Laser welding structure of non-rotating body made of pe material

CN224766094UActive Publication Date: 2026-09-18HARDA INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202521416893.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-08
Publication Date
2026-09-18
Estimated Expiration
2035-07-08

AI Technical Summary

Technical Problem

[0004]然而,随着PE材质的大量使用,很多非旋转体的两个产品连接也采用PE材质,尤其一个产品的内部具有多个不同方向的通道时,其无法通过模具直接成型,就需要应用到激光焊接,而现有的旋转焊接方式无法适用于该类产品

Benefits of technology

本实用新型针对于非旋转体的PE材质产品,其本体内至少具有三个不同方向的通道,可以通过注塑成型本体的大部分,并使其原本两端封闭的通道(即第三通道)其一端口设置成开口以便脱模,再使用堵头通过激光焊接工艺将其与开口周面焊接在一起,使得开口封闭;其中,堵头的定位柱方便堵头与开口的定位配合,并在焊接的过程中避免堵头在开口的径向上发生移动,确保焊接质量;同时,在焊接过程中,可以本体与激光头其一沿着预设的焊接线方向做水平移动以完成激光焊接。

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Abstract

The utility model discloses a non -rotating body's PE material product laser welding structure can realize non -rotating body's laser welding. Non -rotating body's PE material product laser welding structure, including the body and the plug, the body is through injection molding, and it is provided with parallel first channel, second channel and third channel in, first channel, second channel's homeward end portion is communicated with third channel's side respectively, and one end of third channel is provided with opening, the surface of plug is provided with the locating column, and the locating column inserts opening, and the periphery of opening and plug are formed with a circle of laser welding line that connects first and last through laser welding between, and the material of body and plug in laser welding line position is fused connection.
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Description

Technical Field

[0001] This utility model belongs to the field of bathroom equipment parts processing technology, and specifically refers to a laser welding structure for a non-rotating PE material product. Background Technology

[0002] PE material is widely used in the sanitary ware industry, especially PE pipes.

[0003] Typically, PE pipes are connected to a fitting at one or both ends to allow for wider application. Laser welding is frequently used to connect the fittings to the fittings. (Reference) Figure 1 As shown, the current welding method involves fixing the laser head 10 while the workpiece 20 rotates continuously to achieve full-circle welding.

[0004] However, with the widespread use of PE material, many non-rotating products are also connected using PE material. In particular, when a product has multiple channels in different directions inside, it cannot be directly formed by mold, so laser welding is required. The existing rotary welding method is not suitable for this type of product. Utility Model Content

[0005] The main purpose of this utility model is to provide a laser welding structure for non-rotating PE material products, which solves the problems existing in the prior art and enables laser welding of non-rotating bodies.

[0006] To achieve the above objectives, the solution of this utility model is: A laser-welded structure for a non-rotating PE material product includes a body and a plug. The body is injection molded and has parallel first, second, and third channels. The unidirectional ends of the first and second channels are respectively connected to the third channel laterally, and one end of the third channel has an opening. The surface of the plug has a positioning post, which is inserted into the opening. A laser welding line is formed around the opening and connected to the plug, and the body and the plug are fused together at the laser welding line position.

[0007] Both the body and the plug are made of PE material.

[0008] The first channel is parallel to the second channel and perpendicular to the third channel.

[0009] The outer diameter of the positioning post is equal to the inner diameter of the third channel.

[0010] The circumferential surface of the pipe formed by the first channel is provided with at least one annular groove, which is used to assemble a sealing ring.

[0011] The periphery of the opening is chamfered.

[0012] The first channel connects to both ends of the third channel, and the second channel connects to the end of the third channel.

[0013] After adopting the above technical solution, the present invention has the following technical effects: This invention relates to a non-rotating PE material product, which has at least three channels in different directions within its body. A large portion of the body can be injection molded, and one end of the originally closed channel (i.e., the third channel) can be opened for demolding. A plug is then used to weld the plug to the periphery of the opening using laser welding, thus sealing the opening. The plug's positioning post facilitates the positioning and engagement of the plug with the opening and prevents the plug from moving radially within the opening during welding, ensuring welding quality. Simultaneously, during welding, either the body or the laser head can move horizontally along a preset welding line to complete the laser welding. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of existing technology.

[0015] Figure 2 This is a perspective view of a specific embodiment of the present utility model.

[0016] Figure 3 This is an exploded view of a specific embodiment of the present utility model.

[0017] Figure 4 This is a cross-sectional view of a specific embodiment of the present utility model.

