Air conditioning system and vehicle
Patent Information
- Application Number
- CN202522441980.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-17
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-11-17
AI Technical Summary
[0015]Compared with existing technologies, the air conditioning system provided in this application includes a compressor, a condenser, and a sealing alarm device. The compressor includes an exhaust pipe; the condenser includes an intake pipe communicating with the exhaust pipe; the sealing alarm device includes a first elastic sealing cover, a push rod, and a trigger assembly. The first elastic sealing cover is fitted at the connection between the exhaust pipe and the intake pipe to form a first gas storage space between the first elastic sealing cover, the exhaust pipe, and the intake pipe. The push rod is connected to the side of the first elastic sealing cover away from the first gas storage space. The trigger assembly is spaced apart from the push rod. The first elastic sealing cover is configured to expand when fluid enters the first gas storage space to push the push rod closer to or away from the trigger assembly. Through the above embodiment, when refrigerant leaks at the connection between the exhaust pipe and the intake pipe, the first elastic sealing cover can promptly prevent refrigerant from leaking to the external environment and can expand to push the push rod to contact the trigger assembly, thereby issuing an alarm signal. This improves the sealing performance of the compressor and provides timely alarm, enhancing the safety and reliability of the air conditioning system.
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Figure CN224766433U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of compressor technology, and in particular to an air conditioning system and vehicle. Background Technology
[0002] With increasingly stringent environmental protection requirements, the trend of using low GWP (Global Warming Potential) natural refrigerants to replace traditional refrigerants in automotive air conditioning compressors is deepening. Typical natural refrigerants include R290 (propane) and R744 (carbon dioxide). Due to its flammability and explosiveness, R290 refrigerant requires higher sealing performance from the compressor; while carbon dioxide has a much higher pressure than traditional refrigerants, thus also requiring higher sealing performance from the compressor.
[0003] The automotive air conditioning compressor operates alongside the vehicle and is continuously subjected to vibrations from the entire vehicle. This places higher demands on the compressor's sealing performance, especially at the interfaces between the compressor and other pipes in the air conditioning system. Therefore, improving the sealing performance of the air conditioning system and providing timely warnings of refrigerant leaks are urgent problems to be solved. Utility Model Content
[0004] The main objective of this application is to provide an air conditioning system and vehicle that aims to solve the aforementioned technical problems existing in the prior art.
[0005] To address the aforementioned problems, this application provides an air conditioning system comprising a compressor, a condenser, and a sealing alarm device. The compressor includes an exhaust pipe; the condenser includes an intake pipe communicating with the exhaust pipe; the sealing alarm device includes a first elastic sealing cover, a push rod, and a trigger assembly. The first elastic sealing cover is fitted at the connection between the exhaust pipe and the intake pipe to form a first air storage space between the first elastic sealing cover, the exhaust pipe, and the intake pipe. The push rod is connected to the side of the first elastic sealing cover away from the first air storage space. The trigger assembly is spaced apart from the push rod. The first elastic sealing cover is configured to expand when fluid enters the first air storage space to push the push rod closer to or away from the trigger assembly.
[0006] In some embodiments, the sealing alarm device includes a second elastic sealing cover, which is located within the first gas storage space and fitted onto the connection between the air inlet pipe and the exhaust pipe to form a second gas storage space between the second elastic sealing cover, the air inlet pipe, and the exhaust pipe. The dimension of the second elastic sealing cover in the axial direction of the exhaust pipe is smaller than that of the first elastic sealing cover in the axial direction, and the second elastic sealing cover corresponds to the push rod in the radial direction of the exhaust pipe.
[0007] In some embodiments, the second elastic sealing cover includes at least one arc-shaped sealing part and a main body part. The at least one arc-shaped sealing part is connected to one end of the main body part in the axial direction. The end of the arc-shaped sealing part away from the main body part is sleeved on the outer periphery of the air inlet pipe or the exhaust pipe. The arc center of the arc-shaped sealing part is located on the side away from the second air storage space.
