Thermal management system and vehicle

CN224766428UActive Publication Date: 2026-09-18ZHEJIANG LEAPMOTOR TECH CO LTD
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Patent Information

Application Number
CN202522176708.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-14
Publication Date
2026-09-18
Estimated Expiration
2035-10-14

AI Technical Summary

Technical Problem

本申请的申请人在长期的研发过程中,发现存在管路众多以及结构复杂增加热管理系统的控制难度以及余热回收利用困难的问题

Benefits of technology

[0014] The beneficial effects of this application are as follows: Unlike the prior art, the multiple valve ports of the multi-way valve in this application are respectively connected to the corresponding ends of the passenger compartment module, motor module, heat dissipation module, battery module, and battery cooler. Compared with the prior art which uses multiple five-way valves to connect to the above modules, on the one hand, it not only reduces the number of valve ports, the number of valves themselves, and the number of components in the thermal management system, but also integrates the switching function of multiple working modes; on the other hand, the multi-way valve highly couples the heat of the battery module, motor module, and passenger compartment module, so that the waste heat of the battery module and motor module can heat the passenger compartment module, realize heat reuse, improve energy efficiency, reduce energy consumption, and improve the energy efficiency of the thermal management system.

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Abstract

The application discloses a heat management system and a vehicle, and relates to the technical field of heat management systems. The heat management system comprises a multi-way valve, a passenger cabin module, a motor module, a heat dissipation module, a battery module and a battery cooler. The multi-way valve comprises a valve body and a valve core, and a plurality of valve ports are arranged along the circumference of the valve core on the valve body. The passenger cabin module is in communication with a first valve port at one end and a second valve port at the other end. The motor module is in communication with a third valve port at one end and a fourth valve port at the other end. The heat dissipation module is in communication with the fourth valve port at one end and a fifth valve port at the other end. The battery module is in communication with a sixth valve port at one end and a seventh valve port at the other end. The battery cooler is in communication with an eighth valve port at one end and a ninth valve port at the other end. The seventh valve port and the eighth valve port are the same valve port, or the seventh valve port and the eighth valve port are different valve ports. In the foregoing manner, the heat management system can improve the integration and energy saving performance.
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Description

Technical Field

[0001] This application relates to the field of thermal management system technology, and in particular to a thermal management system and a vehicle. Background Technology

[0002] With increasing global emphasis on environmental protection and energy efficiency, electric vehicles (EVs) have become a crucial direction for the automotive industry. Compared to traditional gasoline-powered vehicles, EVs offer significant advantages such as zero emissions and low noise, but their operating principles also present unique challenges. An efficient thermal management system is essential for EVs. It not only needs to effectively dissipate heat from core components like the battery to maintain the battery within its optimal temperature range, extending its lifespan and ensuring safety, but also needs to properly cool the motor and meet the comfort requirements of the passenger compartment. During its long-term research and development process, the applicant of this application discovered that the numerous and complex pipelines increase the difficulty of controlling the thermal management system and hinder waste heat recovery and utilization. Utility Model Content

[0003] The main technical problem addressed by this application is to provide a thermal management system and vehicle that can improve the integration and energy efficiency of the thermal management system.

[0004] To solve the above-mentioned technical problems, one technical solution adopted in this application is: to provide a thermal management system, including: a multi-way valve, the multi-way valve including a valve body and a valve core, the valve body having a plurality of valve ports arranged circumferentially along the valve core; a passenger compartment module, one end connected to a first valve port and the other end connected to a second valve port; a motor module, one end connected to a third valve port and the other end connected to a fourth valve port; a heat dissipation module, one end connected to the fourth valve port and the other end connected to a fifth valve port; a battery module, one end connected to a sixth valve port and the other end connected to a seventh valve port; and a battery cooler, one end connected to an eighth valve port and the other end connected to a ninth valve port, wherein the seventh valve port and the eighth valve port are the same valve port, or the seventh valve port and the eighth valve port are different valve ports.

[0005] The multi-way valve is an eight-way valve, wherein the seventh valve port and the eighth valve port are the same valve port.

