An apparatus for hot melt logo processing

Abstract

The utility model discloses a kind of equipment for hot melt logo processing, comprising: processing machine, a group of lifting racks are provided on the processing machine, a group of hot melt lifting mould modules are provided on the lifting racks, and the hot melt lifting mould modules are arranged in the height direction;A group of lifting bases are installed on the hot melt lifting mould module, and upper hot melt module is installed on the lifting base;Material placing seat for placing product to be processed is also provided on the processing machine, the material placing seat is located at the lower end position of lifting base, and lower hot melt module is provided in the material placing seat. Hot melt lifting mould module driven by servo motor replaces traditional air cylinder, cooperates with pressure sensor and PLC linkage, accurately adjusts monitoring pressure, reduces equipment change cost;PLC adds touch screen to simplify operation, temperature controller real-time regulates and controls temperature and pressure, without external calibration, improve accuracy;Manual sliding table and replaceable material placing table adapt to various products, reduce adjustment time;Modular design reduces production maintenance cost, and is suitable for widely.

Description

Technical Field

[0001] This utility model belongs to the field of hot melt processing technology and relates to a device for hot melt logo processing. Background Technology

[0002] Hot melt logo equipment is a device that uses a hot melt process to fix brand logos onto the surface of different materials. Existing hot melt logo equipment suffers from problems such as simple structure and poor adaptability: it uses cylinders to adjust the hot melt pressure, which is inconvenient to operate. When different products require different pressures, the equipment structure needs to be significantly adjusted, resulting in low production flexibility and high costs. At the same time, the equipment cannot monitor and control the pressure and temperature parameters in real time during the hot melt process. When hot melt abnormalities occur, external instruments are needed to calibrate the pressure and temperature, affecting production efficiency and processing accuracy. Utility Model Content

[0003] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0004] A device for hot melt logo processing includes: a processing machine base, on which a set of lifting frames are provided, and on which a set of hot melt lifting modules are arranged along the height direction;

[0005] A set of lifting bases is installed on the hot melt lifting module, and the upper hot melt module is installed on the lifting bases;

[0006] The processing machine table is also equipped with a feeding seat for placing the products to be processed. The feeding seat is located at the lower end of the lifting base, and a lower hot melt module is installed in the feeding seat.

[0007] A power distribution box is installed at the lower end of the processing machine. The power distribution box contains a PLC unit for monitoring and controlling the hot melt lifting module, the upper hot melt module and the lower hot melt module, as well as a touch screen for control interaction.

[0008] As a further embodiment of this utility model: a set of pressure sensors is provided at the lower end of the feeding base, and the pressure sensors are connected to the PLC unit for signal transmission.

[0009] As a further embodiment of this utility model: the lower end of the feeding seat is also provided with a horizontal slide table for adjusting the XY axis and a rotary slide table for rotating the R axis. The horizontal slide table is mounted on the pressure sensor, while the rotary slide table is mounted on the horizontal slide table.

[0010] As a further embodiment of this utility model, a temperature controller is also provided in the distribution box. The temperature controller is connected to the PLC unit, the upper hot melt module and the lower hot melt module to monitor and regulate the temperature parameters during the hot melt process.

[0011] As a further embodiment of this utility model, the feeding base includes: a fixed feeding platform fixedly installed on a rotating slide and a movable feeding platform installed on the fixed feeding platform.

[0012] As a further embodiment of this utility model: a set of protective covers covering the processing area are also provided on the processing machine table. The front end of the protective cover forms a processing opening, and the two sides of the processing opening are provided with induction gratings that are connected to the PLC unit signals.

[0013] The beneficial effects of this utility model are:

[0014] 1. The servo motor-controlled hot melt lifting module replaces the traditional cylinder. In conjunction with the pressure sensor and PLC unit, it can accurately adjust and monitor the hot melt pressure in real time. This solves the problems of inconvenient pressure adjustment and frequent structural modifications required by existing equipment, adapts to the pressure requirements of different products, and reduces equipment change costs.

