A nest maintaining paste temperature control material laminating and compounding device

Abstract

The utility model discloses a kind of nest maintenance paste temperature control material laminated composite devices, including workbench, the workbench lateral wall is provided with symmetrical support frame, the support frame lower end is provided with electromagnetic slide rail, the electromagnetic slide rail is provided with the magnetic block of and its electromagnetic sliding connection, the magnetic block one end is provided with air cylinder, one of the air cylinder lower end is provided with pressing roller, another air cylinder lower end is provided with detachable connection cutting knife, the workbench upper lateral wall is provided with moving assembly, the moving assembly upper end is provided with placing plate, the placing plate upper lateral wall is provided with fixed component, guarantee the compound firmness of temperature control material and base material, to ensure the temperature control stability of finished product nest maintenance paste, avoid the problem of material damage or position deviation in artificial handling process.

Description

Technical Field

[0001] This utility model relates to the field of processing technology of temperature control material layer for ovulation prevention patches, and more specifically, it relates to a lamination and composite device for temperature control material layer of ovulation prevention patches. Background Technology

[0002] In the existing production of ovulation-nurturing patches, the lamination and subsequent cutting of temperature-controlled materials (such as slow-release heating cores) and substrates (breathable non-woven fabrics, adhesive layers) are the core processes, which directly determine the product's temperature control stability and user experience. However, the current traditional lamination and composite equipment has many defects. Specifically, the lamination components of traditional devices are mostly structures with fixed pressure, position and temperature. It is difficult to adjust the parameters of the pressing roller according to the characteristics and size of the temperature-controlled material. Excessive pressure can easily damage the internal slow-release structure, and improper temperature can destroy the heat-sensitive components, leading to temperature control failure. In addition, the pressing roller has poor adhesion to the material, and the material is prone to displacement during lamination, affecting the composite quality.

[0003] Meanwhile, traditional equipment requires manual operation for lamination, cutting, and conveying, which is not only inefficient, cumbersome and time-consuming, but also prone to human error leading to a higher rate of defective products, increasing production costs and making it difficult to meet the multi-specification production needs of nest-raising patches. Utility Model Content

[0004] (a) Technical problems to be solved To address the problems existing in the prior art, this utility model provides a nest-nurturing patch temperature control material lamination composite device to solve the technical problems mentioned in the background art, such as the difficulty in adjusting parameters according to the characteristics of the temperature control material and low efficiency.

[0005] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: A device for laminating and bonding temperature-controlled materials for brood mats includes a workbench with symmetrical support frames on its side walls. An electromagnetic slide rail is mounted on the lower end of each support frame, and a magnetic block is electromagnetically slidably connected to the electromagnetic slide rail. A cylinder is mounted on one end of each magnetic block; a pressing roller is mounted on the lower end of one cylinder, and a detachably connected cutting blade is mounted on the lower end of the other cylinder. A moving assembly is mounted on the side wall of the workbench, and a placement plate is mounted on the upper end of the moving assembly. A fixing assembly is mounted on the side wall of the placement plate.

[0006] The present invention is further configured such that the moving component includes a moving rod, an auxiliary rod, an auxiliary block, and a first motor. The moving rod and the auxiliary rod are distributed parallel to each other on both sides of the worktable. The auxiliary blocks are symmetrically arranged on the moving rod and the auxiliary rod. The moving rod and the auxiliary block are threadedly connected, and the auxiliary rod and the auxiliary block are slidably connected. The first motor is located at one end of the worktable, and one end of the moving rod is connected to the output end of the first motor. The placement plate connects the two auxiliary blocks to ensure accurate material positioning during lamination and cutting, and improve process continuity.

[0007] The present invention is further configured such that the fixing component includes a fixing frame, an electric push rod, and a fixing plate. The fixing frame is symmetrically arranged on the upper end of the placement plate, the electric push rod is on the upper side of the fixing frame, and the fixing plate is on the lower end of the electric push rod, which can flexibly adjust the clamping force and avoid the problem of improper force when manually fixing.

[0008] The present invention is further configured such that a support plate is provided at one end of the workbench, a robotic arm is provided at the upper end of the support plate, and a robotic claw is provided at one end of the robotic arm, which can automatically grasp and place the composite material or finished product to be transported, replacing manual handling.

[0009] The present invention is further configured such that a heating tube and a temperature sensor are provided inside the pressing roller, the heating tube is spirally distributed along the axis of the pressing roller, and the temperature sensor is embedded in the side wall of the pressing roller, which can adapt to the lamination requirements of different heat-sensitive temperature-controlled materials and avoid damage to the materials due to improper temperature.