[0006] The multi-way valve is a nine-way valve, wherein the seventh valve port and the eighth valve port are different valve ports.

[0007] The crew cabin module includes a first heat exchanger, a heater core, and a heating water pump connected in sequence, wherein the first heat exchanger is connected to the first valve port, and the heating water pump is connected to the second valve port.

[0008] The crew cabin module also includes a water heater, the inlet of which is connected to the first heat exchanger and the outlet of which is connected to the warm air core.

[0009] The crew cabin module includes a gas-liquid separator and a compressor. The first heat exchanger, the battery cooler, the gas-liquid separator and the compressor are connected in sequence. The outlet of the compressor is connected to the first refrigerant port of the first heat exchanger.

[0010] The crew cabin module further includes an outdoor heat exchanger and a temperature sensor. The first port of the outdoor heat exchanger is connected to the first refrigerant port of the first heat exchanger, the second port of the outdoor heat exchanger is connected to the second refrigerant port of the first heat exchanger, and the temperature sensor is connected to the first port of the outdoor heat exchanger.

[0011] The passenger compartment module also includes a liquid storage tank, which is connected to the second port of the outdoor heat exchanger and the second refrigerant port of the first heat exchanger.

[0012] The crew compartment module includes a gas-liquid separator and a compressor. The battery cooler, the gas-liquid separator and the compressor are connected in sequence. The outlet of the compressor is connected to the third refrigerant port of the battery cooler.

[0013] To solve the above-mentioned technical problems, another technical solution adopted in this application is to provide a vehicle, which includes a thermal management system as described in any of the above technical solutions.

[0014] The beneficial effects of this application are as follows: Unlike the prior art, the multiple valve ports of the multi-way valve in this application are respectively connected to the corresponding ends of the passenger compartment module, motor module, heat dissipation module, battery module, and battery cooler. Compared with the prior art which uses multiple five-way valves to connect to the above modules, on the one hand, it not only reduces the number of valve ports, the number of valves themselves, and the number of components in the thermal management system, but also integrates the switching function of multiple working modes; on the other hand, the multi-way valve highly couples the heat of the battery module, motor module, and passenger compartment module, so that the waste heat of the battery module and motor module can heat the passenger compartment module, realize heat reuse, improve energy efficiency, reduce energy consumption, and improve the energy efficiency of the thermal management system. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Wherein:

[0016] Figure 1 This is a schematic diagram of one embodiment of the thermal management system of this application;

[0017] Figure 2 This is a schematic diagram of another embodiment of the thermal management system of this application;

[0018] Figure 3 This is a schematic diagram of the eight-way valve in its first operating mode;

[0019] Figure 4 This is a schematic diagram of the eight-way valve in its second operating mode;

[0020] Figure 5 This is a schematic diagram of the eight-way valve in its third operating mode;

[0021] Figure 6 This is a schematic diagram of the eight-way valve in its fourth operating mode;

[0022] Figure 7 This is a schematic diagram of the eight-way valve in its fifth operating mode;

[0023] Figure 8 This is a schematic diagram of the structure of an eight-way valve in its sixth operating mode;

[0024] Figure 9 This is a schematic diagram of the structure of an eight-way valve in its seventh operating mode;

[0025] Figure 10 This is a schematic diagram of the eight-way valve in its eighth operating mode;

[0026] Figure 11 This is a schematic diagram of the eight-way valve in its ninth operating mode;

[0027] Figure 12 This is a schematic diagram of the structure of an eight-way valve in its tenth working mode;

[0028] Figure 13 This is a schematic diagram of the eight-way valve in its eleventh working mode;

[0029] Figure 14 This is a schematic diagram of the nine-way valve in its first operating mode;

[0030] Figure 15 This is a schematic diagram of the nine-way valve in its second operating mode;

[0031] Figure 16 This is a schematic diagram of the nine-way valve in its third operating mode;

[0032] Figure 17 This is a schematic diagram of the nine-way valve in its fourth operating mode;

[0033] Figure 18 This is a schematic diagram of the nine-way valve in its fifth operating mode;

