An automatic mold opening and closing control device

Abstract

The utility model relates to biological base backrest automation forming technical field discloses a kind of automation mould opening and closing control device, including opening and closing device ontology, opening and closing mechanism is provided in the inside of opening and closing device ontology, upper die and lower die are provided in the inside of opening and closing device ontology, PLC control device is provided in the outside of opening and closing device ontology, the pressure sensor is arranged in the pressing surface of upper die and lower die, displacement sensor is provided in the outside of opening and closing device ontology, the outside of PLC control device is provided with heat dissipation component.In the utility model, through the close cooperation of pressure sensor and displacement sensor and PLC control device, the accurate control of mould opening and closing process is realized, the product deformation, damage caused by excessive pressure is avoided, or the product forming is not complete, the quality problems such as not firm combination caused by insufficient pressure are avoided, to significantly improve the overall quality of product, improve the degree of automation.

Description

Technical Field

[0001] This utility model relates to the field of automated molding technology for bio-based backrests, and in particular to an automated mold opening and closing control device. Background Technology

[0002] The manufacturing process of bio-based backrests involves placing materials into a mold and pressing the internal materials together in one go by opening and closing the mold. During the mold pressing process, pressure control is one of the key factors affecting product quality. In the existing mold opening and closing process, workers need to pre-set an approximate pressure value based on factors such as the material, shape and size of the product, and then manually adjust the pressure by observing the reading of the pressure gauge during the mold pressing process.

[0003] This manual pressure control method suffers from significant deviations in pressure values ​​set by different workers due to variations in their experience and judgment. Even the same worker may set inconsistent pressure values ​​at different times, making it difficult to guarantee product quality stability. Furthermore, it is challenging for workers to perceive these changes accurately and promptly and adjust the pressure accordingly, which can easily lead to excessive or insufficient pressure. Excessive pressure can cause product deformation, damage, or even mold damage, while insufficient pressure can result in incomplete product molding, weak bonding, and compromised product performance. Utility Model Content

[0004] To overcome the above deficiencies, this utility model provides an automated mold opening and closing control device, which aims to improve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an automated mold opening and closing control device, comprising an opening and closing device body, an opening and closing mechanism being provided inside the opening and closing device body, an upper mold and a lower mold being provided inside the opening and closing device body, a PLC control device being provided outside the opening and closing device body, pressure sensors being provided on the pressing surfaces of the upper mold and the lower mold, a displacement sensor being provided outside the opening and closing device body, and a heat dissipation component being provided outside the PLC control device;

[0006] As a further description of the above technical solution: the heat dissipation component includes heat dissipation holes, the bottom surface of the PLC control device is provided with a spiral magnetic suction groove, a connecting plate is provided below the PLC control device, a spiral magnetic suction strip is fixedly connected to one end of the connecting plate near the PLC control device, a vent is provided through the center of the connecting plate, a heat dissipation pipe is fixedly connected to one end of the connecting plate away from the PLC control device, an annular pipe is fixedly connected to one end of the heat dissipation pipe away from the connecting plate, filters are fixedly connected to both ends of the annular pipe, a partition is fixedly connected to the inside of the annular pipe, a drive motor is fixedly connected to the center of the partition, and a fan is fixedly connected to the surface of the output shaft of the drive motor;

[0007] As a further description of the above technical solution: the pressure sensor is fixedly connected to the four corners of the surface of the lower mold near the upper mold, and the pressure sensor is electrically connected to the PLC control device;

[0008] As a further description of the above technical solution: the displacement sensor covers the travel trajectory of the upper mold and the lower mold, and the displacement sensor is electrically connected to the PLC control device;

[0009] As a further description of the above technical solution: the heat dissipation hole is opened on the bottom surface of the PLC control device, and the spiral magnetic strip and the spiral magnetic groove are adapted to each other;

[0010] As a further description of the above technical solution: the vent is connected to the heat dissipation hole, and the heat dissipation pipe is connected to the vent;

[0011] As a further description of the above technical solution: the partition divides the annular pipe into an intake pipe and an exhaust pipe, and the fan is disposed inside the exhaust pipe;

[0012] As a further description of the above technical solution: the end of the partition away from the annular pipe is flush with the vent, and the partition divides the vent into an air inlet and an air outlet.