[0010] The present invention is further configured such that the outer side of the pressing roller is wrapped with an elastic silicone layer, and the surface of the elastic silicone layer is provided with fine anti-slip texture, so that the pressing roller and the material are more closely bonded and the lamination firmness is improved.

[0011] The present invention is further provided that each of the four corners of the bottom wall of the workbench is provided with a support foot, and the lower end of the support foot is provided with an anti-slip base. The anti-slip base is made of nitrile rubber, which provides stable support for the device, reduces vibration during operation, and avoids vibration from affecting the lamination and cutting accuracy.

[0012] (III) Beneficial Effects Compared with the prior art, this utility model provides a lamination and composite device for temperature control material in ovulation prevention patches, which has the following beneficial effects: 1. The sliding connection between the electromagnetic slide rail and the magnetic block can drive the cylinder and the lower pressing roller to move smoothly along the support frame. The pressing position can be adjusted according to the size of the nest-nurturing patch and the lamination requirements to ensure that the pressing roller can fully cover the material composite area. The cylinder can flexibly adjust the downward pressure of the pressing roller, avoiding the problem of damage to the internal slow-release structure of the temperature control material due to improper pressure in the traditional fixed pressure structure. It is especially suitable for the lamination requirements of heat-sensitive temperature control materials, so that the pressing roller and the material can maintain a good fit, reduce the material displacement during lamination, ensure the bonding strength between the temperature control material and the substrate, and thus ensure the temperature control stability of the finished nest-nurturing patch.

[0013] 2. In the moving assembly, parallel moving rods and auxiliary rods jointly support the placement plate through auxiliary blocks. The first motor drives the moving rods to rotate, and through threaded connections, it drives the auxiliary blocks and placement plate to move smoothly. This allows for precise control of the placement plate reaching the lamination or cutting station, reducing deviations caused by manual conveying. The fixing assembly uses symmetrically arranged fixing frames and electric push rod-driven fixing plates to achieve stable clamping of the material. This prevents the material from shifting during conveying or lamination due to excessive clamping, while also avoiding damage to the temperature-controlled material due to excessive clamping, thus ensuring the accuracy of subsequent processes.

[0014] 3. The robotic arm can drive the robotic gripper to automatically grab the temperature-controlled material and substrate to be laminated and accurately place them on the placement plate, replacing the traditional manual feeding and avoiding the problems of material damage or position displacement during manual handling. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of the nest-raising patch temperature control material lamination composite device in this utility model. Figure 1 ; Figure 2 This is a schematic diagram of the overall structure of the nest-raising patch temperature control material lamination composite device in this utility model. Figure 2 ; Figure 3 This is a schematic diagram of the overall structure of the nest-raising patch temperature control material lamination composite device in this utility model. Figure 3 ; Figure 4 This is a schematic diagram of the internal cross-section of the workbench of the nest-raising and temperature-controlled material lamination and composite device in this utility model. Figure 1 ; Figure 5 This is a schematic diagram of the internal cross-section of the workbench of the nest-raising and temperature-controlled material lamination and composite device in this utility model. Figure 2 .

[0016] In the diagram: 1. Workbench; 2. Support frame; 3. Electromagnetic slide rail; 4. Magnetic block; 5. Cylinder; 6. Pressing roller; 7. Cutting knife; 8. Placement plate; 9. Moving rod; 10. Auxiliary rod; 11. Auxiliary block; 12. First motor; 13. Fixed frame; 14. Electric push rod; 15. Fixed plate; 16. Support plate; 17. Robotic arm; 18. Robotic claw; 19. Support foot; 20. Anti-slip base. Detailed Implementation

[0017] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0018] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0019] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0020] Please see Figure 1-5 A nest-raising patch temperature control material lamination and composite device includes a workbench 1, a symmetrical support frame 2 is provided on the side wall of the workbench 1, an electromagnetic slide rail 3 is provided at the lower end of the support frame 2, a magnetic block 4 is provided on the electromagnetic slide rail 3 and electromagnetically slidably connected thereto, a cylinder 5 is provided at one end of the magnetic block 4, a pressing roller 6 is provided at the lower end of one cylinder 5, and a cutting blade 7 is provided at the lower end of the other cylinder 5, a moving component is provided on the upper side wall of the workbench 1, a placement plate 8 is provided at the upper end of the moving component, and a fixing component is provided on the upper side wall of the placement plate 8.

