Plastic production feeding device
Patent Information
- Application Number
- CN202521453128.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-11
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-07-11
AI Technical Summary
[0003]现有装置多采用静态筛网或简单振动筛分,原料易在筛网表面堆积,导致细颗粒无法及时通过,杂质和不合格物料易混入成品,导致产品质量波动,需频繁人工清理,影响生产连续性,为此,我们提出塑料生产供料装置
通过设置的筛料机构,料箱内部卡接的筛分板能够对塑料原料进行筛选,分离出符合生产要求的颗粒,去除杂质和不合格物料,保证进入后续生产环节的原料质量,同时,伺服电机驱动半齿轮环转动,与齿条板啮合,带动振动柱上下往复运动,周期性地对受力板进行敲击,使料箱产生振动,这种振动作用能够有效防止筛分板堵塞,提高筛分效率,使筛分过程更加顺畅,确保原料的高效处理;
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Figure CN224765833U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plastic production material supply technology, and in particular to a plastic production material supply device. Background Technology
[0002] Plastic production feeding devices are key equipment in plastic processing production lines used for precise conveying and proportioning of raw materials. They transport granular or powdered raw materials such as polyethylene and polypropylene from storage silos to processing main machines such as extruders and injection molding machines according to production process requirements.
[0003] Existing equipment mostly uses static screens or simple vibrating screens, which makes it easy for raw materials to accumulate on the screen surface, preventing fine particles from passing through in time. Impurities and unqualified materials are easily mixed into the finished product, causing fluctuations in product quality and requiring frequent manual cleaning, which affects the continuity of production. Therefore, we propose a plastic production feeding device. Utility Model Content
[0004] The purpose of this invention is to provide a feeding device for plastic production to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a plastic production feeding device, including a mounting frame and a screening mechanism disposed on its right side. A quantitative feeding mechanism is disposed below the screening mechanism. The screening mechanism includes a material box, a servo motor, and a sliding frame. A screening plate is snapped into the inside of the material box. A guide pipe is fixedly installed on the right side of the material box. The material box is connected to a feeding channel through four sets of springs. A force-bearing plate is fixedly installed on the upper surface of the material box near the left side. A half-gear ring is fixedly installed on the output shaft of the servo motor. A vibrating column is connected to the sliding frame through a rack plate.
[0006] As a preferred embodiment, limiting plates are fixedly installed on both the front and back sides of the upper end of the mounting frame, and the limiting plates abut against the front and back sides of the material box.
[0007] As a preferred embodiment, the upper ends of the four sets of springs are fixedly installed at the four corners of the lower end of the material box, and the lower ends of the four sets of springs are fixedly installed at the four corners of the upper end of the feeding channel.
[0008] As a preferred embodiment, the servo motor is fixedly installed on the upper end of the mounting bracket near the front position, the sliding bracket is fixedly installed on the upper end of the mounting bracket near the right side position, the rack plate is slidably connected inside the sliding bracket, the side of the vibration column is fixedly installed on the side of the rack plate, the tooth groove of the rack plate meshes with the half gear ring, and the vibration column is located directly above the force plate.
[0009] As a preferred embodiment, the quantitative feeding mechanism includes a support plate, which is fixedly installed on the right side of the mounting frame. A feeding port is provided through the surface of the support plate near the front. An mounting block is fixedly installed on the back of the support plate, and an electric telescopic rod is fixedly installed on the front of the mounting block. A quantitative frame is fixedly installed at the output end of the electric telescopic rod, and the upper end of the quantitative frame abuts against the lower end of the feeding channel.
[0010] As a preferred embodiment, the quantitative frame is movably connected to a flap via a hinge, and the flap abuts against the surface of the support plate.
[0011] The technical effects and advantages of this utility model are as follows: Through the set screening mechanism, the screening plate inside the material box can screen plastic raw materials, separate particles that meet production requirements, remove impurities and unqualified materials, and ensure the quality of raw materials entering the subsequent production stages. At the same time, the servo motor drives the half gear ring to rotate, meshing with the rack plate, driving the vibrating column to move up and down reciprocally, periodically striking the force plate, causing the material box to vibrate. This vibration can effectively prevent the screening plate from clogging, improve screening efficiency, make the screening process smoother, and ensure efficient processing of raw materials. With the set quantitative feeding mechanism, the plastic raw materials after screening are all of similar size, so that the quantitative frame is filled with a constant amount each time. The extension and retraction of the electric telescopic rod, together with the opening and closing of the flap, transports the quantitative raw materials to the processing area, improving the feeding efficiency. Attached Figure Description
[0012] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a partial structural schematic diagram of the present invention; Figure 3 This is one of the partial structural schematic diagrams of the screening mechanism of this utility model; Figure 4 This is a second schematic diagram of a partial structure of the screening mechanism of this utility model; Figure 5 This is a three-dimensional structural diagram of the feeding and unloading mechanism of this utility model; Figure 6 This is an open view showing a portion of the structure of the material feeding mechanism of this utility model.