[0034] Figure 19 This is a schematic diagram of the nine-way valve in its sixth operating mode;

[0035] Figure 20 This is a schematic diagram of the structure of the nine-way valve in its seventh working mode;

[0036] Figure 21 This is a schematic diagram of the nine-way valve in its eighth working mode;

[0037] Figure 22 This is a schematic diagram of the nine-way valve in its ninth working mode;

[0038] Figure 23 This is a schematic diagram of the nine-way valve in its tenth working mode;

[0039] Figure 24 This is a schematic diagram of the nine-way valve in its eleventh working mode;

[0040] Figure 25 yes Figure 1 A structural schematic diagram of one embodiment of the middle crew cabin module;

[0041] Figure 26 yes Figure 1 A structural schematic diagram of another embodiment of the middle crew cabin module;

[0042] Figure 27 yes Figure 1 A schematic diagram of another embodiment of the middle crew cabin module. Detailed Implementation

[0043] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0044] See Figure 1 and Figure 2 The thermal management system 1 includes a multi-way valve 10, a passenger compartment module 20, a motor module 30, a heat dissipation module 40, a battery module 50, and a battery cooler 60.

[0045] The multi-way valve 10 includes a valve body and a valve core. The valve body is provided with multiple valve ports arranged circumferentially along the valve core. One end of the passenger compartment module 20 is connected to the first valve port M1, and the other end of the passenger compartment module 20 is connected to the second valve port M2. One end of the motor module 30 is connected to the third valve port M3, and the other end of the motor module 30 is connected to the fourth valve port M4. One end of the heat dissipation module 40 is connected to the fourth valve port M4, and the other end of the heat dissipation module 40 is connected to the fifth valve port M5. One end of the battery module 50 is connected to the sixth valve port M6, and the other end of the battery module 50 is connected to the seventh valve port M7. One end of the battery cooler 60 is connected to the eighth valve port M8, and the other end of the battery cooler 60 is connected to the ninth valve port M9. The seventh valve port M7 and the eighth valve port M8 are the same valve port, or the seventh valve port M7 and the eighth valve port M8 are different valve ports.

[0046] Specifically, the multi-port valve 10 is provided with multiple valve ports, which are arranged around the circumference of the valve core. Different valve ports can be connected not only inside the valve core, but also outside the valve body through functional modules such as the crew compartment module 20 and the motor module 30. The first valve port M1 to the ninth valve port M9 are arranged clockwise, counterclockwise, or in an irregular order around the circumference of the valve core. When the valve core is rotated to different angles, the thermal management system 1 is in the corresponding working mode, and at least one of the crew compartment module 20, the motor module 30, the heat dissipation module 40, the battery module 50, and the battery cooler 60 is working. The multiple ports of the multi-way valve 10 are respectively connected to the corresponding ends of the passenger compartment module 20, motor module 30, heat dissipation module 40, battery module 50 and battery cooler 60. Compared with the use of multiple five-way valves to connect to the above modules in the prior art, on the one hand, it not only reduces the number of valve ports, the number of valves themselves, and the number of components of the thermal management system 1, but also integrates the switching function of multiple working modes. On the other hand, the multi-way valve 10 highly couples the heat of the battery module 50, motor module 30 and passenger compartment module 20, so that the waste heat of the battery module 50 and motor module 30 can heat the passenger compartment module 20, realize heat reuse, improve energy efficiency, reduce energy consumption and improve the energy efficiency of the thermal management system 1.

[0047] This application uses the example of the first valve port M1 to the ninth valve port M9 arranged clockwise for illustration.

[0048] See Figure 1 The multi-way valve 10 is an eight-way valve, in which the seventh valve port M7 and the eighth valve port M8 are the same valve port.

[0049] Specifically, the multi-way valve 10 has eight valve ports. The seventh valve port M7 and the eighth valve port M8 are the same valve port. For ease of description, the seventh valve port M7 or the eighth valve port M8 will be referred to as the seventh valve port M7 below. The eight-way valve has the following multiple working modes.

