Raw material catalytic device for rubber support production

Abstract

The utility model relates to the field of rubber catalysis technology, concretely is raw material catalytic apparatus of rubber support production, including frame, the frame inside is provided with waste gas treatment mechanism, frame one side is installed with cut membrane mechanism, the utility model discloses through adding waste gas treatment mechanism, heating top plate carries out heating pressurization treatment to the raw material in mould, promotes the raw material to take place catalytic reaction, at the same time, the frame internal space is sealed, and the fan extracts the gas of frame internal sealed space, and the multilayer net board fixed on the air duct inner wall places activated carbon to carry out adsorption purification, and adds cut membrane mechanism, and hydraulic cylinder no.

Description

Technical Field

[0001] This utility model relates to the field of rubber catalysis technology, specifically to a raw material catalytic device for rubber support production. Background Technology

[0002] With the continuous expansion of infrastructure construction and the iterative upgrading of transportation engineering technology, rubber bearings, as an indispensable vibration damping and load-bearing component in bridge construction and other projects, directly affect structural safety and service life through their production quality and efficiency. Modern engineering demands increasingly higher performance from rubber bearings, such as high strength, high durability, and environmental adaptability. This has driven the development of refined raw material catalysis processes. As the core link in rubber bearing production, the stability and catalytic efficiency of the raw material catalysis device are not only related to the consistency of product quality but have also become a key element for the industry to achieve green and low-carbon transformation and enhance international competitiveness. This has become a technological focus that urgently needs to be addressed in the current industrialization process. Therefore, raw material catalysis devices for rubber bearing production have emerged.

[0003] However, existing catalytic devices for producing raw materials for rubber bearings have the following problems: First, volatile organic waste gases and harmful chemical gases generated during the catalytic process are emitted directly without treatment, which will continue to accumulate in the workshop, causing air quality deterioration. Operators exposed to this environment for a long time face health threats, and the surrounding ecology will also be polluted. Long-term permeation in the workshop will accelerate equipment aging and reduce service life. Second, excess raw materials overflowing after the pressing process cannot be dealt with in a timely manner. Residual raw materials will not only affect the appearance accuracy and dimensional standards of the rubber bearings, increasing the defect rate and reducing production efficiency, but also may be mixed into subsequent production processes if not cleaned up, affecting the stability of product performance.

[0004] To address these issues, we have provided a raw material catalytic device for rubber bearing production. Utility Model Content

[0005] The purpose of this invention is to provide a raw material catalytic device for the production of rubber bearings, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a raw material catalytic device for producing rubber supports, comprising a frame, wherein a waste gas treatment mechanism is provided inside the frame, and a membrane cutting mechanism is installed on one side of the frame.

[0007] Preferably, the exhaust gas treatment mechanism includes a heating plate inserted above the frame, a mold installed on the top surface of the heating plate, and the heating plate is slidably connected to the frame via a track fixedly connected to the frame. Limiting blocks are fixedly connected to both sides of the track to limit the position of the heating plate when it slides, ensuring its accuracy.

[0008] Preferably, a hydraulic cylinder is installed on the top surface of the frame. The hydraulic cylinder drives the heating top plate inside the frame to move vertically to heat and pressurize the raw material in the mold that slides down below to achieve a catalytic effect. A side sealing plate is fixedly connected to one side of the heating top plate. When the heating top plate is pressed down, it seals the internal space of the frame so that the gas generated during the catalytic reaction is contained inside the frame.

[0009] Preferably, a fan is provided on the top surface of the frame. During the catalytic reaction, the fan extracts the gas from the sealed space inside the frame to a duct fixedly connected to one side of the frame. Several layers of mesh plates are fixedly connected to the inner wall of the duct. Several activated carbons can be placed on the top surface of the mesh plates. The purified gas is discharged through an exhaust pipe fixedly connected to the top surface of the duct.

[0010] Preferably, the film cutting mechanism includes a protective carrier plate fixedly connected to one side of the frame, a hydraulic cylinder two is installed on the top surface of the protective carrier plate, the hydraulic cylinder two drives the connecting plate fixedly connected to its bottom surface to move vertically under the limitation of the limiting frame, and a film cutting knife is fixedly connected to the bottom surface of the connecting plate to cut the overflow that is compressed in the mold after the catalytic reaction is completed.

[0011] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model constitutes a waste gas treatment mechanism by adding side sealing plates and fans. The mold is used for catalytic pressing of rubber support raw materials. When the mold slides to the designated position and is located below the heating top plate, the heating top plate heats and pressurizes the raw materials in the mold, causing the raw materials to undergo a catalytic reaction. At the same time, the internal space of the frame is sealed, and the fan extracts the gas from the sealed space inside the frame. Activated carbon is placed on the multi-layer mesh plate fixed on the inner wall of the air duct to intercept and adsorb harmful substances in the waste gas. The gas after being treated by activated carbon adsorption is finally discharged from the exhaust pipe, reducing the pollutant content of the waste gas. It can efficiently adsorb volatile organic compounds and harmful gases generated during the catalytic process, improve the air quality in the workshop, reduce the risk of operators being exposed to toxic substances, reduce equipment maintenance costs, and reduce production interruptions caused by equipment failure. 2. This utility model incorporates a hydraulic cylinder and a cutting blade to form a cutting mechanism. The hydraulic cylinder drives a connecting plate fixed at the bottom to move precisely vertically. The cutting blade on the bottom of the connecting plate moves accordingly. When the mold that has completed the catalytic reaction moves to the designated position, the cutting blade presses down to cut and separate the excess material that overflows from the mold after compression. This ensures that the finished rubber support has a neat appearance, prevents waste residue from affecting subsequent production processes, optimizes the production process and product quality, improves the product qualification rate, and avoids excess material residue interfering with equipment operation, reducing mold wear and equipment failure caused by material adhesion. Attached Figure Description

