A kind of packaging plastic bottle processing flattening device
Patent Information
- Application Number
- CN202522210979.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-20
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-10-20
AI Technical Summary
[0004]本实用的目的是为了解决现有技术中存在通过钢针头刺穿塑料瓶,还是会有残留液体堆积在塑料瓶内,随着挤压辊的压扁飞溅在装置内部,影响装置使用寿命并难以对塑料瓶进行挤压收集的缺点,而提出的一种包装塑料瓶处理用压扁装置
本实用中,通过设置的驱动电机、主动齿轮、从动齿轮、转动轴和切割刀对回收的塑料瓶进行切割,相比于通过钢针头穿刺排液,切割后的塑料瓶切口更大,塑料瓶内的液体排出更快更方便,再通过第一转轮、第二转轮、转动杆、偏心轮、伸缩杆和复位弹簧配合使用,使得过滤板对塑料瓶内的液体进行固液分离,并使过滤板上下抖动加快对塑料瓶的排液速度,充分的将液体从塑料瓶中排出,避免了塑料瓶内残留液体受挤压后,污染设备和后续难收集处理。
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Figure CN224765843U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plastic bottle processing technology, and in particular to a flattening device for processing packaging plastic bottles. Background Technology
[0002] Plastic bottles are primarily made from materials such as polyethylene or polypropylene with the addition of various organic solvents. They widely use polyester (PET), polyethylene (PE), and polypropylene (PP) as raw materials, adding appropriate organic solvents, and then heating at high temperatures before being molded using plastic molds through blow molding, extrusion blow molding, or injection molding to create plastic containers. They are mainly used for single-use plastic packaging of liquids or solids such as beverages, food, pickles, honey, dried fruits, edible oils, and agricultural and veterinary drugs. Plastic bottles are characterized by their durability, low cost, high transparency, and use of food-grade materials. However, plastic bottles require recycling after use.
[0003] Existing plastic bottle flattening devices first puncture the plastic bottle with a steel needle to allow the remaining liquid and gas inside to flow out, and then flatten the plastic bottle with a squeezing roller to reduce the volume occupied by the plastic bottle. However, even after puncturing the plastic bottle with a steel needle, residual liquid still accumulates inside the plastic bottle and splashes inside the device as it is flattened by the squeezing roller, affecting the service life of the device and making it difficult to squeeze and collect the plastic bottle. Therefore, a flattening device for processing packaged plastic bottles is proposed. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies where residual liquid still accumulates inside plastic bottles even after piercing them with steel needles. This residual liquid then splashes inside the device as it is flattened by the compression rollers, affecting the device's lifespan and making it difficult to collect the plastic bottles. Therefore, this invention proposes a flattening device for processing plastic bottles.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: A flattening device for processing plastic packaging bottles includes a flattening box. A drive motor is fixedly installed on one outer wall of the flattening box. A drive gear is fixedly connected to the output end of the drive motor. A driven gear meshes with the outer surface of the drive gear. A rotating shaft is fixedly connected to the outer wall of the drive gear and the driven gear away from the drive motor. Multiple cutting blades are fixedly connected to the outer surface of the rotating shaft. A first rotating wheel is fixedly connected to the outer wall of the rotating shaft. A second rotating wheel is rotatably connected to the outer surface of the first rotating wheel via a track. A rotating rod is fixedly connected to the outer wall of the second rotating wheel. An eccentric wheel is fixedly connected to the top of the rotating rod. A filter plate abuts against the upper surface of the eccentric wheel. Two telescopic rods are fixedly connected to the lower surface of the filter plate. A return spring is sleeved on the outer surface of the two telescopic rods. A support plate is fixedly connected to the bottom of the two telescopic rods. A partition is provided at the end of the filter plate away from the eccentric wheel. A baffle is slidably connected to the outer wall of the partition. A toothed plate is fixedly connected to the top of the baffle. A transmission gear meshes on the outer surface of the toothed plate. A shaft is fixedly connected to the outer wall of the transmission gear. A servo motor is fixedly connected to the outer wall of one end of the shaft. When the eccentric wheel rotates to the lowest point, the filter plate falls back under the action of the return spring. The telescopic rods provide guidance to prevent the filter plate from moving laterally. This continuous "lift-fall" process causes the filter plate to vibrate at high frequency.