[0050] See Figure 3 In the first working mode, the first valve port M1 and the second valve port M2 inside the valve body are connected, so that the crew cabin module 20 is working. At the same time, the third valve port M3 inside the valve body is connected to the ninth valve port M9, the fourth valve port M4 is connected to the sixth valve port M6, and the fifth valve port M5 is also connected to the sixth valve port M6, so that the heat dissipation module 40, the motor module 30, the battery module 50 and the battery cooler 60 are all in working state. The heat from the motor module 30 and the battery module 50 can be used to heat the crew cabin module 20.

[0051] See Figure 4 In the second working mode, the first valve port M1 and the second valve port M2 inside the valve body are connected, so that the crew cabin module 20 is working. At the same time, the third valve port M3 inside the valve body is connected to the seventh valve port M7, the fourth valve port M4 is connected to the sixth valve port M6, and the fifth valve port M5 is also connected to the sixth valve port M6, so that the heat dissipation module 40, the motor module 30 and the battery module 50 are all in working state, realizing the air conditioning heat pump heating in the crew cabin module 20 and the heat dissipation of the battery module 50.

[0052] See Figure 5 In the third working mode, the first valve port M1 and the second valve port M2 inside the valve body are connected, enabling the crew cabin module 20 to work. At the same time, the third valve port M3 inside the valve body is connected to the seventh valve port M7, and the fourth valve port M4 is connected to the sixth valve port M6, enabling both the motor module 30 and the battery module 50 to be in working state, realizing the air conditioning heat pump heating in the crew cabin module 20, as well as the motor stall heating.

[0053] See Figure 6 In the fourth working mode, the first valve port M1 and the seventh valve port M7 inside the valve body are connected, the second valve port M2 and the third valve port M3 are connected, the fourth valve port M4 and the sixth valve port M6 are connected, and the sixth valve port M6 and the seventh valve port M7 are connected, so that the crew cabin module 20, the motor module 30 and the battery module 50 are in working state.

[0054] See Figure 7 In the fifth working mode, the first valve port M1 and the second valve port M2 inside the valve body are connected, enabling the crew cabin module 20 to work. The third valve port M3 and the fifth valve port M5 are connected, enabling the motor module 30 and the heat dissipation module 40 to work. The sixth valve port M6 and the seventh valve port M7 are connected, enabling the battery module 50 to work, realizing the air conditioning heat pump heating in the crew cabin module 20, the self-circulation of the battery module 50, and the cooling of the motor in the motor module 30.

[0055] See Figure 8In the sixth operating mode, the first valve port M1 and the second valve port M2 inside the valve body are connected, enabling the crew cabin module 20 to operate. The third valve port M3 and the fifth valve port M5 are connected, enabling the motor module 30 and the heat dissipation module 40 to operate. The sixth valve port M6 and the ninth valve port M9 are connected, enabling the battery module 50 and the battery cooler 60 to operate, realizing the air conditioning heat pump heating in the crew cabin module 20, the battery module 50 is cooled by the battery cooler 60, and the motor in the motor module 30 is cooled.

[0056] See Figure 9 In the seventh working mode, the first valve port M1 and the second valve port M2 inside the valve body are connected, enabling the crew cabin module 20 to work. The third valve port M3 and the fourth valve port M4 are connected, enabling the motor module 30 to work. The sixth valve port M6 and the seventh valve port M7 are connected, enabling the battery module 50 to work, realizing the air conditioning heat pump heating in the crew cabin module 20 and storing the heat generated by the battery in the battery module 50.

[0057] See Figure 10 In the eighth working mode, the first valve port M1 and the seventh valve port M7 inside the valve body are connected, the second valve port M2 and the sixth valve port M6 are connected, the third valve port M3 and the fourth valve port M4 are connected, and the sixth valve port M6 and the seventh valve port M7 are connected, so that the crew cabin module 20, the motor module 30 and the battery module 50 are in working state, realizing the air conditioning heat pump heating in the crew cabin module 20, the electric heat pump heating in the battery module 50, and the self-circulation of the motor module 30.