[0013] This utility model has the following beneficial effects:

[0014] 1. In this utility model, the close cooperation between pressure sensors, displacement sensors, and PLC control devices enables precise control of the mold opening and closing process. During the mold pressing stage, the pressure sensors can detect the pressure on the pressing surfaces of the upper and lower molds in a comprehensive, real-time, and accurate manner. The detected pressure signals are quickly converted into electrical signals and transmitted to the PLC control devices. Based on the preset precise pressure parameters, the PLC control devices perform rapid and accurate feedback adjustment of the opening and closing mechanism, avoiding product deformation and damage due to excessive pressure, or incomplete product forming and weak bonding due to insufficient pressure. This significantly improves the overall quality of the product and enhances the degree of automation.

[0015] 2. In this utility model, the heat dissipation component can quickly dissipate the heat generated by the PLC control device, effectively control the internal temperature of the device, and ensure that the electronic components always work in a suitable temperature environment, thereby ensuring the stable operation of the equipment, greatly extending the service life of the equipment, and reducing production interruptions and maintenance costs caused by equipment failure. Attached Figure Description

[0016] Figure 1 This is a three-dimensional schematic diagram of an automated mold opening and closing control device proposed in this utility model;

[0017] Figure 2 This is a schematic diagram of the heat dissipation holes of an automated mold opening and closing control device proposed in this utility model;

[0018] Figure 3 This is a schematic diagram of the heat dissipation component of an automated mold opening and closing control device proposed in this utility model.

[0019] Legend:

[0020] 1. Opening / closing device body; 2. Opening / closing mechanism; 3. Upper mold; 4. Lower mold; 5. PLC control device; 6. Pressure sensor; 7. Displacement sensor; 8. Heat dissipation assembly; 81. Heat dissipation hole; 82. Magnetic suction groove; 83. Connecting plate; 84. Magnetic suction strip; 85. Vent; 86. Heat dissipation pipe; 87. Ring pipe; 88. Filter screen; 89. Partition plate; 811. Drive motor; 812. Fan. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Reference Figures 1-3 This utility model provides an embodiment of an automated mold opening and closing control device, comprising an opening and closing device body 1, an opening and closing mechanism 2 disposed inside the opening and closing device body 1, an upper mold 3 and a lower mold 4 disposed inside the opening and closing device body 1, a PLC control device 5 disposed outside the opening and closing device body 1, pressure sensors 6 disposed on the pressing surfaces of the upper mold 3 and the lower mold 4, displacement sensors 7 disposed outside the opening and closing device body 1, and a heat dissipation assembly 8 disposed outside the PLC control device 5. The pressure sensors 6 are fixedly connected to the four corners of the lower mold 4 near the upper mold 3, and are electrically connected to the PLC control device 5. The displacement sensors 7 cover the travel trajectory of the upper mold 3 and the lower mold 4, and are connected to the PLC control device 5. The control device 5 is electrically connected, and the displacement sensor 7 covers the entire stroke trajectory of the upper mold 3 and the lower mold 4. It can monitor the displacement changes of the mold in real time and accurately. It converts the displacement signal into an electrical signal and transmits it to the PLC control device 5 in a timely manner. Based on this displacement information, the PLC control device 5 accurately controls the action speed and stroke position of the opening and closing mechanism 2. This enables the upper mold 3 and the lower mold 4 to open and close according to the preset precise stroke, ensuring the accuracy and consistency of mold opening and closing. Stable mold opening and closing operation can be achieved in both high-speed production and low-speed debugging. This effectively reduces production failures and defective products caused by inaccurate mold opening and closing, greatly improves the stability and reliability of production, and reduces production costs.

