the reset of the feeding device, reduce the impact on the assembly operation of the internal mixing device after the feeding is completed, and improve the practicality of the device. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the first isometric structure of this utility model; Figure 2 This is a schematic diagram of the second isometric structure of this utility model; Figure 3 This is a first cross-sectional structural diagram of the present invention; Figure 4 This is a schematic diagram of the second cross-sectional structure of this utility model; Figure 5 This is a partially enlarged structural schematic diagram of the present invention; The following components are labeled in the attached diagram: 1. Frame; 2. Dual-output reducer; 3. Drive motor; 4. Mixing roller; 5. Gantry; 6. Electric cylinder; 7. Sealing cover; 8. Sliding seat; 9. Feeding pipe; 10. Gear motor; 11. Spiral blade; 12. Storage hopper; 13. Limit sleeve; 14. Lead screw; 15. Spring; 16. Limit nut; 17. Drive electric cylinder; 18. Limiting guide rod; 19. Guide sleeve. Detailed Implementation
[0015] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete. Example 1
[0016] Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 As shown, the feeding device is installed on the internal mixer, and the limiting device is installed on the internal mixer; First, control the extension of the drive electric cylinder 17 so that the output end of the feeding pipe 9 is located on the upper side of the feed inlet of the frame 1. Then, turn on the geared motor 10 to transmit power to the spiral blade 11 and drive the spiral blade 11 to rotate, thereby feeding the material into the chamber of the frame 1. Then, control the extension of the electric cylinder 6 to drive the sealing cover plate 7 to fall and seal the feed inlet in the chamber, reducing the impact of the external environment on the mixing process. Then, turn on the drive motor 3 to transmit power through the dual output reducer 2 to the two sets of mixing rollers 4 and drive the two sets of mixing rollers 4 to rotate, thereby providing power for the mixing process. The internal mixing device includes a frame 1, a dual-output reducer 2, a drive motor 3, internal mixing rollers 4, a gantry 5, an electric cylinder 6, and a sealing cover 7. The dual-output reducer 2 is installed on the left side of the frame 1, and the drive motor 3 is installed on the dual-output reducer 2. A chamber is provided inside the frame 1, and two sets of internal mixing rollers 4 are installed in the chamber. The two output ends of the dual-output reducer 2 are respectively connected to the two sets of internal mixing rollers 4. A feed inlet is provided at the top of the chamber. A gantry 5 is installed on the upper end face of the frame 1, and an electric cylinder 6 is installed on the upper end face of the gantry 5. The moving end of the electric cylinder 6 extends through the upper end face of the gantry 5 to the lower part of the electric cylinder 6 and connects to the sealing cover 7. The sealing cover 7 can seal the feed inlet. The feeding device includes a sliding seat 8, a feeding pipe 9, a reduction motor 10, and a spiral blade 11. Multiple sets of sliding seats 8 are inclinedly arranged on the side of the gantry 5. A circular hole is provided in the middle of the sliding seat 8. The main body of the feeding pipe 9 is inserted into the circular hole of the sliding seat 8. A reduction motor 10 is installed on the outer end face of the feeding pipe 9. A spiral blade 11 is installed in the feeding pipe 9. The output end of the reduction motor 10 is connected to the spiral blade 11. A feed inlet is provided on the outer side of the feeding pipe 9. It also includes a storage hopper 12, which is connected to the inlet of the feeding pipe 9; The limiting device includes a limiting sleeve 13, a lead screw 14, a spring 15, and a limiting nut 16. Multiple sets of limiting sleeves 13 are provided on the side of the feeding pipe 9. Multiple sets of connecting slots are provided on the sliding seat 8 at the positions corresponding to the multiple sets of limiting sleeves 13. The lead screw 14 is installed in the slot. A circular insertion hole is provided in the middle of the limiting sleeve 13. The spring 15 is installed at the bottom of the connecting slot. The limiting nut 16 is connected to the lead screw 14 through a nut. It also includes a drive electric cylinder 17. A drive electric cylinder 17 is installed on the inner side of the gantry 5 corresponding to the upper part of multiple sets of sliding seats 8. The moving end of the drive electric cylinder 17 is connected to the upper part of the output end of the feeding pipe 9. It also includes limiting light rods 18 and guide sleeves 19. Multiple sets of limiting light rods 18 are provided on the upper end surface of the sealing cover plate 7. Multiple sets of guide sleeves 19 are provided on the upper end surface of the gantry 5 corresponding to the upper positions of the multiple sets of limiting light rods 18. The upper parts of the multiple sets of limiting light rods 18 are inserted into the multiple sets of guide sleeves 19. The raw materials are processed by the internal mixing device, and the internal mixing process is sealed to reduce the impact of the external environment on the internal mixing process. Multiple materials are added into the equipment at the same time through the feeding device. The operation of the limiting device in conjunction with the feeding device is convenient for resetting the feeding device, reducing the impact on the assembly operation of the internal mixing device after the feeding is completed, and improving the practicality of the device.