[0021] The moving assembly includes a moving rod 9, an auxiliary rod 10, an auxiliary block 11, and a first motor 12. The moving rod 9 and the auxiliary rod 10 are distributed parallel to each other on both sides of the worktable 1. The auxiliary block 11 is symmetrically arranged on the moving rod 9 and the auxiliary rod 10. The moving rod 9 and the auxiliary block 11 are threadedly connected, and the auxiliary rod 10 and the auxiliary block 11 are slidably connected. The first motor 12 is located at one end of the worktable 1, and one end of the moving rod 9 is connected to the output end of the first motor 12. The placement plate 8 connects two of the auxiliary blocks 11.

[0022] The fixing assembly includes a fixing frame 13, an electric push rod 14, and a fixing plate 15. The fixing frame 13 is symmetrically arranged on the upper end of the placement plate 8, the electric push rod 14 is on the upper side of the fixing frame 13, and the fixing plate 15 is on the lower end of the electric push rod 14.

[0023] The workbench 1 is provided with a support plate 16 at one end, and a robotic arm 17 is provided at the upper end of the support plate 16. A robotic claw 18 is provided at one end of the robotic arm 17.

[0024] In this embodiment, the material loading operation is performed first. The robotic arm 17 on the support plate 16 at one end of the workbench 1 is activated, driving the robotic claw 18 at one end to move to the storage area of ​​the temperature control material and substrate to be laminated. After the robotic claw 18 accurately grasps the temperature control material and substrate, the two materials are smoothly transferred to the placement plate 8 on the workbench 1 under the flexible adjustment of the robotic arm 17. Then, they are slowly lowered to ensure that the temperature control material and substrate are completely aligned and neatly placed in the designated area of ​​the placement plate 8, avoiding material misalignment and eliminating the need for manual secondary adjustment. After the materials are placed, the fixing component is activated to clamp and fix the materials. The electric push rod 14 begins to extend downward, pushing the lower fixing plate 15 to move down synchronously until the fixing plate 15 is tightly attached to the material surface. The electric push rod 14 can flexibly control the pushing force, ensuring that the materials are firmly clamped and will not shift during subsequent movement and lamination, while also avoiding damage to the internal structure of the temperature control material due to excessive clamping force, thus ensuring the integrity of the materials.

[0025] More specifically, after fixing, the first motors 12 on both sides of the worktable 1 start, driving the moving rod 9 to rotate. The auxiliary block 11, which is threadedly connected to the moving rod 9, slides smoothly along the moving rod 9 and the auxiliary rod 10 due to the sliding restriction of the auxiliary rod 10, thereby driving the placement plate 8 connected to the upper end to move synchronously. Since the moving rod 9 and the auxiliary rod 10 provide parallel support, the placement plate 8 will not shake during the movement, and can accurately deliver the material to the area directly below the pressing roller 6, ensuring accurate lamination position. When the material reaches the area below the pressing roller 6, the cylinder 5 above the pressing roller 6 extends downward. The pressing roller 6 moves down to contact the material surface. Then, the pressing roller 6 presses and laminates the temperature control material and the substrate. After lamination, the moving component starts again, moving the placement plate 8 and the laminated material towards the cutting blade 7 until the material reaches directly below the cutting blade 7. At this time, the cylinder 5 above the cutting blade 7 extends downward, moving the detachably connected cutting blade 7 down to cut the laminated material into finished nest-raising patches that meet the specifications. If the cutting size needs to be changed, the old cutting blade 7 can be directly disassembled and replaced with a new blade without disassembling the equipment.

[0026] Please see Figures 1-5As one embodiment of the heating tube: the pressing roller 6 is provided with a heating tube and a temperature sensor inside, the heating tube is spirally distributed along the axial direction of the pressing roller 6, and the temperature sensor is embedded in the side wall of the pressing roller 6.

[0027] Specifically, the heating tubes spirally distributed inside the pressure roller 6 are activated, and the temperature is adjusted according to the characteristics of the temperature-controlled material. The temperature sensor embedded in the side wall monitors the roller temperature in real time to ensure that the temperature is stable within the appropriate range and to avoid damage to the material due to improper temperature.

[0028] Please see Figures 1-5 As one embodiment of the elastic silicone layer: the outer side of the pressing roller 6 is wrapped with an elastic silicone layer, and the surface of the elastic silicone layer is provided with fine anti-slip texture.