[0058] See Figure 11 In the ninth working mode, the first valve port M1 and the ninth valve port M9 inside the valve body are connected, the second valve port M2 and the third valve port M3 are connected, and the fourth valve port M4 and the sixth valve port M6 are connected, so that the crew compartment module 20, the heat dissipation module 40, the motor module 30, the battery module 50 and the battery cooler 60 are in working condition. In this working mode, antifreeze can be added.

[0059] See Figure 12 In the tenth working mode, the first valve port M1 and the seventh valve port M7 inside the valve body are connected, the second valve port M2 and the sixth valve port M6 are connected, the third valve port M3 and the fifth valve port M5 are connected, and the sixth valve port M6 and the seventh valve port M7 are connected, so that the crew cabin module 20, the motor module 30, the heat dissipation module 40 and the battery module 50 are in working state, realizing the air conditioning heat pump heating in the crew cabin module 20, the electric heat pump heating in the battery module 50, and the cooling of the motor in the motor module 30.

[0060] See Figure 13In the eleventh working mode, the first valve port M1 and the second valve port M2 inside the valve body are connected, enabling the crew cabin module 20 to work. The third valve port M3 and the fourth valve port M4 are connected, enabling the motor module 30 to work. The sixth valve port M6 and the ninth valve port M9 are connected, enabling the battery module 50 and the battery cooler 60 to work, realizing the air conditioning heat pump heating in the crew cabin module 20. At the same time, the crew cabin module 20 absorbs the heat from the battery module 50.

[0061] See Figure 2 The multi-port valve 10 is a nine-port valve, in which the seventh valve port M7 and the eighth valve port M8 are different valve ports.

[0062] Specifically, the multi-way valve 10 has nine valve ports, with the seventh valve port M7 and the eighth valve port M8 being different valve ports. The nine-way valve has the following multiple operating modes.

[0063] See Figure 14 In the first working mode, the first valve port M1 and the second valve port M2 inside the valve body are connected, enabling the crew cabin module 20 to work. The third valve port M3 and the ninth valve port M9 inside the valve body are connected, the fourth valve port M4 and the sixth valve port M6 are connected, and the seventh valve port M7 and the eighth valve port M8 are connected, enabling the motor module 30, the heat dissipation module 40, the battery module 50 and the battery cooler 60 to work, realizing the air conditioning heat pump heating in the crew cabin module 20, while the crew cabin absorbs the heat from the motor module 30 and the battery module 50.

[0064] See Figure 15 In the second working mode, the first valve port M1 and the second valve port M2 inside the valve body are connected, enabling the crew cabin module 20 to work. The third valve port M3 and the seventh valve port M7 inside the valve body are connected, the fifth valve port M5 and the sixth valve port M6 are connected, and the eighth valve port M8 and the ninth valve port M9 are connected, enabling the motor module 30, the heat dissipation module 40, the battery module 50 and the battery cooler 60 to work, realizing the air conditioning heat pump heating in the crew cabin module 20 and cooling the battery in the battery module 50.

[0065] See Figure 16 In the third working mode, the first valve port M1 and the second valve port M2 inside the valve body are connected, enabling the crew cabin module 20 to work. The third valve port M3 and the seventh valve port M7 inside the valve body are connected, the fourth valve port M4 and the sixth valve port M6 are connected, and the eighth valve port M8 and the ninth valve port M9 are connected, enabling the motor module 30, the battery module 50 and the battery cooler 60 to work, realizing the air conditioning heat pump heating in the crew cabin module 20 and the motor stall heating.

[0066] See Figure 17In the fourth working mode, the first valve port M1 of the valve body is connected to the seventh valve port M7, the second valve port M2 is connected to the third valve port M3, the fourth valve port M4 is connected to the sixth valve port M6, the sixth valve port M6 is connected to the seventh valve port M7, and the eighth valve port M8 is connected to the ninth valve port M9, so that the crew cabin module 20, the motor module 30, the heat dissipation module 40, the battery module 50 and the battery cooler 60 can work.