[0017] like Figures 1 to 4 As shown, this utility model discloses a multi-component synchronous feeding and mixing device for aviation tire rubber. During operation, the drive electric cylinder 17 is first extended so that the output end of the feeding pipe 9 is located above the feed inlet of the frame 1. Then, the reduction motor 10 is turned on to transmit power to the spiral blade 11, which drives the spiral blade 11 to rotate, thereby feeding the material into the chamber of the frame 1. Then, the electric cylinder 6 is extended to drive the sealing cover plate 7 to fall and seal the feed inlet in the chamber, reducing the impact of the external environment on the mixing process. After that, the drive motor 3 is turned on to transmit power through the dual output reducer 2 to the two sets of mixing rollers 4, which drive the two sets of mixing rollers 4 to rotate, thereby providing power for the mixing process.
[0018] The electric cylinder 6, reduction motor 10, drive electric cylinder 17, dual-output reducer 2, and drive motor 3 of the multi-component synchronous feeding and mixing device for aviation tire rubber of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.
[0019] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A multi-component simultaneous feeding mixing device for aircraft tire compound; characterized in that, It includes a mixing unit, a feeding unit, and a limiting device. The feeding unit is installed on the mixing unit, and the limiting device is installed on the mixing unit.
2. A multi-component simultaneous feeding mixing device for an aircraft tire compound according to claim 1, characterized in that, The mixing device includes a frame (1), a dual-output reducer (2), a drive motor (3), mixing rollers (4), a gantry (5), an electric cylinder (6), and a sealing cover (7). The dual-output reducer (2) is installed on the left side of the frame (1), and the drive motor (3) is installed on the dual-output reducer (2). A chamber is provided inside the frame (1), and two sets of mixing rollers (4) are installed in the chamber. The two output ends of the dual-output reducer (2) are connected to the two sets of mixing rollers (4) respectively. A feed inlet is provided at the top of the chamber. A gantry (5) is installed on the upper surface of the frame (1), and an electric cylinder (6) is installed on the upper surface of the gantry (5). The moving end of the electric cylinder (6) extends through the upper surface of the gantry (5) to the lower part of the electric cylinder (6) and is connected to the sealing cover (7). The sealing cover (7) can seal the feed inlet.
3. A multi-component simultaneous feeding mixing device for an aircraft tire compound according to claim 2, characterized in that, The feeding device includes a sliding seat (8), a feeding pipe (9), a geared motor (10), and a spiral blade (11). Multiple sets of sliding seats (8) are inclined on the side of the gantry (5). A circular hole is provided in the middle of the sliding seat (8). The main body of the feeding pipe (9) is inserted into the circular hole of the sliding seat (8). A geared motor (10) is installed on the outer end face of the feeding pipe (9). A spiral blade (11) is installed in the feeding pipe (9). The output end of the geared motor (10) is connected to the spiral blade (11). An inlet is provided on the outer side of the feeding pipe (9).
4. A multi-component simultaneous feeding mixing device for an aircraft tire compound according to claim 3, characterized in that, It also includes a storage hopper (12), and the inlet of the feeding pipe (9) is connected to the storage hopper (12).
5. A multi-component simultaneous feeding mixing device for an aircraft tire compound according to claim 4, characterized in that, The limiting device includes a limiting sleeve (13), a lead screw (14), a spring (15), and a limiting nut (16). Multiple sets of limiting sleeves (13) are provided on the side of the feeding pipe (9). Multiple sets of connecting slots are provided on the sliding seat (8) at the positions corresponding to the multiple sets of limiting sleeves (13). The lead screw (14) is installed in the slot. A circular insertion hole is provided in the middle of the limiting sleeve (13). A spring (15) is installed at the bottom of the connecting slot. The limiting nut (16) is connected to the lead screw (14) through the nut.
6. A multi-component simultaneous feeding mixing device for an aircraft tire compound according to claim 5, characterized in that, It also includes a drive electric cylinder (17). A set of drive electric cylinders (17) is installed on the inner side of the gantry (5) corresponding to the upper part of multiple sets of sliding seats (8). The moving end of the drive electric cylinder (17) is connected to the upper part of the output end of the feeding pipe (9).
7. A multi-component simultaneous feeding mixing device for an aircraft tire compound according to claim 6, characterized in that, It also includes limiting light rods (18) and guide sleeves (19). Multiple sets of limiting light rods (18) are provided on the upper end surface of the sealing cover plate (7). Multiple sets of guide sleeves (19) are provided on the upper end surface of the gantry (5) corresponding to the upper side of the multiple sets of limiting light rods (18). The upper part of the multiple sets of limiting light rods (18) is inserted into the multiple sets of guide sleeves (19).
Citation Information
Patent Citations
Rubber banbury mixer
CN201566063U