A production material basket for an ultra-high pressure warm isostatic press
Patent Information
- Application Number
- CN202522189929.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-16
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-10-16
AI Technical Summary
[0005]本实用新型的目的在于提供一种超高压温等静压机的生产料筐,其在实际的使用过程中,能够解决现有技术中料架的导流和泄压结构设计不合理,在超高压温环境下,传热介质和压力介质在料筐内分布不均,影响工件成型质量的问题
[0018] In this invention, when the pressure medium and the heat transfer medium enter from the first guide channel at the bottom of the basket, the medium is evenly distributed in the basket, ensuring that all parts of the workpiece are subjected to uniform pressure and temperature. After the workpiece is processed, the ultra-high pressure isostatic press begins to depressurize, and the high pressure medium in the basket is discharged through the pressure relief channel on the top plate to ensure that the workpiece is depressurized smoothly.
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Figure CN224766158U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of auxiliary equipment for static presses, specifically a production material basket for an ultra-high pressure isostatic press. Background Technology
[0002] Ultra-high pressure isostatic presses are widely used in the molding and processing of materials such as ceramics and metal powders. They achieve densification of the workpiece by applying uniform ultra-high pressure and high temperature to a closed cavity.
[0003] As a core component in ultra-high pressure isostatic presses that carries the workpieces to be processed, the structural design of the production material basket directly affects the forming quality of the workpieces, processing efficiency, and the operational stability of the equipment. For example, the utility model patent with announcement number CN222538360U discloses an isostatic press (hereinafter referred to as the prior art), which includes a cylinder, a cover, a pressurizing mechanism, a material rack, and a drying mechanism. The cylinder has a processing chamber; the cover is movably disposed relative to the cylinder, and the cover can pass through a sealing position and a drying position during its movement; the pressurizing mechanism is connected to the cylinder and is used to pressurize the pressurizing medium in the processing chamber; the material rack is connected to the cover and has multiple spaced placement slots; the drying mechanism is disposed on the outside of the cylinder.
[0004] In existing technologies, placing multiple materials in multiple placement slots can improve processing efficiency; however, the flow guiding and pressure relief structure design of the material rack in existing technologies is unreasonable. Under ultra-high pressure and temperature conditions, the heat transfer medium and pressure medium are unevenly distributed in the material basket, which can easily lead to problems such as local density differences, deformation, or even cracking of the workpiece, affecting the forming quality of the workpiece. Utility Model Content
[0005] The purpose of this utility model is to provide a production material basket for an ultra-high pressure isostatic press. In actual use, it can solve the problem that the existing material rack has an unreasonable design of the flow guiding and pressure relief structure, and the heat transfer medium and pressure medium are unevenly distributed in the material basket under ultra-high pressure and temperature environment, which affects the forming quality of the workpiece.
[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:
[0007] A production basket for an ultra-high pressure isostatic press includes a bottom plate, side plates, and a top plate, wherein the top plate and the bottom plate are connected by the side plates.
[0008] The side plate is provided with several mounting slots from top to bottom. A partition is detachably installed in the mounting slot. A limit mechanism and a baffle assembly are installed on both the partition and the bottom plate. The partition and the bottom plate are detachably connected to the limit mechanism.
[0009] The baffle assembly is symmetrically installed at the front and rear ends of the partition and the bottom plate. The bottom end of the bottom plate and the partition is provided with a first guide groove, and the top plate is provided with a pressure relief groove.
[0010] Preferably, the first guide channel includes a central hole and diversion holes. The central hole is located at the center of the partition and the bottom plate, and there are several diversion holes, which are evenly spaced around the circumference of the central hole.
[0011] Preferably, the pressure relief groove includes a main pressure relief hole and a buffer hole. The main pressure relief hole is located at the center of the top plate, and there are several buffer holes, which are evenly spaced along the circumference of the main pressure relief hole.
[0012] Preferably, a second flow guide groove is provided on the side plate.
[0013] Preferably, the limiting mechanism includes a limiting frame and a connecting member, wherein the limiting frame is detachably connected to the base plate and the partition plate through the connecting member.
[0014] Preferably, the connector is rotatably connected to the open end of the limiting frame, and the base plate and partition plate are provided with threaded holes, and the limiting frame is threadedly connected to the threaded holes through the connector.