[0067] See Figure 18 In the fifth working mode, the first valve port M1 of the valve body is connected to the second valve port M2, the third valve port M3 is connected to the fifth valve port M5, the sixth valve port M6 is connected to the seventh valve port M7, and the eighth valve port M8 is connected to the ninth valve port M9, so that the crew cabin module 20, motor module 30, heat dissipation module 40, battery module 50 and battery cooler 60 work, realizing the air conditioning heat pump heating in the crew cabin module 20, the self-circulation of the battery module 50, and the cooling of the motor module 30.

[0068] See Figure 19 In the sixth working mode, the first valve port M1 of the valve body is connected to the second valve port M2, the third valve port M3 is connected to the fifth valve port M5, the sixth valve port M6 is connected to the ninth valve port M9, and the seventh valve port M7 is connected to the eighth valve port M8. This enables the crew cabin module 20, motor module 30, heat dissipation module 40, battery module 50, and battery cooler 60 to operate, thereby enabling the air conditioning heat pump heating in the crew cabin module 20, the battery cooler 60 to cool the battery module 50, and the motor module 30.

[0069] See Figure 20 In the seventh working mode, the first valve port M1 of the valve body is connected to the second valve port M2, the third valve port M3 is connected to the fourth valve port M4, the sixth valve port M6 is connected to the seventh valve port M7, and the eighth valve port M8 is connected to the ninth valve port M9, so that the crew cabin module 20, the motor module 30, the battery module 50 and the battery cooler 60 can work, realize the air conditioning heat pump heating in the crew cabin module 20, and store the heat generated by the battery in the battery module 50.

[0070] See Figure 21 In the eighth working mode, the first valve port M1 of the valve body is connected to the seventh valve port M7, the second valve port M2 is connected to the sixth valve port M6, the third valve port M3 is connected to the fourth valve port M4, the sixth valve port M6 is connected to the seventh valve port M7, and the eighth valve port M8 is connected to the ninth valve port M9. This enables the crew cabin module 20, the motor module 30, the battery module 50, and the battery cooler 60 to operate, realizing the air conditioning heat pump heating in the crew cabin module 20, the electric heat pump heating in the battery module 50, and the self-circulation of the motor module 30.

[0071] See Figure 22 In the ninth working mode, the first valve port M1 of the valve body is connected to the ninth valve port M9, the second valve port M2 is connected to the third valve port M3, the fifth valve port M5 is connected to the sixth valve port M6, and the seventh valve port M7 is connected to the eighth valve port M8, so that the crew compartment module 20, motor module 30, heat dissipation module 40, battery module 50 and battery cooler 60 can work. In this working mode, antifreeze can be added.

[0072] See Figure 23 In the tenth working mode, the first valve port M1 of the valve body is connected to the second valve port M2, the third valve port M3 is connected to the ninth valve port M9, the fourth valve port M4 is connected to the eighth valve port M8, the fifth valve port M5 is connected to the eighth valve port M8, and the sixth valve port M6 is connected to the seventh valve port M7. This enables the crew cabin module 20, motor module 30, heat dissipation module 40, battery module 50, and battery cooler 60 to work, realizing the air conditioning heat pump heating in the crew cabin module 20. At the same time, the heat generated by the motor module 30 heats the crew cabin module 20.

[0073] See Figure 24 In the eleventh working mode, the first valve port M1 of the valve body is connected to the seventh valve port M7, the second valve port M2 is connected to the sixth valve port M6, the third valve port M3 is connected to the fifth valve port M5, the sixth valve port M6 is connected to the seventh valve port M7, and the eighth valve port M8 is connected to the ninth valve port M9. This enables the crew cabin module 20, the motor module 30, the battery module 50, and the battery cooler 60 to operate, realizing the air conditioning heat pump heating in the crew cabin module 20, the electric heat pump heating in the battery module 50, and the cooling of the motor module 30.

[0074] See Figure 25 The crew compartment module 20 includes a first heat exchanger 210, a heater core 220, and a heating water pump 230 connected in sequence. The first heat exchanger 210 is connected to a first valve port M1, and the heating water pump 230 is connected to a second valve port M2. The first heat exchanger 210, the heater core 220, and the heating water pump 230 are connected in sequence to form a crew compartment water circuit, and the heater core 220 is used for heating the crew compartment.