[0023] Reference Figures 1-3During the operation of the PLC control device 5, a large amount of heat is generated. If it cannot be dissipated in time, the internal temperature of the device will rise, affecting the performance and stability of electronic components, and may even cause component damage and shorten the service life of the equipment. The heat dissipation holes 81 in the heat dissipation assembly 8 are opened on the bottom surface of the PLC control device 5, providing a basic channel for heat dissipation. The connecting plate 83 is mutually attracted and fixed to the bottom of the PLC control device 5 by the spiral magnetic strip 84, so that the vent 85 in the center of the connecting plate 83 is accurately connected to the heat dissipation hole 81. External air can enter the heat dissipation hole 81 through the vent 85, which dissipates heat from the PLC control device 5. The control device 5 performs initial heat dissipation. The heat dissipation pipe 86 is connected to the vent 85, allowing air to flow through the heat dissipation pipe 86 to the annular pipe 87. The annular pipe 87 is divided into an inlet pipe and an exhaust pipe by a partition 89. The drive motor 811, fixed in the center of the partition 89, drives the fan 812 to rotate. The fan 812 creates a negative pressure in the exhaust pipe, causing external air to enter from the inlet pipe at one end of the annular pipe 87. After passing through the filter screen 88 to remove impurities, the air enters the PLC control device 5 through the heat dissipation pipe 86, the vent 85, and the heat dissipation hole 81. This fresh air carries away the heat generated inside the device during its flow and then exits through the exhaust pipe. The exhaust pipes form a complete and efficient airflow circulation cooling system. The cooling component 8 includes cooling holes 81. A spiral magnetic groove 82 is provided on the bottom surface of the PLC control device 5. A connecting plate 83 is provided below the PLC control device 5. A spiral magnetic strip 84 is fixedly connected to one end of the connecting plate 83 near the PLC control device 5. A vent 85 is provided through the center of the connecting plate 83. A cooling pipe 86 is fixedly connected to the end of the connecting plate 83 away from the PLC control device 5. An annular pipe 87 is fixedly connected to the end of the cooling pipe 86 away from the connecting plate 83. Filters 88 are fixedly connected to both ends of the annular pipe 87. The internal fixed connection is a partition 89, the center of which is fixedly connected to a drive motor 811. The output shaft surface of the drive motor 811 is fixedly connected to a fan 812. The heat dissipation hole 81 is opened on the bottom surface of the PLC control device 5. The spiral magnetic strip 84 and the spiral magnetic groove 82 are mutually adapted. The vent 85 is connected to the heat dissipation hole 81. The heat dissipation pipe 86 is connected to the vent 85. The partition 89 divides the annular pipe 87 into an air inlet pipe and an air outlet pipe. The fan 812 is set inside the exhaust pipe. The end of the partition 89 away from the annular pipe 87 is flush with the vent 85. The partition 89 divides the vent 85 into an air inlet and an air outlet.

[0024] Working principle: When the automated mold opening and closing control device is working, the opening and closing mechanism 2 inside the main body 1 drives the upper mold 3 and the lower mold 4 to open and close. During the pressing operation, the upper mold 3 presses down and contacts the lower mold 4. At this time, the pressure sensors 6 located at the four corners of the lower mold 4 near the upper mold 3 will detect the pressure on the pressing surfaces in real time and convert the pressure signal into an electrical signal, which is transmitted to the external PLC control device 5. The PLC control device 5 adjusts the opening and closing mechanism 2 according to the preset pressure parameters to ensure that the pressing pressure meets the requirements. At the same time, the displacement sensor 7 covers the upper mold 3 and the lower mold. The upper mold 3 and lower mold 4 have a travel trajectory, which monitors the displacement of the upper mold 3 and lower mold 4 in real time and converts the displacement signal into an electrical signal and transmits it to the PLC control device 5. The PLC control device 5 accurately controls the action of the opening and closing mechanism 2 based on the displacement information to ensure that the upper mold 3 and lower mold 4 open and close accurately according to the set travel. During the operation of the PLC control device 5, the heat dissipation holes 81 on its bottom surface are used for heat dissipation. When dissipating heat, the loop magnetic groove 82 on the bottom surface of the PLC control device 5 and the loop magnetic strip 84 on the connecting plate 83 attract each other, fixing the connecting plate 83 below the PLC control device 5. At this time, the connecting plate 83... The vent 85 at the center of the PLC control device 5 is connected to the heat dissipation hole 81. External air can enter the heat dissipation hole 81 through the vent 85 to provide initial cooling for the PLC control device 5. At the same time, the heat dissipation pipe 86, which is fixedly connected to the end of the connecting plate 83 away from the PLC control device 5, is connected to the vent 85. Air can circulate through the heat dissipation pipe 86. The end of the heat dissipation pipe 86, which is fixedly connected to the annular pipe 87 at the end away from the connecting plate 83, is internally divided into an inlet pipe and an exhaust pipe by a partition 89. The drive motor 811, which is fixedly connected to the center of the partition 89, starts and drives the fan 812, which is fixedly connected to the surface of its output shaft, to rotate. Because the fan 812 is designed to... Placed inside the exhaust pipe, when the fan 812 rotates, it creates a negative pressure inside the exhaust pipe, causing external air to enter from the air inlet pipe at one end of the annular pipe 87. After being filtered by the filter screen 88, the air enters the PLC control device 5 through the heat dissipation pipe 86, the vent 85, and the heat dissipation hole 81, carrying away heat before being discharged from the exhaust pipe. The end of the partition plate 89 away from the annular pipe 87 is flush with the vent 85, dividing the vent 85 into an air inlet and an exhaust outlet, allowing air to circulate in an orderly manner, achieving efficient heat dissipation, ensuring the stable operation of the PLC control device 5, and thus ensuring the normal operation of the entire automated mold opening and closing control device.

