PE pipe welding positioning device

Abstract

The utility model relates to welding positioning technical field discloses a kind of PE pipeline welding positioning device, including base frame, two supports are provided on the base frame, the top of two supports is provided with the receiving frame;The top of the receiving frame is provided with mounting bracket, the rotating mounting of rotating shaft is installed on the mounting bracket, the positioning part of one side of the rotating shaft is provided, the other side of the rotating shaft is provided with the pressure holding part, the base frame is set, and the base frame is as the bearing main body of device, and the receiving frame of top is supported by two supports, and stable operation platform is formed, positioning part can assist pipeline to find position, after finding, through rotating shaft rotating rod, make pressure holding part move down, from the other side, appropriate pressure is applied, and stable constraint is formed to pipeline, effectively avoid the axial or radial deviation of pipeline in welding process, ensure that the two pipeline interfaces of to be welded can be accurately aligned, greatly improve welding quality.

Description

Technical Field

[0001] This utility model relates to the field of welding positioning technology, and in particular to a welding positioning device for PE pipes. Background Technology

[0002] my country's plastic pipe industry has developed rapidly, and its quality is constantly improving. Polyethylene (PE) pipes, in particular, are widely used due to their unique advantages in building water supply, drainage, buried drainage, heating, gas transmission, electrical and telecommunications protection conduits, industrial pipes, and agricultural pipes. They are primarily used in urban water supply, urban gas supply, and farmland irrigation.

[0003] In Chinese Patent Publication No. CN116587627A, this invention provides a PE pipe welding device, including: a base plate, a push-locking mechanism, a clamping mechanism, an adjusting support mechanism, a heating mechanism, and a cutting push mechanism; sliding plates are respectively provided on both sides above the base plate, and push-locking mechanisms are correspondingly provided on both sides inside the base plate, and are connected to the corresponding sliding plates through the push-locking mechanisms; a clamping mechanism is provided at the upper end of each sliding plate to clamp one end of two PE pipes to be welded from both sides; an adjusting support mechanism is also provided inside the sliding plate on one side of the two clamping mechanisms to support the other end of the two PE pipes in an adjustable position; the heating plate of the heating mechanism is disposed between the two sliding plates to heat and melt the two PE pipes to be joined; the cutting push mechanism is disposed on one side of the sliding plate and close to the joint of the two PE pipes to perform a cutting operation on the end faces of the two PE pipes to be joined.

[0004] Although the existing Chinese patent with publication number CN116587627A provides a PE pipe welding device that operates the pipe by setting up a push locking mechanism and a clamping mechanism, there is still a need to further optimize the pipe positioning and fixing effect, and improve the flexibility and automation of the device in practical applications. Utility Model Content

[0005] The purpose of this utility model is to solve the problems existing in the prior art by proposing a PE pipe welding positioning device.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A PE pipe welding positioning device includes a base frame, on which two supports are provided, and each of the two supports is provided with a receiving frame on its top.

[0008] The top of the receiving frame is provided with a mounting frame, and a rotating rod is rotatably mounted on the mounting frame via a rotating shaft. A positioning part is provided on one side of the rotating rod, and a pressing part is provided on the other side of the rotating rod. The positioning part assists in moving the pipe to a suitable position, and the pressing part restricts the pipe.

[0009] Both of the receiving frames have supporting moving components on their inner walls to assist in placing materials onto the receiving frames.

[0010] Preferably, the positioning part includes a connecting rod rotatably disposed on one side of the rotating rod, a positioning wheel rotatably mounted at the bottom end of the connecting rod, and the connecting rod is vertically disposed above the receiving frame, and contacts the surface of the pipe through the positioning wheel.

[0011] Preferably, the pressing part includes a mounting seat disposed on the receiving frame, the mounting seat having a groove, a limiting plate being slidably disposed in the groove, a plurality of springs being mounted on the top of the limiting plate, a horizontal plate being mounted on the top of the plurality of springs, the limiting plate being located above the pipe, the springs being disposed between the horizontal plate and the limiting plate, a support rod being fixedly mounted on the horizontal plate, one side of the support rod being rotatably connected to one end of the rotating rod.