[0075] In one embodiment, the heater core 220 is disposed in the front row area of ​​the passenger compartment, and the thermal management system 1 also includes a heater disposed in the rear row area of ​​the passenger compartment. Both the heater core 220 and the heater are used for heating the passenger compartment. By distributing the heater core 220 and the heater in the front and rear rows of the passenger compartment respectively, zoned heating of the passenger compartment can be achieved, which is beneficial for the refined management of passenger compartment heat and thus reduces vehicle energy consumption.

[0076] Continue reading Figure 25The passenger compartment module 20 also includes a water heater 240. The inlet of the water heater 240 is connected to the first heat exchanger 210, and the outlet of the water heater 240 is connected to the heater core 220. In other words, the passenger compartment water circuit also includes the water heater 240. The water heater 240, the first heat exchanger 210, the heater core 220 and the heating water pump 230 are connected in sequence to form the passenger compartment water circuit. The water heater 240 has a positive temperature coefficient characteristic. The higher the temperature, the greater its resistance value. When energized, it will heat up rapidly and reach its working temperature, and start to generate heat efficiently, thereby significantly shortening the waiting time for the temperature inside the vehicle to rise in winter and improving passenger comfort.

[0077] In another embodiment, the water heater 240 is used in the motor module 30 and can serve as a reliable independent or supplementary heat source during the initial cold start of the motor or when the ambient temperature is extremely low.

[0078] Continue reading Figure 25 The crew cabin module 20 includes a gas-liquid separator 250 and a compressor 260, and the first heat exchanger 210, the battery cooler 60, the gas-liquid separator 250 and the compressor 260 are connected in sequence. The outlet of the compressor 260 is connected to the first refrigerant port 211 of the first heat exchanger 210.

[0079] Specifically, the first heat exchanger 210, battery cooler 60, gas-liquid separator 250, and compressor 260 are sequentially connected to form a first refrigerant circuit. The first heat exchanger 210 is used to exchange heat with the air. For example, in cooling mode, the first heat exchanger 210 can release heat to the air; in heating mode, the first heat exchanger 210 can absorb heat from the air. The gas-liquid separator 250 is used to separate liquid and gaseous refrigerant. Separating the liquid and gas prevents liquid from entering the compressor 260, avoiding liquid slugging, thereby ensuring the normal operation of the compressor 260 and preventing it from overloading or being damaged. After separating the liquid and gaseous refrigerant, the gas-liquid separator 250 delivers gas to the compressor 260. The compressor 260 compresses the gas and sends it into the first heat exchanger 210. The first heat exchanger 210 delivers coolant to the battery cooler 60, thereby cooling the battery in the battery module 50.

[0080] See Figure 26 The crew cabin module 20 also includes an outdoor heat exchanger 270 and a temperature sensor 280. The first port 271 of the outdoor heat exchanger 270 is connected to the first refrigerant port 211 of the first heat exchanger 210, and the second port 272 of the outdoor heat exchanger 270 is connected to the second refrigerant port 212 of the first heat exchanger 210. The temperature sensor 280 is connected to the first port 271 of the outdoor heat exchanger 270. The temperature sensor 280 detects the temperature of the first port 271 of the outdoor heat exchanger 270, thereby improving the control accuracy of the electronic valve 281 located on the side of the outdoor heat exchanger 270.

[0081] Furthermore, one end of the electronic valve 281 is connected to the second refrigerant port 212 of the first heat exchanger 210 and the second port 272 of the outdoor heat exchanger 270, respectively, and the other end of the electronic valve 281 is connected to the first refrigerant port 211 of the first heat exchanger 210 and the first port 271 of the outdoor heat exchanger 270, respectively. The temperature sensor 280 improves the control accuracy of the electronic valve 281.

[0082] Continue reading Figure 26 The crew compartment module 20 also includes a liquid storage tank 290, which is connected to the second port 272 of the outdoor heat exchanger 270 and the second refrigerant port 212 of the first heat exchanger 210. By setting the liquid storage tank 290 in the high-pressure circuit, the liquid generated in the first refrigerant circuit and the branch of the outdoor heat exchanger 270 is stored.