[0018] Figure 5 This is a schematic diagram of the welding process in a specific embodiment of the present invention.

[0019] Explanation of icon numbers: 1-Body; 11-First channel; 111-Annular groove; 12-Second channel; 13-Third channel; 131-Opening; 132-Chamfer; 2-Plug; 21-Positioning post; 10-Laser head; 20-Workpiece; a-Laser welding line. Detailed Implementation

[0020] To further explain the technical solution of this utility model, the following detailed description is provided through specific embodiments.

[0021] refer to Figure 2-5 As shown, this utility model discloses a laser welding structure for a non-rotating PE material product, including a body 1 and a plug 2; The body 1 is formed by injection molding and has a first channel 11, a second channel 12 and a third channel 13 arranged in parallel. The ends of the first channel 11 and the second channel 12 in the same direction are connected to the third channel 13 laterally. One end of the third channel 13 is provided with an opening 131. The surface of the plug 2 is provided with a positioning post 21, which is inserted into the opening 131. A laser welding line a is formed between the opening 131 and the plug 2 through laser welding. The material of the body 1 at the position of the laser welding line a is fused together with the material of the plug 2.

[0022] Through the above solution, this utility model targets non-rotating PE material products, whose body 1 has at least three channels in different directions. A large portion of the body 1 can be injection molded, and one end of the originally closed channel (i.e., the third channel 13) can be opened as an opening 131 for demolding. Then, a plug 2 is used to weld it to the periphery of the opening 131 using laser welding, thus closing the opening 131. The positioning post 21 of the plug 2 facilitates the positioning and engagement of the plug 2 with the opening 131 and prevents the plug 2 from moving radially in the opening 131 during welding, ensuring welding quality. Meanwhile, referring to… Figure 5 As shown, during the welding process, either the body 1 or the laser head 10 can be moved horizontally along the preset welding line direction to complete the laser welding.

[0023] The following are specific embodiments of the present invention.

[0024] Both the main body 1 and the plug 2 mentioned above are made of PE (polyethylene) material.

[0025] The first channel 11 and the second channel 12 are parallel to each other and perpendicular to the third channel 13.

[0026] The outer diameter of the positioning post 21 is equal to the inner diameter of the third channel 13 to achieve a clearance fit between the positioning post 21 and the opening 131. This ensures that the positioning post 21 can be inserted into the opening 131 and prevents the positioning post 21 from shaking in the opening 131, thereby improving the welding quality.

[0027] The circumferential surface of the pipe formed by the first channel 11 is provided with at least one annular groove 111, which is used to assemble a sealing ring to achieve a sealed connection between the body 1 and the water pipe.

[0028] The periphery of the opening 131 is chamfered 132 to form an flared structure, making it easier for the positioning post 21 to be inserted into the opening 131.

[0029] The first channel 11 is connected to both ends of the third channel 13, and the second channel 12 is connected to the end of the third channel 12.

[0030] The above embodiments and figures are not intended to limit the product form and style of this utility model. Any appropriate changes or modifications made by those skilled in the art should be considered as not departing from the patent scope of this utility model.

Claims

1. A laser welding structure for a non-rotating PE material product, characterized in that: Includes the main body and the plug; The body is injection molded and has a first channel, a second channel, and a third channel arranged in parallel. The ends of the first channel and the second channel in the same direction are respectively connected to the third channel laterally, and one end of the third channel is provided with an opening. The surface of the plug is provided with a positioning post, which is inserted into the opening. A laser welding line is formed around the opening and the plug, with the laser welding line connecting the two ends. The body at the laser welding line position is fused to the material of the plug.

2. The laser welding structure for a non-rotating PE material product as described in claim 1, characterized in that: Both the body and the plug are made of PE material.

3. The laser welding structure for a non-rotating PE material product as described in claim 1, characterized in that: The first channel is parallel to the second channel and perpendicular to the third channel.

4. The laser welding structure for a non-rotating PE material product as described in claim 1, characterized in that: The outer diameter of the positioning post is equal to the inner diameter of the third channel.

5. The laser welding structure for a non-rotating PE material product as described in claim 1, characterized in that: The circumferential surface of the pipe formed by the first channel is provided with at least one annular groove, which is used to assemble a sealing ring.

6. The laser welding structure for a non-rotating PE material product as described in claim 1, characterized in that: The periphery of the opening is chamfered.

7. The laser welding structure for a non-rotating PE material product as described in claim 1, characterized in that: The first channel connects to both ends of the third channel, and the second channel connects to the end of the third channel.