[0012] Preferably, a mounting plate is provided on one side of the mounting bracket, the mounting plate is fixedly connected to the corresponding rotating shaft end of the mounting bracket, a plurality of limiting holes are provided on one side of the mounting plate, an insertion hole is provided on the side of the mounting bracket near the mounting plate, the insertion hole and the plurality of limiting holes are positioned correspondingly, a limiting rod is provided on one side of the mounting plate, the limiting rod is adapted to the limiting holes and the insertion hole.

[0013] Preferably, the plurality of the limiting holes are arranged in a ring array on the mounting plate.

[0014] Preferably, the bottom of the limiting plate is provided with an arc-shaped groove for limiting the pipe.

[0015] Preferably, the supporting moving assembly includes a plurality of connecting frames disposed on the inner wall of the receiving frame and auxiliary rollers rotatably disposed on the connecting frames.

[0016] Preferably, a guide rail is provided on one side of the upper surface of the base frame, and one of the brackets is slidably mounted on the guide rail.

[0017] Preferably, a number of casters are mounted on the lower surface of the base frame.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] This invention utilizes a base frame, which serves as the main support structure of the device. Two supports hold the top support frame, forming a stable operating platform capable of reliably withstanding various forces during pipe placement and welding. The mounting bracket at the top of the support frame is rotatably connected to the rotating rod via a shaft, allowing the positioning part on one side of the rotating rod and the pressing part on the other side to work together. The positioning part assists in locating the pipe, and once aligned, the rotating rod moves the pressing part downward, applying appropriate pressure from the other side to provide stable constraint on the pipe. This effectively prevents axial or radial displacement of the pipe during welding, ensuring precise alignment at the joints of the two pipe sections to be welded and significantly improving welding quality. Attached Figure Description

[0020] Figure 1 This is a front view of a PE pipe welding positioning device proposed in this utility model;

[0021] Figure 2 This is a top view of the receiving frame of a PE pipe welding positioning device proposed in this utility model;

[0022] Figure 3 This is a schematic diagram of the connecting rod and positioning wheel of a PE pipe welding positioning device proposed in this utility model;

[0023] Figure 4 This is a schematic diagram showing the connection between the mounting frame and the mounting plate of a PE pipe welding positioning device proposed in this utility model;

[0024] Figure 5 This is a front view of the mounting frame of a PE pipe welding positioning device proposed in this utility model;

[0025] Figure 6 This is a side view of the mounting base of a PE pipe welding positioning device proposed in this utility model.

[0026] In the diagram: 1. Base frame; 2. Bracket; 3. Receiving frame; 4. Mounting frame; 5. Rotating rod; 6. Connecting rod; 7. Positioning wheel; 8. Mounting seat; 9. Groove; 10. Limiting plate; 11. Spring; 12. Horizontal plate; 13. Support rod; 14. Mounting plate; 15. Limiting hole; 16. Insertion hole; 18. Arc groove; 19. Connecting frame; 20. Auxiliary roller; 21. Guide rail; 22. Moving wheel; 23. Limiting rod. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0028] Reference Figures 1 to 6A PE pipe welding positioning device includes a base frame 1, on which two supports 2 are provided, and a receiving frame 3 is provided on the top of each of the two supports 2;

[0029] The top of the receiving frame 3 is provided with a mounting frame 4. A rotating rod 5 is rotatably mounted on the mounting frame 4 via a rotating shaft. A positioning part is provided on one side of the rotating rod 5, and a pressing part is provided on the other side of the rotating rod 5. The positioning part assists in moving the pipe to a suitable position, and the pressing part restricts the pipe.

[0030] The inner walls of both receiving frames 3 are provided with supporting moving components to assist in placing materials onto the receiving frames 3.