[0083] In another embodiment, a gas-liquid separator 250 can be provided at the inlet of the compressor 260 to separate the gas and liquid refrigerant, instead of providing a liquid receiver 290.

[0084] See Figure 27 The crew cabin module 20 includes a gas-liquid separator 250 and a compressor 260. The battery cooler 60, the gas-liquid separator 250 and the compressor 260 are connected in sequence. The outlet of the compressor 260 is connected to the third refrigerant port 61 of the battery cooler 60.

[0085] Specifically, the battery cooler 60, the gas-liquid separator 250, and the compressor 260 are connected in sequence to form a second refrigerant circuit, so that the refrigerants from the first refrigerant circuit and the second refrigerant circuit both enter the battery cooler 60 for mixing, thereby improving cooling efficiency.

[0086] This application also protects a vehicle that includes a thermal management system 1 as described in any of the above claims. The vehicle includes types such as sedans, SUVs, and commercial vehicles; it should be noted that this application does not limit the type of vehicle. The specific structure of the thermal management system 1 is as described above and will not be repeated here.

[0087] The above description is merely an embodiment of this application and does not limit the patent scope of this application. Any equivalent structural or procedural transformations made using the content of this application's specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this application.

Claims

1. A thermal management system, characterized in that, include: A multi-way valve, comprising a valve body and a valve core, wherein the valve body is provided with a plurality of valve ports arranged circumferentially along the valve core; The crew compartment module is connected to the first valve port at one end and to the second valve port at the other end. The motor module is connected to the third valve port at one end and to the fourth valve port at the other end. The heat dissipation module has one end connected to the fourth valve port and the other end connected to the fifth valve port; The battery module is connected to the sixth valve port at one end and to the seventh valve port at the other end. The battery cooler has one end connected to the eighth valve port and the other end connected to the ninth valve port, wherein the seventh valve port and the eighth valve port are the same valve port, or the seventh valve port and the eighth valve port are different valve ports.

2. The thermal management system according to claim 1, characterized in that, The multi-way valve is an eight-way valve, wherein the seventh valve port and the eighth valve port are the same valve port.

3. The thermal management system according to claim 1, characterized in that, The multi-way valve is a nine-way valve, wherein the seventh valve port and the eighth valve port are different valve ports.

4. The thermal management system according to claim 2 or 3, characterized in that, The crew cabin module includes a first heat exchanger, a heater core, and a heating water pump connected in sequence, wherein the first heat exchanger is connected to the first valve port, and the heating water pump is connected to the second valve port.

5. The thermal management system according to claim 4, characterized in that, The crew compartment module also includes a water heater, the inlet of which is connected to the first heat exchanger, and the outlet of which is connected to the warm air core.

6. The thermal management system according to claim 5, characterized in that, The crew cabin module includes a gas-liquid separator and a compressor. The first heat exchanger, the battery cooler, the gas-liquid separator and the compressor are connected in sequence. The outlet of the compressor is connected to the first refrigerant port of the first heat exchanger.

7. The thermal management system according to claim 4, characterized in that, The crew cabin module also includes an outdoor heat exchanger and a temperature sensor. The first port of the outdoor heat exchanger is connected to the first refrigerant port of the first heat exchanger, the second port of the outdoor heat exchanger is connected to the second refrigerant port of the first heat exchanger, and the temperature sensor is connected to the first port of the outdoor heat exchanger.

8. The thermal management system according to claim 7, characterized in that, The occupant compartment module also includes a liquid storage tank, which is connected to the second port of the outdoor heat exchanger and to the second refrigerant port of the first heat exchanger.

9. The thermal management system according to claim 2 or 3, characterized in that, The crew compartment module includes a gas-liquid separator and a compressor. The battery cooler, the gas-liquid separator and the compressor are connected in sequence. The outlet of the compressor is connected to the third refrigerant port of the battery cooler.

10. A vehicle, characterized in that, Includes the thermal management system as described in any one of claims 1 to 9.