[0006] Furthermore, a hydraulic cylinder is fixedly installed on the top of the flattening box, and an extrusion plate is fixedly connected to the output end of the hydraulic cylinder. The hydraulic cylinder provides strong downward pressure, driving the extrusion plate to move downward, pressing the cut and collected plastic bottles into compact cakes, greatly reducing the volume.
[0007] Furthermore, a recycling bin is provided on the side of the partition away from the filter plate, and the recycling bin is located directly below the extrusion plate.
[0008] Furthermore, a discharge groove is provided on the outer surface of the partition, and the covering area of the baffle is larger than the discharge groove. The partition has a discharge groove for the bottle flakes to pass through, and the size of the baffle is sufficient to completely cover the discharge groove, ensuring that the plastic bottle will not leak when closed.
[0009] Furthermore, a feed hopper is fixedly connected to the top of the flattened box at the end away from the hydraulic cylinder, a waste liquid tank is fixedly connected to the bottom wall inside the flattened box, and a drain pipe is fixedly connected to the outer wall of one side of the waste liquid tank.
[0010] Furthermore, the end of the drain pipe away from the waste liquid tank passes through the flattened box body and extends to the outside, and the waste liquid tank is located directly below the filter plate.
[0011] Furthermore, a through groove is provided on the upper surface of the flattened box body. The through groove is located directly above the toothed plate. The through groove on the flattened box body provides space for the up and down movement of the toothed plate. This is a mechanical design to ensure the normal operation of the baffle and to avoid motion interference when the toothed plate rises.
[0012] Furthermore, a controller is provided on the front of the flattened box, and the drive motor, servo motor and hydraulic cylinder are all electrically connected to the controller.
[0013] This utility model has the following beneficial effects: In this application, a drive motor, a driving gear, a driven gear, a rotating shaft, and a cutting blade are used to cut the recycled plastic bottles. Compared to piercing the bottles with a steel needle to drain the liquid, the cut is larger, allowing the liquid to drain faster and more easily. The first rotating wheel, the second rotating wheel, the rotating rod, the eccentric wheel, the telescopic rod, and the return spring work together to separate the liquid from the plastic bottles using a filter plate. The filter plate also vibrates up and down to accelerate the drainage of the liquid from the bottles, ensuring that the liquid is fully discharged and preventing residual liquid from being squeezed out, which could contaminate the equipment and make subsequent collection and processing difficult. Attached Figure Description
[0014] Figure 1 A schematic diagram of the overall structure of a flattening device for processing plastic bottles proposed in this utility model; Figure 2 This is a top-view three-dimensional schematic diagram of the overall structure in this utility model; Figure 3 This is a three-dimensional schematic diagram of the internal structure of this utility model; Figure 4 for Figure 3 Enlarged schematic diagram of the structure at point A in the middle.