[0031] When in use, this device uses a base frame 1, which serves as the main load-bearing structure. Two supports 2 support the top support frame 3, forming a stable operating platform that can reliably withstand various forces during pipe placement and welding. The mounting bracket 4 on the top of the support frame 3 is rotatably connected to the rotating rod 5 via a rotating shaft. This allows the positioning part on one side of the rotating rod 5 and the pressing part on the other side to work together. The positioning part helps the pipe to be accurately positioned. Once accurately positioned, the rotating shaft rotates the rod 5, causing the pressing part to move downward and applying appropriate pressure from the other side. This provides a stable constraint on the pipe, effectively preventing axial or radial displacement during welding and ensuring precise alignment of the two pipe sections to be welded, thus significantly improving welding quality.

[0032] Furthermore, the positioning part includes a connecting rod 6 rotatably disposed on one side of the rotating rod 5. A positioning wheel 7 is rotatably mounted on the bottom end of the connecting rod 6. The connecting rod 6 is vertically disposed above the receiving frame 3. The positioning wheel 7 contacts the surface of the pipe. During the placement of the pipe, the positioning wheel 7 can not only provide lateral positioning for the pipe to prevent it from moving left or right, but also rotate with slight adjustments to the pipe, reducing frictional damage to the pipe surface and assisting the pipe in moving to the appropriate position.

[0033] Furthermore, the pressing part includes a mounting base 8 disposed on the receiving frame 3. The mounting base 8 has a groove 9, and a limiting plate 10 is slidably disposed in the groove 9. Several springs 11 are installed on the top of the limiting plate 10, and a horizontal plate 12 is installed on the top of the springs 11. The limiting plate 10 is located above the pipe, and the springs 11 are disposed between the horizontal plate 12 and the limiting plate 10. A support rod 13 is fixedly installed on the horizontal plate 12, and one side of the support rod 13 is rotatably connected to one end of the rotating rod 5. Through the limiting plate 10, springs 11 and horizontal plate 12 in the mounting base 8, the limiting plate 10 is pressed tightly against the pipe under the elastic force of the springs 11, realizing the longitudinal pressing and positioning of the pipe. The support rod 13 on the horizontal plate 12 is connected to the rotating rod 5. The rotation of the rotating rod 5 can drive the limiting plate 10 to move up and down, which facilitates the removal and placement of the pipe. Moreover, the elastic characteristics of the springs 11 can adapt to pipes of different diameters, so that the device can effectively press and hold pipes of various specifications, improving the versatility of the device.

[0034] Furthermore, a mounting plate 14 is provided on one side of the mounting frame 4. The mounting plate 14 is fixedly connected to the end of the corresponding rotating shaft of the mounting frame 4. A plurality of limiting holes 15 are provided on one side of the mounting plate 14. An insertion hole 16 is provided on the side of the mounting frame 4 near the mounting plate. The positions of the insertion hole 16 and the plurality of limiting holes 15 correspond to each other. A limiting rod 23 is provided on one side of the mounting plate 14. The limiting rod 23 is adapted to the limiting holes 15 and the insertion hole 16. The mounting plate 14 is fixedly connected to the rotating shaft. The positions of the plurality of limiting holes 15 on one side of the mounting plate 14 correspond to the positions of the insertion holes 16 on the mounting frame 4. The limiting rod 23 can be inserted into different limiting holes 15 and insertion holes 16 to fix the rotation angle of the rotating rod 5. The force exerted on the pipe by the positioning part and the pressing part can be flexibly adjusted according to the pipe diameter to ensure stable pressure during welding and enhance the adjustment flexibility and applicability of the device.

[0035] Furthermore, the plurality of limiting holes 15 are arranged in a ring array on the mounting plate 14, which allows the rotating rod 5 to be fixed at multiple angles, further expanding the adaptability range of the device to pipes of different specifications. Operators can more accurately adjust the positioning and holding angles to ensure that the positioning effect meets the welding requirements.

[0036] Optionally in this embodiment, the bottom of the limiting plate 10 is provided with an arc-shaped groove 18 for limiting the pipe. The arc-shaped groove 18 at the bottom of the limiting plate 10 matches the shape of the pipe, increasing the contact area between the limiting plate 10 and the pipe, improving the limiting effect on the pipe, effectively preventing the pipe from rotating or shifting during welding, ensuring precise connection of the welding joints of the two pipe sections, and guaranteeing welding quality.