[0015] 2. The system employs centralized PLC unit control combined with a touchscreen for human-machine interaction, simplifying the operation process. A protective cover and sensor light grid provide safety protection; the equipment automatically stops when foreign objects enter the processing area, ensuring operational safety. Integrated temperature controller and pressure sensor, along with the PLC unit and touchscreen, allow for real-time display and adjustment of temperature and pressure parameters, eliminating the need for external instrument calibration and ensuring a stable and controllable hot-melting process, thus improving processing accuracy.

[0016] 3. The position and angle of the feeding seat can be flexibly adjusted by manually adjustable XY axis horizontal slides and R axis rotary slides; with replaceable movable feeding tables and limit blocks, it can quickly adapt to products of different structures and specifications, reduce equipment adjustment time, and improve production flexibility.

[0017] 4. Through modular structural design (such as replaceable movable feeding platform and universal adjustment mechanism), the equipment modification needs caused by product replacement are reduced, production and maintenance costs are lowered, and it is suitable for diverse production scenarios in various production workshops. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model.

[0019] Figure 2 This is another structural schematic diagram of this utility model. Detailed Implementation

[0020] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. It should be understood that this application is not limited to the exemplary embodiments disclosed herein. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0021] In the description of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0022] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0023] In the embodiments of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0024] This utility model provides a reference. Figures 1-2 In this embodiment of the utility model, a device for hot melt logo processing includes: a processing machine 3, on which a set of lifting frames 6 are provided, and on which a set of hot melt lifting modules 2 are arranged along its height direction;

[0025] A set of lifting bases 5 are installed on the hot melt lifting module 2, and the upper hot melt module 7 is installed on the lifting bases 5;

[0026] The processing machine table 3 is also provided with a feeding seat 8 for placing the product to be processed. The feeding seat 8 is located at the lower end of the lifting base 5, and a lower hot melt module 86 is provided in the feeding seat 8.

[0027] During processing, the product to be hot-melted is placed on the feeding seat 8. Then, the hot-melt lifting module 2 drives the upper hot-melt module 7 to press down, so that the upper hot-melt module 7 contacts the surface of the product to be processed on the feeding seat 8. At the same time, the lower hot-melt module 86 works together to firmly attach the logo to the product surface through the hot-melt process, so as to achieve permanent fixation of the logo.

[0028] A power distribution box 4 is installed at the lower end of the processing machine 3. The power distribution box 4 is equipped with a PLC unit 43 for monitoring and controlling the hot melt lifting module 2, the upper hot melt module 7 and the lower hot melt module 86, and a touch screen 41 for realizing control interaction. During operation, the PLC unit 43 acts as the control center, responsible for monitoring and controlling the operation of the hot melt lifting module 2 and the working status of the upper hot melt module 7 and the lower hot melt module 86. The touch screen 41 serves as a human-machine interface, realizing the input of control commands and the interaction of operating status information between the operator and the equipment.

[0029] The equipment can be set to manual and automatic modes: in manual mode, the operator picks up and places products, presses the start button for hot-melting the logo, removes the product, and completes the logo hot-melting; in automatic mode, it can be connected to the material handling equipment on the production line to automatically pick up and place products. The hot-melting logo equipment sensor detects when the product is in place and automatically hot-melts the logo through program control.

[0030] Furthermore, the hot melt lifting module 2 includes: a lifting guide rail 23 mounted on the lifting frame 6, a lifting screw 22, and a servo motor 21 for driving the lifting screw 22 to work;

[0031] The lifting base 5 is connected to the nut of the lifting screw 22 and is mounted on the lifting guide rail 23 via a slider. During operation, it is driven by the servo motor 21 to achieve precise pressure control.

[0032] Furthermore, a set of pressure sensors 9 is provided at the lower end of the feeding seat 8. The pressure sensors 9 are connected to the PLC unit 43 and can detect the pressure data during the hot melting process in real time and transmit it to the PLC unit 43.

[0033] During operation, the hot melt lifting module 2 drives the upper hot melt module 7 to press down and contact the product. The PLC unit 43 receives the signal from the pressure sensor 9 and monitors and adjusts the pressure according to the preset parameters to ensure that the process requirements are met.