[0015] In the diagram: 1. Flattened box; 2. Drive motor; 3. Drive gear; 4. Driven gear; 5. Rotating shaft; 6. Cutting blade; 7. First rotating wheel; 8. Second rotating wheel; 9. Rotating rod; 10. Eccentric wheel; 11. Filter plate; 12. Telescopic rod; 13. Return spring; 14. Support plate; 15. Partition plate; 16. Baffle plate; 17. Toothed plate; 18. Transmission gear; 19. Shaft; 20. Servo motor; 21. Hydraulic cylinder; 22. Extrusion plate; 23. Recycling box; 24. Feed hopper; 25. Waste liquid tank; 26. Drain pipe; 27. Controller. Detailed Implementation
[0016] The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0017] like Figure 1 - Figure 4As shown, the present invention discloses a flattening device for processing plastic bottles, comprising a flattening box 1, a drive motor 2 fixedly mounted on one outer wall of the flattening box 1, a drive gear 3 fixedly connected to the output end of the drive motor 2, a driven gear 4 meshing with the outer surface of the drive gear 3, a rotating shaft 5 fixedly connected to the outer wall of the drive gear 3 and the driven gear 4 away from the drive motor 2, a plurality of cutting blades 6 fixedly connected to the outer surface of the rotating shaft 5, a first rotating wheel 7 fixedly connected to the outer wall of the rotating shaft 5, a second rotating wheel 8 rotatably connected to the outer surface of the first rotating wheel 7 via a track, a rotating rod 9 fixedly connected to the outer wall of the second rotating wheel 8, and the rotating rod 9... An eccentric wheel 10 is fixedly connected to the top. A filter plate 11 abuts against the upper surface of the eccentric wheel 10. Two telescopic rods 12 are fixedly connected to the lower surface of the filter plate 11. A return spring 13 is sleeved on the outer surface of the two telescopic rods 12. A support plate 14 is fixedly connected to the bottom of the two telescopic rods 12. A partition 15 is provided at the end of the filter plate 11 away from the eccentric wheel 10. A baffle 16 is slidably connected to the outer wall of the partition 15. A toothed plate 17 is fixedly connected to the top of the baffle 16. A transmission gear 18 meshes with the outer surface of the toothed plate 17. A shaft 19 is fixedly connected to the outer wall of the transmission gear 18. A servo motor 20 is fixedly connected to the outer wall of one end of the shaft 19.
[0018] A hydraulic cylinder 21 is fixedly installed on the top of the flattened box 1, and a pressing plate 22 is fixedly connected to the output end of the hydraulic cylinder 21.
[0019] A recycling bin 23 is provided on the side of the partition 15 away from the filter plate 11, and the recycling bin 23 is located directly below the extrusion plate 22.
[0020] A discharge trough is provided on the outer surface of the partition 15, and the covering area of the baffle 16 is larger than that of the discharge trough.
[0021] A feed hopper 24 is fixedly connected to the top of the flattened box 1 away from the hydraulic cylinder 21. A waste liquid tank 25 is fixedly connected to the bottom wall inside the flattened box 1. A drain pipe 26 is fixedly connected to the outer wall of one side of the waste liquid tank 25.
[0022] The drain pipe 26 extends through the flattened box 1 and outwards from the end away from the waste liquid tank 25. The waste liquid tank 25 is located directly below the filter plate 11.
[0023] A through groove is provided on the upper surface of the flattened box 1, and the through groove is located directly above the toothed plate 17.
[0024] The flattened housing 1 has a controller 27 on its front side, and the drive motor 2, servo motor 20 and hydraulic cylinder 21 are all electrically connected to the controller 27.
[0025] In this embodiment, the device is connected to an external power supply, and the drive motor 2 is started by the controller 27, causing the drive motor 2 to drive the drive gear 3 to rotate. The rotating drive gear 3 drives the meshing driven gear 4 to rotate, so that the drive gear 3 and the driven gear 4 synchronously drive the two rotating shafts 5 to rotate, and at the same time drive the cutting blade 6 to rotate and cut. Then, the recycled plastic bottles are put into the flattening box 1 through the feed hopper 24, so that the rotating cutting blade 6 cuts the plastic bottles. The cut plastic bottles fall onto the filter plate 11, and the filter plate 11 separates the plastic bottles and the liquid inside the plastic bottles. When the rotating shaft 5 drives the cutting blade 6 to rotate, it also drives the first rotating wheel 7 to rotate. The rotating first rotating wheel 7 drives the second rotating wheel 8 to rotate through the track. The rotation of the second rotating wheel 8 drives the rotating rod 9 to rotate, and at the same time drives the eccentric wheel 10 to rotate. When the eccentric wheel 10 rotates, the eccentric wheel 10 will hit the filter plate 11. The impacted filter plate The force of the telescopic rod 12 and the return spring 13, combined with the action of the 11, causes the filter plate 11 to shake up and down, which in turn causes the cut plastic bottle to shake, accelerating the filtration and separation of the liquid in the plastic bottle and fully discharging the liquid from the plastic bottle. The separated liquid flows into the waste liquid tank 25 below the filter plate 11 and is discharged from the flattened box 1 through the drain pipe 26. Then, the servo motor 20 is started to drive the shaft 19 to rotate. The rotating shaft 19 drives the transmission gear 18 to rotate. The rotating transmission gear 18 drives the meshing toothed plate 17 to move upward, and also drives the baffle 16 fixedly connected to the toothed plate 17 to move upward. Combined with the shaking of the filter plate 11, the plastic bottle above the filter plate 11 is shaken into the recycling box 23 through the discharge chute of the partition 15. The hydraulic cylinder 21 is started to drive the extrusion plate 22 to move downward, extruding and flattening the plastic bottle in the recycling box 23. Finally, the staff removes the recycling box 23 to recycle the flattened plastic bottle.