[0037] Furthermore, the supporting moving assembly includes several connecting frames 19 disposed on the inner wall of the receiving frame 3 and auxiliary rollers 20 rotatably disposed on the connecting frames 19. The auxiliary rollers 20 on the connecting frames 19 convert the sliding friction between the pipe and the receiving frame 3 into rolling friction, which greatly reduces the resistance when the pipe moves, making it easier to quickly place the pipe at the designated position of the receiving frame 3, and improving the convenience and efficiency of operation.

[0038] Furthermore, a guide rail 21 is provided on one side of the upper surface of the base frame 1, and one of the supports 2 is slidably mounted on the guide rail 21. The guide rail 21 on the base frame 1 allows one of the supports 2 to slide, so that the distance between the two supports 2 can be adjusted according to the pipe length, which can meet the welding positioning requirements of pipes of different lengths, making the device more applicable and enhancing its practicality.

[0039] Furthermore, the lower surface of the base frame 1 is equipped with several movable wheels 22. These wheels 22 allow for flexible adjustment of the device's placement position according to changes in the welding operation location, thereby improving the device's mobility and usability.

[0040] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A PE pipe welding positioning device, characterized in that... The base frame (1) is provided with two supports (2), and the top of each of the two supports (2) is provided with a support frame (3). The top of the receiving frame (3) is provided with a mounting frame (4), and a rotating rod (5) is rotatably mounted on the mounting frame (4) via a rotating shaft. A positioning part is provided on one side of the rotating rod (5), and a pressing part is provided on the other side of the rotating rod (5). The inner walls of both of the receiving frames (3) are provided with supporting moving components to assist in placing materials onto the receiving frames (3).

2. The PE pipe welding positioning device according to claim 1, characterized in that: The positioning part includes a connecting rod (6) rotatably disposed on one side of the rotating rod (5). A positioning wheel (7) is rotatably mounted on the bottom end of the connecting rod (6). The connecting rod (6) is vertically disposed above the receiving frame (3) and contacts the surface of the pipe through the positioning wheel (7).

3. The PE pipe welding positioning device according to claim 1, characterized in that: The pressing part includes a mounting seat (8) set on the receiving frame (3). The mounting seat (8) has a groove (9) in it. A limiting plate (10) is slidably set in the groove (9). A number of springs (11) are installed on the top of the limiting plate (10). A horizontal plate (12) is installed on the top of the springs (11). The limiting plate (10) is located above the pipe. The springs (11) are set between the horizontal plate (12) and the limiting plate (10). A support rod (13) is fixedly installed on the horizontal plate (12). One side of the support rod (13) is rotatably connected to one end of the rotating rod (5).

4. The PE pipe welding positioning device according to claim 1, characterized in that: A mounting plate (14) is provided on one side of the mounting bracket (4). The mounting plate (14) is fixedly connected to the corresponding shaft end of the mounting bracket (4). A plurality of limiting holes (15) are provided on one side of the mounting plate (14). An insertion hole (16) is provided on the side of the mounting bracket (4) near the mounting plate (14). The positions of the insertion hole (16) and the plurality of limiting holes (15) are corresponding. A limiting rod (23) is provided on one side of the mounting plate (14). The limiting rod (23) is adapted to the limiting hole (15) and the insertion hole (16).

5. A PE pipe welding positioning device according to claim 4, characterized in that: Several of the aforementioned limiting holes (15) are arranged in a ring array on the mounting plate (14).

6. A PE pipe welding positioning device according to claim 3, characterized in that: The bottom of the limiting plate (10) is provided with an arc-shaped groove (18) for limiting the pipe.

7. A PE pipe welding positioning device according to claim 1, characterized in that: The supporting moving assembly includes several connecting frames (19) disposed on the inner wall of the receiving frame (3) and auxiliary rollers (20) rotatably disposed on the connecting frames (19).

8. A PE pipe welding positioning device according to claim 1, characterized in that: The base frame (1) has a guide rail (21) on one side of its upper surface, and one of the brackets (2) is slidably mounted on the guide rail (21).

9. A PE pipe welding positioning device according to claim 1, characterized in that: Several casters (22) are mounted on the lower surface of the base frame (1).

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