[0029] Specifically, the elastic silicone layer on the outside of the press roller 6 can closely adhere to the material surface, fully covering even minor undulations in the material, thus improving the lamination firmness. The fine anti-slip texture on the surface enhances the friction between the press roller 6 and the material, preventing the material from sliding or shifting during lamination.

[0030] Please see Figures 1-5 As one embodiment of the support feet 19: support feet 19 are provided at the four corners of the bottom wall of the workbench 1, and anti-slip bases 20 are provided at the lower ends of the support feet 19. The anti-slip bases 20 are made of nitrile rubber.

[0031] Specifically, the support feet 19 at the four corners of the bottom wall of the workbench 1 provide stable support for the entire equipment, and the anti-slip base 20 made of nitrile rubber at the bottom enhances the friction between the device and the ground, preventing the equipment from shifting or shaking during operation.

[0032] In summary, when using the overall equipment: The first step is the precise material feeding process. The support feet 19 at the four corners of the bottom wall of the workbench 1 provide stable support for the entire device, and the anti-slip base 20 made of nitrile rubber at the bottom fits tightly to the ground to prevent the equipment from shifting or shaking during subsequent operations, thus laying the foundation for the accuracy of the entire process.

[0033] The robotic arm 17 on the support plate 16 at one end of the workbench 1 is activated, driving the robotic claw 18 at the end to move to the storage area of ​​the temperature-controlled material and substrate to be laminated. The robotic claw 18 accurately picks up the corresponding materials through a preset program. Compared with the positional offset and angle skew that are easy to occur when placing them manually, the robotic arm 17 can use its flexible multi-directional adjustment function to smoothly transfer the temperature-controlled material and substrate to the placement plate 8 on the workbench 1. Then, it slowly lowers the materials to ensure that the edges of the two materials are completely aligned and the surfaces are flat and adhered, and are accurately placed in the designated area of ​​the placement plate 8. No manual secondary adjustment is required, which avoids the impact of material misalignment on the subsequent lamination quality from the source.

[0034] After the materials are placed, the fixing components on the upper side wall of the placement plate 8 are activated. On the symmetrically arranged fixing brackets 13, the electric push rods 14 extend downwards simultaneously, pushing the lower fixing plate 15 slowly closer to the material surface. The electric push rods 14 can flexibly control the pushing force according to the material thickness and hardness. When the fixing plate 15 is in close contact with the material surface, it ensures that the material is firmly clamped and will not shift or wrinkle during subsequent movement and lamination. It also avoids damage to the internal heat-sensitive structure or slow-release components of the temperature-controlled material due to excessive clamping force, ensuring that the material maintains its original performance in the clamped state, thus preparing for the lamination process.

[0035] After clamping is completed, the first motors 12 on both sides of the worktable 1 start, driving the parallel moving rods 9 to rotate. The auxiliary block 11, which is threadedly connected to the moving rod 9, cannot rotate synchronously with the moving rod 9 due to the sliding restriction of the auxiliary rod 10 on the other side. It can only slide smoothly along the length direction of the moving rod 9 and the auxiliary rod 10. The placement plate 8 connected to the upper end of the auxiliary block 11 moves synchronously. Due to the parallel support structure of the moving rod 9 and the auxiliary rod 10, the placement plate 8 will not shake or shift during the movement, and can accurately deliver the clamped material to the bottom of the pressing roller 6, ensuring that the lamination position corresponds completely with the material composite area.

[0036] Once the material reaches below the pressing roller 6, the temperature-controlled lamination operation begins. The cylinder 5 above the pressing roller 6 extends downward, causing the pressing roller 6 to slowly move down until it contacts the material surface. At this time, the heating tubes spirally distributed along the axis inside the pressing roller 6 are activated, adjusting the roller temperature according to the thermosensitive characteristics of the temperature-controlled material. The temperature sensor embedded in the side wall of the pressing roller 6 monitors the roller temperature in real time to ensure that the temperature is stable within the appropriate range, avoiding excessively high temperatures that could damage the composition of the temperature-controlled material, or excessively low temperatures that could result in weak lamination.