[0026] Although embodiments of the present utility have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present utility, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A flattening device for processing plastic bottles, comprising a flattening box (1), characterized in that: A drive motor (2) is fixedly installed on one side of the flattened box body (1). A drive gear (3) is fixedly connected to the output end of the drive motor (2). A driven gear (4) meshes with the outer surface of the drive gear (3). A rotating shaft (5) is fixedly connected to the outer wall of the drive gear (3) and the driven gear (4) away from the drive motor (2). A plurality of cutting blades (6) are fixedly connected to the outer surface of the rotating shaft (5). A first rotating wheel (7) is fixedly connected to the outer wall of the rotating shaft (5). A second rotating wheel (8) is rotatably connected to the outer surface of the first rotating wheel (7) via a track. A rotating rod (9) is fixedly connected to the outer wall of the second rotating wheel (8). An eccentric wheel (10) is fixedly connected to the top of the rotating rod (9). 10) A filter plate (11) is abutted on the upper surface. Two telescopic rods (12) are fixedly connected to the lower surface of the filter plate (11). A return spring (13) is sleeved on the outer surface of the two telescopic rods (12). A support plate (14) is fixedly connected to the bottom of the two telescopic rods (12). A partition plate (15) is provided at the end of the filter plate (11) away from the eccentric wheel (10). A baffle plate (16) is slidably connected to the outer wall of the partition plate (15). A toothed plate (17) is fixedly connected to the top of the baffle plate (16). A transmission gear (18) meshes with the outer surface of the toothed plate (17). A shaft (19) is fixedly connected to the outer wall of the transmission gear (18). A servo motor (20) is fixedly connected to the outer wall of one end of the shaft (19).
2. The flattening device for processing plastic bottles according to claim 1, characterized in that: A hydraulic cylinder (21) is fixedly installed on the top of the flattened box (1), and a pressing plate (22) is fixedly connected to the output end of the hydraulic cylinder (21).
3. The flattening device for processing plastic packaging bottles according to claim 1, characterized in that: A recycling bin (23) is provided on the side of the partition (15) away from the filter plate (11), and the recycling bin (23) is located directly below the extrusion plate (22).
4. The flattening device for processing plastic packaging bottles according to claim 1, characterized in that: The outer surface of the partition (15) is provided with a discharge groove, and the covering area of the baffle (16) is larger than that of the discharge groove.
5. The flattening device for processing plastic bottles according to claim 4, characterized in that: The top of the flattened box (1) is fixedly connected to a feed hopper (24) at the end away from the hydraulic cylinder (21), and a waste liquid tank (25) is fixedly connected to the bottom wall inside the flattened box (1). A drain pipe (26) is fixedly connected to the outer wall of one side of the waste liquid tank (25).
6. A flattening device for processing plastic bottles according to claim 5, characterized in that: The drain pipe (26) extends through the flattened box body (1) and outwards from the end away from the waste liquid tank (25). The waste liquid tank (25) is located directly below the filter plate (11).
7. The flattening device for processing plastic bottles according to claim 1, characterized in that: The flattened box (1) has a through groove on its upper surface, and the through groove is located directly above the toothed plate (17).
8. The flattening device for processing plastic bottles according to claim 1, characterized in that: The flattened box (1) is equipped with a controller (27) on the front, and the drive motor (2), servo motor (20) and hydraulic cylinder (21) are all electrically connected to the controller (27).