[0015] Preferably, the baffle assembly includes a baffle body, a limiting mechanism, and a rotating shaft. The base plate and the partition are rotatably connected to the baffle body via the rotating shaft. The limiting mechanism includes a movable pin and a spring. The movable pin is slidably connected to the baffle body, and the baffle body is connected to the movable pin via the spring. The base plate and the partition are provided with fixing holes for cooperating with the movable pin.
[0016] Preferably, the partition plate is slidably connected to the mounting groove, and a locking element is threaded onto the mounting groove.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] In this invention, when the pressure medium and the heat transfer medium enter from the first guide channel at the bottom of the basket, the medium is evenly distributed in the basket, ensuring that all parts of the workpiece are subjected to uniform pressure and temperature. After the workpiece is processed, the ultra-high pressure isostatic press begins to depressurize, and the high pressure medium in the basket is discharged through the pressure relief channel on the top plate to ensure that the workpiece is depressurized smoothly.
[0019] By making the partitions detachably connected to the mounting slots on the side plates, the number and spacing of the partition layers can be flexibly adjusted to accommodate workpieces of different sizes and quantities, thereby improving space utilization and increasing production efficiency. Attached Figure Description
[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.
[0021] Figure 1 This is a perspective view of the present invention.
[0022] Figure 2 This is a schematic diagram of the structure of this utility model.
[0023] Figure 3 This utility model Figure 2 A magnified view of a portion of point A in the middle.
[0024] The attached diagram lists the components represented by each number as follows:
[0025] 101-Base plate, 102-Side plate, 103-Top plate, 104-Baffle, 105-Limiting mechanism, 106-Baffle assembly, 107-First guide channel, 108-Pressure relief channel, 109-Center hole, 110-Diverter hole, 111-Main pressure relief hole, 112-Buffer hole, 113-Second guide channel, 114-Limiting frame, 115-Connector, 116-Baffle body, 117-Fixing hole, 118-Moving pin, 119-Spring. Detailed Implementation
[0026] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and description are considered to be exemplary in nature and not restrictive.
[0027] In the description of the embodiments of this utility model, it should be understood that the terms "length", "vertical", "horizontal", "top", "bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this utility model.
[0028] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of embodiments of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0029] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.
[0030] In this embodiment of the invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0031] The following disclosure provides many different implementations or examples for different structures of the embodiments of the present invention. To simplify the disclosure of the embodiments of the present invention, specific examples of components and arrangements are described below. Of course, these are merely examples and are not intended to limit the embodiments of the present invention. Furthermore, reference numerals and / or reference letters may be repeated in different examples of the embodiments of the present invention; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various implementations and / or arrangements discussed.
[0032] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.
[0033] See Figures 1-3 This embodiment discloses a material frame for placing workpieces and materials, including a bottom plate 101, a side plate 102 and a top plate 103, wherein the top plate 103 and the bottom plate 101 are connected by the side plate 102.
[0034] The side plate 102 is provided with several mounting slots from top to bottom. A partition 104 is detachably installed in the mounting slot. A limiting mechanism 105 and a baffle assembly 106 are installed on both the partition 104 and the bottom plate 101. The partition 104 and the bottom plate 101 are detachably connected to the limiting mechanism 105.
[0035] The baffle assembly 106 is symmetrically installed at the front and rear ends of the partition 104 and the bottom plate 101. The bottom end of the bottom plate 101 and the partition 104 is provided with a first guide groove 107, and the top plate 103 is provided with a pressure relief groove 108.
[0036] In this embodiment, the upper and lower ends of the side plate 102 are respectively threaded to the top plate 103 and the bottom plate 101 by existing bolts to form the main structure. When the workpiece needs to be processed, the workpiece to be processed is placed on the bottom plate 101 and the partition plate 104. A placement area is formed between the limiting mechanism 105. The workpiece is placed in the placement area. The limiting mechanism 105 is used to limit the workpiece laterally to prevent lateral displacement. After placement, the baffle assembly 106 is rotated inward to block the workpiece longitudinally. When the pressure medium and heat transfer medium enter from the first guide groove 107 at the bottom of the basket, the medium is evenly distributed in the basket to ensure that all parts of the workpiece are subjected to uniform pressure and temperature. After the workpiece is processed, the ultra-high pressure isostatic press begins to depressurize. The high pressure medium in the basket is discharged through the pressure relief groove 108 on the top plate 103 to ensure that the workpiece is depressurized smoothly. After depressurization, the baffle assembly 106 is rotated outward to facilitate the removal of the workpiece from the placement area. By making the partition 104 detachably connected to the mounting groove on the side plate 102, the number and spacing of the partition 104 layers can be flexibly adjusted to accommodate workpieces of different sizes and quantities, thereby improving space utilization and production efficiency.