[0012] Figure 1This is a schematic diagram of the overall structure of this utility model.

[0013] Figure 2 This is an internal view of the overall structure of the waste gas treatment mechanism of this utility model.

[0014] Figure 3 This is a partial internal structural diagram of the waste gas treatment mechanism of this utility model.

[0015] Figure 4 This is a partial structural diagram of the waste gas treatment mechanism of this utility model.

[0016] Figure 5 This is a schematic diagram of the overall structure of the film cutting mechanism of this utility model.

[0017] In the diagram: 1. Frame; 2. Waste gas treatment mechanism; 201. Heating plate; 202. Mold; 203. Track; 204. Limiting block; 205. Hydraulic cylinder; 206. Heating top plate; 207. Side sealing plate; 208. Fan; 209. Air duct; 210. Mesh plate; 211. Activated carbon; 212. Air outlet pipe; 3. Film cutting mechanism; 301. Protective carrier plate; 302. Hydraulic cylinder II; 303. Limiting frame; 304. Connecting plate; 305. Film cutting knife. Detailed Implementation

[0018] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0019] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0020] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-5 One embodiment of this utility model is a raw material catalytic device for producing rubber supports, which includes a frame 1, an exhaust gas treatment mechanism 2 is provided inside the frame 1, and a membrane cutting mechanism 3 is installed on one side of the frame 1.

[0023] Furthermore, the exhaust gas treatment mechanism 2 includes a heating plate 201 inserted above the frame 1. A mold 202 is installed on the top surface of the heating plate 201. The heating plate 201 is slidably connected to the frame 1 via a track 203 fixedly connected to the frame 1. Limiting blocks 204 are fixedly connected on both sides of the track 203 to limit the position of the heating plate 201 when it slides, ensuring its accuracy. The mold 202 is used for catalytic pressing of rubber support raw materials. The heating plate 201 can slide along the track 203 fixed on the frame 1 to achieve position adjustment. The limiting blocks 204 on both sides of the track 203 limit the range of movement of the heating plate 201 during its sliding process, ensuring the accurate positioning of the mold 202 and avoiding deviation.

[0024] Furthermore, a hydraulic cylinder 205 is installed on the top surface of the frame 1. The hydraulic cylinder 205 drives the heating top plate 206 inside the frame 1 to move vertically, heating and pressurizing the raw material in the mold 202 that slides down to it to achieve a catalytic effect. A side sealing plate 207 is fixedly connected to one side of the heating top plate 206. When the heating top plate 206 is pressed down, it seals the internal space of the frame 1, so that the gas generated during the catalytic reaction is contained inside the frame 1. During operation, the hydraulic cylinder 205 plays a driving role. Through vertical extension and retraction, it drives the heating top plate 206 inside the frame 1 to move down. When the mold 202, which has slid to the designated position, is located below the heating top plate 206, the heating top plate 206 heats and pressurizes the raw material in the mold 202, causing the raw material to undergo a catalytic reaction. At the same time, the side sealing plate 207 fixed to one side of the heating top plate 206 is pressed down with the heating top plate 206, sealing the internal space of the frame 1 to ensure that the gas generated during the catalytic reaction does not overflow or diffuse.

[0025] Furthermore, a fan 208 is provided on the top surface of the frame 1. During the catalytic reaction, the fan 208 extracts the gas from the sealed space inside the frame 1 into a duct 209 fixedly connected to one side. Several layers of mesh plates 210 are fixedly connected to the inner wall of the duct 209. Several activated carbons 211 can be placed on the top surface of the mesh plates 210. The purified gas is discharged through an exhaust pipe 212 fixedly connected to the top surface of the duct 209. During the catalytic reaction, the fan 208 extracts the gas from the sealed space inside the frame 1 and makes it quickly enter the duct 209 connected to one side. Activated carbons 211 are placed on the multi-layer mesh plates 210 fixed to the inner wall of the duct 209 to intercept and adsorb harmful substances in the exhaust gas. The gas after being treated by the activated carbons 211 is finally discharged from the exhaust pipe 212, reducing the pollutant content of the exhaust gas.