[0034] Furthermore, the lower end of the feeding seat 8 is also equipped with a horizontal slide 85 for XY axis adjustment and a rotary slide 84 for R axis rotation. The horizontal slide 85 is mounted on the pressure sensor 9, while the rotary slide 84 is mounted on the horizontal slide 85. During operation, by manually operating the two sets of slides, the position and angle of the feeding seat 8 can be precisely adjusted according to the specifications of the product to be processed and the logo position requirements, so as to adapt to the processing needs of different products.

[0035] Furthermore, the distribution box 4 is also equipped with a temperature controller 43, which is connected to the PLC unit 43, the upper hot melt module 7 and the lower hot melt module 86 to monitor and regulate the temperature parameters during the hot melt process.

[0036] During operation, in the debugging stage before hot melting, the operator presets the required hot melting temperature through the touch screen 41, and the PLC unit 43 transmits the temperature command to the temperature controller 43; the temperature controller 43 collects the actual temperature of the upper hot melting module 7 and the lower hot melting module 86 in real time, and feeds the data back to the PLC unit 43, and then displays it through the touch screen 41 for easy monitoring by the operator.

[0037] When the actual temperature deviates from the preset value, the temperature controller 43, under the control of the PLC unit 43, adjusts the temperature of the hot melt module (such as heating or heat preservation) to ensure that the temperature is always kept within the process requirements during the hot melt process.

[0038] Furthermore, the feeding base 8 includes: a fixed feeding platform 82 fixedly installed on the rotary slide 84 and a movable feeding platform 81 installed on the fixed feeding platform 82; the movable feeding platform 81 is provided with a plurality of limit blocks 83 for realizing product limit; during use, it can be adapted by replacing the movable feeding platform 81 of the corresponding style according to the product with different structural styles.

[0039] Furthermore, the processing machine 3 is also equipped with a protective cover 1 covering the processing area to prevent external objects from entering the processing area during the processing; the front end of the protective cover 1 forms a processing opening 11, and the two sides of the processing opening 11 are equipped with induction gratings 12 that are connected to the PLC unit 43 for signal transmission; the induction gratings improve the safety of the processing.

[0040] It should also be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0041] The above description of the disclosed embodiments enables those skilled in the art to make or use this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An apparatus for hot melt logo processing, characterized by, include: A processing machine table, on which a set of lifting frames are provided, and on which a set of hot melt lifting modules are arranged along its height direction; A set of lifting bases is installed on the hot melt lifting module, and the upper hot melt module is installed on the lifting bases; The processing machine table is also equipped with a feeding seat for placing the products to be processed. The feeding seat is located at the lower end of the lifting base, and a lower hot melt module is installed in the feeding seat. A power distribution box is installed at the lower end of the processing machine. The power distribution box contains a PLC unit for monitoring and controlling the hot melt lifting module, the upper hot melt module and the lower hot melt module, as well as a touch screen for control interaction.

2. A device for hot melt logo processing according to claim 1, characterized in that, A set of pressure sensors is installed at the lower end of the feeding base, and the pressure sensors are connected to the PLC unit for signal transmission.

3. A device for hot-melt logo processing according to claim 2, characterized in that, The lower end of the feeding seat is also equipped with a horizontal slide table for XY axis adjustment and a rotary slide table for R axis rotation. The horizontal slide table is mounted on the pressure sensor, while the rotary slide table is mounted on the horizontal slide table.

4. A device for hot melt logo processing according to claim 2, characterized in that, The distribution box is also equipped with a temperature controller, which is connected to the PLC unit, the upper hot melt module and the lower hot melt module to monitor and regulate the temperature parameters during the hot melt process.

5. A device for hot melt logo processing according to claim 1, characterized in that, The feeding platform includes: a fixed feeding platform fixedly installed on the rotary slide and a movable feeding platform installed on the fixed feeding platform.

6. A device for hot melt logo processing according to claim 1, characterized in that, The processing machine is also equipped with a protective cover covering the processing area. The front face of the protective cover forms a processing opening, and the two sides of the processing opening are equipped with sensor gratings that are connected to the PLC unit signals.

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