[0037] In some embodiments, the first guide channel 107 includes a central hole 109 and diversion holes 110. The central hole 109 is located at the center of the partition 104 and the bottom plate 101. There are a plurality of diversion holes 110, which are equally spaced around the circumference of the central hole 109. In this embodiment, the central hole 109 serves as the main inlet for the medium and is located at the geometric center of the partition 104 and the bottom plate 101. This allows the high-pressure medium to be injected quickly into the placement area, avoiding filling delays caused by excessively long paths when the medium flows from the edge to the center. By setting the diversion holes 110, the medium diffusion path can be shortened, increasing the medium filling speed. Furthermore, by setting the diversion holes 110, multi-point liquid and gas inlet can be achieved, diverting part of the medium flow rate and preventing the medium entering the central hole 109 from impacting the workpiece or causing turbulence due to medium disturbance.
[0038] In some embodiments, the pressure relief groove 108 includes a main pressure relief hole 111 and buffer holes 112. The main pressure relief hole 111 is located at the center of the top plate 103, and there are several buffer holes 112, which are evenly spaced along the circumference of the main pressure relief hole 111. In this embodiment, by setting the main pressure relief hole 111, the total pressure relief time can be shortened, and production efficiency can be improved. By setting several buffer holes 112 that are evenly spaced along the circumference of the main pressure relief hole 111, the flow rate of the medium can be controlled by multi-point diversion, the pressure relief rate of the main pressure relief hole 111 can be slowed down, and the pressure fluctuation during the pressure relief process can be balanced. This avoids the medium from converging from all sides to the center of the main pressure relief hole when a single main pressure relief hole 111 is depressurized, forming a vortex zone below the main pressure relief hole 111, which would cause the local impact force generated by the vortex to act on the workpiece and cause damage to the workpiece.
[0039] In some embodiments, a second guide groove 113 is provided on the side plate 102. In this embodiment, when the medium permeates upward from the bottom plate 101 and the partition 104, an axial pressure difference with a higher bottom and lower top is formed in the material basket due to the dynamic resistance of the material. At the same time, the material near the center of the bottom plate 101 and the partition 104 is directly affected by the medium, and the pressure is transmitted faster, while the material near the side plate 102 is more prone to radial pressure difference due to the slower medium permeation. The radial guiding effect of the second guide groove 113 allows the high-pressure medium to be replenished from the side plate 102 towards the center, establishing multiple pressure input channels in the radial direction. This avoids material near the side plate 102 from having uneven medium distribution, which could lead to differences in material forming quality.
[0040] In some embodiments, the limiting mechanism 105 includes a limiting frame 114 and a connecting member 115. The limiting frame 114 is detachably connected to the base plate 101 and the partition plate 104 via the connecting member 115. In this embodiment, the limiting frame 114 is detachably connected to the base plate 101 and the partition plate 104 via the connecting member 115. By adjusting the number and spacing of the limiting frames 114, the distance between adjacent limiting frames 114 can quickly adapt to the lateral limiting requirements of different numbers, sizes, and even irregularly shaped workpieces, significantly improving applicability, reducing production costs, and increasing production efficiency.
[0041] In some embodiments, the connector 115 is rotatably connected to the open end of the limiting frame 114, and the base plate 101 and the partition plate 104 are provided with threaded holes, and the limiting frame 114 is threadedly connected to the threaded holes through the connector 115. In this embodiment, the limiting frame 114 can be quickly and easily installed or removed simply by rotating the connector 115.