[0026] Furthermore, the film cutting mechanism 3 includes a protective carrier plate 301 fixedly connected to one side of the frame 1. A hydraulic cylinder 302 is installed on the top surface of the protective carrier plate 301. The hydraulic cylinder 302 drives a connecting plate 304 fixedly connected to its bottom surface to move vertically under the limitation of the limiting frame 303. A film cutting blade 305 is fixedly connected to the bottom surface of the connecting plate 304 to cut the material that overflows from the mold 202 after the catalytic reaction is completed. The hydraulic cylinder 302 drives the connecting plate 304 fixed to its bottom surface to move precisely up and down in the vertical direction under the guidance and limitation of the limiting frame 303. The film cutting blade 305 on the bottom surface of the connecting plate 304 moves accordingly. When the mold 202 that has completed the catalytic reaction moves to the designated position, the film cutting blade 305 presses down to cut and separate the excess material that overflows from the mold 202 after compression, ensuring that the finished rubber support has a neat appearance and preventing waste residue from affecting subsequent production processes.

[0027] Working principle: The mold 202 is used for catalytic pressing of rubber support raw materials. The heating plate 201 can slide along the track 203 fixed on the frame 1 to achieve position adjustment. The limiting blocks 204 on both sides of the track 203 limit the movement range of the heating plate 201 during its sliding process, ensuring accurate positioning of the mold 202 and preventing deviation. During operation, the hydraulic cylinder 205 plays a driving role, driving the heating top plate 206 inside the frame 1 to move down through vertical extension and retraction. When the mold 202 slides to the designated position and is located below the heating top plate 206, the heating top plate 206 heats and pressurizes the raw materials inside the mold 202, promoting a catalytic reaction. At the same time, the side sealing plate 207 fixed on one side of the heating top plate 206 presses down with the heating top plate 206, sealing the internal space of the frame 1 and ensuring that the gas generated during the catalytic reaction does not overflow or diffuse. During the catalytic reaction, the blower 208 extracts the gas from the sealed space inside the frame 1 and quickly introduces it into the air duct 209 connected to one side. Activated carbon 211 is placed on the multi-layer mesh plate 210 fixed to the inner wall of the air duct 209 to intercept and adsorb harmful substances in the exhaust gas. After being adsorbed by the activated carbon 211, the gas is finally discharged from the exhaust pipe 212, reducing the pollutant content of the exhaust gas. The hydraulic cylinder 302 drives the connecting plate 304 fixed at the bottom, which moves up and down precisely in the vertical direction under the guidance and limiting action of the limiting frame 303. The cutting blade 305 on the bottom of the connecting plate 304 moves accordingly. When the mold 202 that has completed the catalytic reaction moves to the designated position, the cutting blade 305 presses down to cut and separate the excess raw material that overflows after compression in the mold 202, ensuring that the finished rubber support has a neat appearance and preventing waste residue from affecting the subsequent production process.

[0028] The above description is merely an embodiment of this utility model, and common knowledge regarding specific structures and characteristics is not described in detail here. It will be apparent to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this utility model is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. Rubber support production raw material catalytic device, comprising frame (1), characterized in that: The frame (1) is equipped with a waste gas treatment mechanism (2), and a membrane cutting mechanism (3) is installed on one side of the frame (1). The exhaust gas treatment mechanism (2) includes a heating plate (201) inserted above the frame (1). A mold (202) is installed on the top surface of the heating plate (201). The heating plate (201) is slidably connected to the frame (1) through a track (203) fixedly connected on the frame (1). Limiting blocks (204) are fixedly connected on both sides of the track (203) to limit the position of the heating plate (201) when it slides, ensuring the accuracy of its position.

2. The raw material catalytic device for rubber support production according to claim 1, characterized in that: A hydraulic cylinder (205) is installed on the top surface of the frame (1). The hydraulic cylinder (205) drives the heating top plate (206) inside the frame (1) to move vertically to heat and pressurize the raw material in the mold (202) that slides down to it to achieve a catalytic effect. A side sealing plate (207) is fixedly connected to one side of the heating top plate (206). When the heating top plate (206) is pressed down, it seals the internal space of the frame (1) so that the gas generated during the catalytic reaction is sealed inside the frame (1).

3. The raw material catalytic device for rubber support production according to claim 2, characterized in that: A fan (208) is provided on the top surface of the frame (1). During the catalytic reaction, the fan (208) extracts the gas in the sealed space inside the frame (1) into the air duct (209) fixedly connected to one side. Several layers of mesh plates (210) are fixedly connected to the inner wall of the air duct (209). Several activated carbons (211) can be placed on the top surface of the mesh plates (210). An air outlet pipe (212) is fixedly connected to the top surface of the air duct (209) and the purified gas is discharged from there.

4. The raw material catalytic device for rubber support production according to claim 1, characterized in that: The film cutting mechanism (3) includes a protective carrier plate (301) fixedly connected to one side of the frame (1). A hydraulic cylinder (302) is installed on the top surface of the protective carrier plate (301). The hydraulic cylinder (302) drives the connecting plate (304) fixedly connected to its bottom surface to move vertically under the limit of the limiting frame (303). A film cutting knife (305) is fixedly connected to the bottom surface of the connecting plate (304) to cut the material that overflows from the mold (202) after the catalytic reaction is completed.

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