[0013] In the diagram: 1. Mounting frame; 2. Limiting plate; 3. Screening mechanism; 301. Material box; 302. Screening plate; 303. Guide pipe; 304. Force plate; 305. Spring; 306. Discharge channel; 307. Servo motor; 308. Half gear ring; 309. Sliding frame; 310. Vibrating column; 311. Rack plate; 4. Quantitative discharging mechanism; 401. Support plate; 402. Mounting block; 403. Electric telescopic rod; 404. Quantitative frame; 405. Hinge; 406. Flip plate; 407. Discharge port. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] Please see the appendix Figure 1 - Appendix Figure 4 A plastic production feeding device includes a mounting frame 1 and a screening mechanism 3 located on its right side. A quantitative feeding mechanism 4 is located below the screening mechanism 3. The screening mechanism 3 includes a material box 301, a servo motor 307, and a sliding frame 309. A screening plate 302 is snapped into the inside of the material box 301. A guide pipe 303 is fixedly installed on the right side of the material box 301. The material box 301 is connected to a feeding channel 306 through four sets of springs 305. A force plate 304 is fixedly installed on the upper surface of the material box 301 near the left side. A half gear ring 308 is fixedly installed on the output shaft of the servo motor 307. A vibrating column 310 is connected to the sliding frame 309 through a rack plate 311.
[0016] Limiting plates 2 are fixedly installed on both the front and back sides of the upper end of the mounting frame 1, and the limiting plates 2 abut against the front and back sides of the material box 301.
[0017] The limiting plates 2 fixedly installed on both sides of the upper end of the mounting frame 1 abut against the front and back sides of the material box 301, which plays a limiting and supporting role for the material box 301, effectively preventing the material box 301 from shifting or shaking during vibration, ensuring the stability of the screening mechanism 3, and thus ensuring the reliable operation of the entire feeding device, reducing the probability of wear and failure of parts caused by equipment shaking.
[0018] The upper ends of the four sets of springs 305 are fixedly installed at the four corners of the lower end of the material box 301, and the lower ends of the four sets of springs 305 are fixedly installed at the four corners of the upper end of the material discharge channel 306.
[0019] The material box 301 is connected to the feeding channel 306 by four sets of springs 305. This structural design can buffer the vibration of the material box 301 and reduce the impact of vibration on the feeding channel 306 and other components.
[0020] The servo motor 307 is fixedly installed on the upper end of the mounting bracket 1 near the front position. The sliding bracket 309 is fixedly installed on the upper end of the mounting bracket 1 near the right side position. The rack plate 311 is slidably connected inside the sliding bracket 309. The side of the vibration column 310 is fixedly installed on the side of the rack plate 311. The tooth groove of the rack plate 311 meshes with the half gear ring 308. The vibration column 310 is located directly above the force plate 304.
[0021] The transmission mechanism, consisting of servo motor 307, half gear ring 308, rack plate 311 and vibrating column 310, can accurately convert the rotational motion of servo motor 307 into the linear reciprocating motion of vibrating column 310 through precise gear meshing transmission. This ensures that the frequency and force of the vibration column 310 striking the force plate 304 are stable and controllable, thereby achieving stable and efficient vibrating screening of material box 301 and improving the consistency and reliability of screening effect.
[0022] Specifically, the screening plate 302 inside the material bin 301 can screen plastic raw materials, separate particles that meet production requirements, remove impurities and unqualified materials, and ensure the quality of raw materials entering subsequent production stages. At the same time, the servo motor 307 drives the half gear ring 308 to rotate, meshing with the rack plate 311, driving the vibrating column 310 to move up and down reciprocally, periodically striking the force plate 304, causing the material bin 301 to vibrate. This vibration can effectively prevent the screening plate 302 from clogging, improve screening efficiency, make the screening process smoother, and ensure efficient processing of raw materials.
[0023] Please see the appendix Figure 1 Appendix Figure 5 and attached Figure 6 The quantitative feeding mechanism 4 includes a support plate 401, which is fixedly installed on the right side of the mounting frame 1. A feeding port 407 is passed through the surface of the support plate 401 near the front. An mounting block 402 is fixedly installed on the back of the support plate 401. An electric telescopic rod 403 is fixedly installed on the front of the mounting block 402. A quantitative frame 404 is fixedly installed at the output end of the electric telescopic rod 403. The upper end of the quantitative frame 404 abuts against the lower end of the feeding channel 306.
[0024] The upper end of the quantitative frame 404 is tightly abutted against the lower end of the feeding channel 306. This structural design ensures the stable transmission of raw materials from the screening mechanism 3 to the quantitative feeding mechanism 4, avoiding raw material leakage or blockage at the connection point, and ensuring the continuity of the feeding process. The stable support structure composed of components such as the support plate 401 and the mounting block 402 provides a reliable installation foundation for the quantitative feeding mechanism 4, ensuring the stability of components such as the electric telescopic rod 403 and the quantitative frame 404 during operation.