[0042] In some embodiments, the baffle assembly 106 includes a baffle body 116, a limiting mechanism 105, and a rotating shaft. The base plate 101 and the partition plate 104 are rotatably connected to the baffle body 116 via the rotating shaft. The limiting mechanism 105 includes a movable pin 118 and a spring 119. The movable pin 118 is slidably connected to the baffle body 116, and the baffle body 116 is connected to the movable pin 118 via the spring 119. The base plate 101 and the partition plate 104 are provided with fixing holes 117 for cooperating with the movable pin 118. In this embodiment, the rotating shaft is fixedly connected to the rotating end of the baffle body 116. The rotating shaft is rotatably connected to the base plate 101 and the partition plate 104 through a conventional bearing mechanism in the prior art. Before placing a workpiece, simply pull the moving pin 118 upward to move it, so that the spring 119 is compressed. After the moving pin 118 moves to the outside of the fixing hole 117, the baffle body 116 can be rotated outward by the rotating shaft, making it easy to pick up and place the workpiece. When high-pressure processing is required, the baffle body 116 is rotated inward, so that the moving pin 118 moves to the position corresponding to the fixing hole 117. Under the action of the spring 119, the moving pin 118 can move into the fixing hole 117, so that the baffle body 116 can once again longitudinally block the workpiece in the limiting area.
[0043] In some embodiments, the partition 104 is slidably connected to the mounting groove, and a locking element is threaded onto the mounting groove. In this embodiment, by making the partition 104 slidably connected to the mounting groove, the number and position of the partitions 104 can be freely adjusted according to the workpiece size, meeting the placement space requirements of different workpieces.
[0044] Although preferred embodiments of the present invention have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of the present invention.
[0045] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. It should be noted that any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A production material basket for an ultra-high pressure isostatic press, characterized in that: It includes a bottom plate (101), a side plate (102) and a top plate (103), wherein the top plate (103) and the bottom plate (101) are connected by the side plate (102); The side plate (102) is provided with several mounting slots from top to bottom. A partition (104) is detachably installed in the mounting slot. A limiting mechanism (105) and a baffle assembly (106) are installed on both the partition (104) and the bottom plate (101). The partition (104) and the bottom plate (101) are detachably connected to the limiting mechanism (105). The baffle assembly (106) is symmetrically installed at the front and rear ends of the partition (104) and the bottom plate (101). The bottom end of the bottom plate (101) and the partition (104) is provided with a first guide groove (107), and the top plate (103) is provided with a pressure relief groove (108).
2. The production material basket of an ultra-high pressure isostatic press according to claim 1, characterized in that: The first guide channel (107) includes a central hole (109) and a diversion hole (110). The central hole (109) is located at the center of the partition plate (104) and the bottom plate (101). There are a plurality of diversion holes (110), and the plurality of diversion holes (110) are arranged at equal intervals around the circumference of the central hole (109).
3. The production material basket of an ultra-high pressure isostatic press according to claim 1, characterized in that: The pressure relief groove (108) includes a main pressure relief hole (111) and a buffer hole (112). The main pressure relief hole (111) is located at the center of the top plate (103). There are several buffer holes (112), and the buffer holes (112) are evenly spaced along the circumference of the main pressure relief hole (111).
4. The production material basket of an ultra-high pressure isostatic press according to claim 1, characterized in that: The side plate (102) is provided with a second guide groove (113).
5. The production material basket of an ultra-high pressure isostatic press according to claim 1, characterized in that: The limiting mechanism (105) includes a limiting frame (114) and a connecting piece (115). The limiting frame (114) is detachably connected to the base plate (101) and the partition plate (104) through the connecting piece (115).
6. The production material basket of an ultra-high pressure isostatic press according to claim 5, characterized in that: The connector (115) is rotatably connected to the open end of the limiting frame (114). The base plate (101) and the partition plate (104) are provided with threaded holes. The limiting frame (114) is threadedly connected to the threaded holes through the connector (115).
7. The production material basket of an ultra-high pressure isostatic press according to claim 1, characterized in that: The baffle assembly (106) includes a baffle body (116), a limiting mechanism (105), and a rotating shaft. The base plate (101) and the partition plate (104) are rotatably connected to the baffle body (116) via the rotating shaft. The limiting mechanism (105) includes a movable pin (118) and a spring (119). The movable pin (118) is slidably connected to the baffle body (116), and the baffle body (116) is connected to the movable pin (118) via the spring (119). The base plate (101) and the partition plate (104) are provided with fixing holes (117) for cooperating with the movable pin (118).
8. The production material basket of an ultra-high pressure isostatic press according to claim 1, characterized in that: The partition (104) is slidably connected to the mounting groove, and a locking element is threaded onto the mounting groove.
Citation Information
Patent Citations
Isostatic press
CN222538360U