[0037] Meanwhile, the elastic silicone layer wrapped around the outside of the pressing roller 6 can closely adhere to the material surface, achieving full coverage even if the material has slight undulations. The fine anti-slip texture on the surface of the silicone layer greatly enhances the friction between the pressing roller 6 and the material, preventing the material from sliding during the lamination process. If the material composite area is large, the electromagnetic slide rail 3 can drive the magnetic block 4 and the pressing roller 6 to move slowly, ensuring that the pressing roller 6 fully covers the material composite area, allowing the temperature control material and the substrate to adhere tightly and form a stable composite structure. After lamination is completed, the moving component is activated again, moving the placement plate 8 and the composite material towards the cutting blade 7 until the material reaches directly below the cutting blade 7. At this time, the cylinder 5 above the cutting blade 7 extends downward, moving the detachably connected cutting blade 7 downward. With the help of the electromagnetic slide rail 3, the composite material can be moved and fully cut. If the cutting size needs to be changed according to the specifications of the nest-nurturing patch, the old cutting blade 7 can be directly disassembled and replaced with a new blade that is suitable. There is no need to disassemble the equipment, making the operation convenient. During the cutting process, the fixing component still holds the material in a clamping state to prevent the material from shifting due to the cutting force, ensuring that the cutting edge is neat and the size is accurate. After cutting, the electric push rod 14 of the fixing component retracts upward, and the fixing plate 15 releases the finished product, which can then be transferred to the designated collection area. The whole process is highly automated, which reduces errors caused by manual intervention and improves production efficiency and product quality stability.

[0038] In all the solutions mentioned above, the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although the embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents. In all the solutions mentioned above, the operation of electrical components is controlled by a controller. Since the devices matched with the controllers are common devices, their control principles and circuit connections are existing, well-known, and mature technologies. Therefore, their electrical connection relationships and specific circuit structures will not be elaborated here.

Claims

1. A kind of nest caring paste temperature control material laminated composite device, including workbench (1), it is characterized by: The workbench (1) has a symmetrical support frame (2) on its side wall. The lower end of the support frame (2) is provided with an electromagnetic slide rail (3). The electromagnetic slide rail (3) is provided with a magnetic block (4) that is electromagnetically slidably connected to it. One end of the magnetic block (4) is provided with a cylinder (5). One cylinder (5) is provided with a pressing roller (6) at its lower end. The other cylinder (5) is provided with a detachably connected cutting blade (7) at its lower end. The upper side wall of the workbench (1) is provided with a moving component. The upper end of the moving component is provided with a placement plate (8). The upper side wall of the placement plate (8) is provided with a fixing component.

2. The nest-nurturing patch temperature control material lamination composite device according to claim 1, characterized in that: The moving component includes a moving rod (9), an auxiliary rod (10), an auxiliary block (11), and a first motor (12). The moving rod (9) and the auxiliary rod (10) are distributed parallel to each other on both sides of the workbench (1). The auxiliary block (11) is symmetrically arranged on the moving rod (9) and the auxiliary rod (10). The moving rod (9) and the auxiliary block (11) are threaded together. The auxiliary rod (10) and the auxiliary block (11) are slidably connected. The first motor (12) is located at one end of the workbench (1). One end of the moving rod (9) is connected to the output end of the first motor (12). The placement plate (8) connects two of the auxiliary blocks (11).

3. The nest-nurturing patch temperature control material lamination composite device according to claim 1, characterized in that: The fixing assembly includes a fixing frame (13), an electric push rod (14), and a fixing plate (15). The fixing frame (13) is symmetrically arranged on the upper end of the placement plate (8), the electric push rod (14) is on the upper side of the fixing frame (13), and the fixing plate (15) is on the lower end of the electric push rod (14).

4. The nest-nurturing patch temperature control material lamination composite device according to claim 2, characterized in that: The workbench (1) has a support plate (16) at one end, a robotic arm (17) at the upper end of the support plate (16), and a robotic claw (18) at one end of the robotic arm (17).

5. The nest-nurturing patch temperature control material lamination composite device according to claim 1, characterized in that: The pressing roller (6) is equipped with a heating tube and a temperature sensor. The heating tube is spirally distributed along the axis of the pressing roller (6), and the temperature sensor is embedded in the side wall of the pressing roller (6).

6. The nest-raising patch temperature control material lamination composite device according to claim 5, characterized in that: The outer side of the pressing roller (6) is wrapped with an elastic silicone layer, and the surface of the elastic silicone layer is provided with fine anti-slip texture.

7. The nest-nurturing patch temperature control material lamination composite device according to claim 1, characterized in that: The workbench (1) is provided with support feet (19) at the four corners of the bottom wall. The lower end of the support feet (19) is provided with an anti-slip base (20), which is made of nitrile rubber.

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