[0025] The quantitative frame 404 is movably connected to a flap 406 via a hinge 405, and the flap 406 abuts against the surface of the support plate 401.
[0026] The metering frame 404 is movably connected to the flap 406 via the hinge 405. When feeding is not required, the flap 406 can abut against the surface of the support plate 401 to close the discharge port 407, preventing the raw material from accidentally spilling or flowing out prematurely. When feeding is required, the flap 406 can be opened flexibly to ensure a smooth feeding process, realize flexible control of the feeding process, and improve the convenience and safety of equipment operation.
[0027] Specifically, the plastic raw materials after screening are all of similar size, so the amount filled by the quantitative frame 404 is constant each time. The extension and retraction of the electric telescopic rod 403, together with the opening and closing of the flap 406, transports the quantitative raw materials to the processing area, improving the efficiency of material feeding.
[0028] Working principle of this utility model: This utility model is a plastic production feeding device. Plastic raw materials are conveyed to the material box 301 through external feeding equipment, and the material falls onto the screening plate 302 for preliminary screening. The servo motor 307 is started, and its output shaft drives the half-gear ring 308 to rotate. The half-gear ring 308 meshes with the tooth groove of the rack plate 311, driving the rack plate 311 to reciprocate up and down within the sliding frame 309. The rack plate 311 drives the vibrating column 310 to periodically impact the force plate 304, causing the material box 301 to vibrate. The vibration is transmitted to the discharge channel 306 through four sets of springs 305, which also act as buffers to avoid rigid impact. The raw material on the screening plate 302 is screened under the action of vibration. Qualified particles fall through the screening plate 302 into the discharge channel 306, while impurities and large particles are discharged through the guide pipe 303. The limiting plate 2 restricts the lateral displacement of the material box 301 to ensure the stability of the vibration process. The screened raw materials fall into the metering frame 404 through the feeding channel 306. The electric telescopic rod 403 is manually extended, moving the metering frame 404. When the metering frame 404 moves above the feeding port 407, the flap 406 flips around the hinge 405 under gravity or external force, opening the bottom of the metering frame 404. The raw materials inside the metering frame 404 then fall precisely into downstream processing equipment such as injection molding machines or extruders through the feeding port 407. The electric telescopic rod 403 retracts again, causing the metering frame 404 to return to its original position, and the flap 406 re-adhere to the surface of the support plate 401, closing the feeding port 407, awaiting the next cycle.
[0029] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A plastic production feeding device, comprising a mounting frame (1) and a screening mechanism (3) arranged on the right side of the mounting frame (1), characterized in that: Below the screening mechanism (3) is a quantitative feeding mechanism (4). The screening mechanism (3) includes a material box (301), a servo motor (307) and a sliding frame (309). A screening plate (302) is snapped into the inside of the material box (301). A guide pipe (303) is fixedly installed on the right side of the material box (301). The material box (301) is connected to a feeding channel (306) through four sets of springs (305). A force plate (304) is fixedly installed on the upper surface of the material box (301) near the left side. A half gear ring (308) is fixedly installed on the output shaft of the servo motor (307). A vibrating column (310) is connected to the sliding frame (309) through a rack plate (311).
2. The plastic production feedstock apparatus of claim 1, wherein: Limiting plates (2) are fixedly installed on both sides of the upper end of the mounting frame (1), and the limiting plates (2) abut against the front and back sides of the material box (301).
3. The plastic production feedstock apparatus of claim 2, wherein: The upper ends of the four sets of springs (305) are fixedly installed at the four corners of the lower end of the material box (301), and the lower ends of the four sets of springs (305) are fixedly installed at the four corners of the upper end of the feeding channel (306).
4. The plastic production feedstock apparatus of claim 3, wherein: The servo motor (307) is fixedly installed on the upper end of the mounting bracket (1) near the front position. The sliding bracket (309) is fixedly installed on the upper end of the mounting bracket (1) near the right side position. The rack plate (311) is slidably connected inside the sliding bracket (309). The side of the vibration column (310) is fixedly installed on the side of the rack plate (311). The tooth groove of the rack plate (311) meshes with the half gear ring (308). The vibration column (310) is located directly above the force plate (304).
5. The plastic production feedstock apparatus of claim 1, wherein: The quantitative feeding mechanism (4) includes a support plate (401), which is fixedly installed on the right side of the mounting frame (1). A feeding port (407) is passed through the surface of the support plate (401) near the front position. An mounting block (402) is fixedly installed on the back of the support plate (401). An electric telescopic rod (403) is fixedly installed on the front of the mounting block (402). A quantitative frame (404) is fixedly installed at the output end of the electric telescopic rod (403). The upper end of the quantitative frame (404) abuts against the lower end of the feeding channel (306).
6. The plastic production feed device of claim 5, wherein: The quantitative frame (404) is movably connected to a flap (406) via a hinge (405), and the flap (406) abuts against the surface of the support plate (401).