[0025] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automated mold opening and closing control device, comprising an opening and closing device body (1), wherein an opening and closing mechanism (2) is provided inside the opening and closing device body (1), and an upper mold (3) and a lower mold (4) are provided inside the opening and closing device body (1), characterized in that: A PLC control device (5) is provided on the outside of the opening and closing device body (1), a pressure sensor (6) is provided on the pressing surface of the upper mold (3) and the lower mold (4), a displacement sensor (7) is provided on the outside of the opening and closing device body (1), and a heat dissipation component (8) is provided on the outside of the PLC control device (5).

2. The automated mold opening and closing control device according to claim 1, characterized in that: The heat dissipation assembly (8) includes heat dissipation holes (81). A spiral magnetic suction groove (82) is opened on the bottom surface of the PLC control device (5). A connecting plate (83) is provided below the PLC control device (5). A spiral magnetic suction strip (84) is fixedly connected to one end of the connecting plate (83) near the PLC control device (5). A vent (85) is opened through the center of the connecting plate (83). A heat dissipation pipe (86) is fixedly connected to one end of the connecting plate (83) away from the PLC control device (5). An annular pipe (87) is fixedly connected to one end of the heat dissipation pipe (86) away from the connecting plate (83). A filter screen (88) is fixedly connected to both ends of the annular pipe (87). A partition (89) is fixedly connected inside the annular pipe (87). A drive motor (811) is fixedly connected to the center of the partition (89). A fan (812) is fixedly connected to the surface of the output shaft of the drive motor (811).

3. The automatic mold opening and closing control device according to claim 1, characterized in that: The pressure sensor (6) is fixedly connected to the four corners of the surface of the lower mold (4) near the upper mold (3), and the pressure sensor (6) is electrically connected to the PLC control device (5).

4. The automatic mold opening and closing control device of claim 1, wherein: The displacement sensor (7) covers the travel trajectory of the upper mold (3) and the lower mold (4), and the displacement sensor (7) is electrically connected to the PLC control device (5).

5. The automated mold opening and closing control device according to claim 2, characterized in that: The heat dissipation hole (81) is opened on the bottom surface of the PLC control device (5), and the spiral magnetic strip (84) and the spiral magnetic groove (82) are adapted to each other.

6. The automatic mold opening and closing control device according to claim 2, characterized by: The vent (85) is connected to the heat dissipation hole (81), and the heat dissipation pipe (86) is connected to the vent (85).

7. The automatic mold opening and closing control device of claim 2, wherein: The partition (89) divides the annular pipe (87) into an intake pipe and an exhaust pipe, and the fan (812) is located inside the exhaust pipe.

8. The automatic mold opening and closing control device according to claim 2, characterized by: The end of the partition (89) away from the annular pipe (87) is flush with the vent (85), and the partition (89) divides the vent (85) into an air inlet and an air outlet.

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