[0008] In some embodiments, the sealing alarm device includes a sealing shell, which includes a main shell. The main shell is fitted onto the connection between the air inlet pipe and the exhaust pipe to form a third gas storage space between the main shell, the air inlet pipe, and the exhaust pipe. A first elastic sealing cover is located within the third gas storage space.
[0009] In some embodiments, the main housing has a clearance hole on one side wall corresponding to the push rod for avoiding the push rod. The clearance hole is connected to the third gas storage space. Part of the push rod is inserted into the clearance hole, and the triggering component is located on the side of the clearance hole away from the third gas storage space.
[0010] In some embodiments, the sealing shell includes a secondary shell, which covers the side of the clearance hole away from the third gas storage space to form an accommodating space with the side wall of the main shell. The triggering component is located in the accommodating space and is installed on an inner side wall of the secondary shell that is spaced apart from the clearance hole.
[0011] In some embodiments, the sealing alarm device includes an arc-shaped plate disposed on the side of the first elastic sealing cover near the push rod, and the side of the arc-shaped plate opposite to the first elastic sealing cover is connected to the push rod, wherein the cross-sectional radius of the arc-shaped plate is larger than the cross-sectional radius of the first elastic sealing cover.
[0012] In some embodiments, the sealing alarm device includes a plurality of fixed posts extending in the axial direction and spaced circumferentially around the intake pipe, each fixed post being connected to the main housing and the compressor.
[0013] In some embodiments, each fixing column includes a fixing head and a column body, the outer periphery of the exhaust pipe is provided with an annular protrusion, the column body penetrates the main housing and is connected to the outer housing of the compressor, the fixing head abuts against the side of the main housing opposite to the exhaust pipe, and the annular protrusion abuts against the side of the main housing opposite to the fixing head.
[0014] To address the aforementioned problems, this application provides a vehicle that includes the aforementioned air conditioning system.
[0015] Compared with existing technologies, the air conditioning system provided in this application includes a compressor, a condenser, and a sealing alarm device. The compressor includes an exhaust pipe; the condenser includes an intake pipe communicating with the exhaust pipe; the sealing alarm device includes a first elastic sealing cover, a push rod, and a trigger assembly. The first elastic sealing cover is fitted at the connection between the exhaust pipe and the intake pipe to form a first gas storage space between the first elastic sealing cover, the exhaust pipe, and the intake pipe. The push rod is connected to the side of the first elastic sealing cover away from the first gas storage space. The trigger assembly is spaced apart from the push rod. The first elastic sealing cover is configured to expand when fluid enters the first gas storage space to push the push rod closer to or away from the trigger assembly. Through the above embodiment, when refrigerant leaks at the connection between the exhaust pipe and the intake pipe, the first elastic sealing cover can promptly prevent refrigerant from leaking to the external environment and can expand to push the push rod to contact the trigger assembly, thereby issuing an alarm signal. This improves the sealing performance of the compressor and provides timely alarm, enhancing the safety and reliability of the air conditioning system. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the structure of an embodiment of the air conditioning system provided in this application; Figure 2 yes Figure 1 A disassembly diagram of one embodiment of the sealing alarm device; Figure 3 yes Figure 1 A cross-sectional view of the sealing alarm device, the air inlet pipe, and the exhaust pipe along the AA direction; Figure 4 yes Figure 3 An enlarged structural diagram at the dashed box O.
[0018] Reference numerals: Air conditioning system 10; Compressor 100; Exhaust pipe 110; Ring protrusion 120; Intake pipe 130; Sealing alarm device 200; First elastic sealing cover 210; First air storage space 211; Push rod 220; Trigger assembly 230; Second elastic sealing cover 240; Second air storage space 241; Arc-shaped sealing part 242; Main body 243; Sealing shell 250; Main housing 251; Third air storage space 252; Sub-housing shell 253; Accommodation space 2531; Arc-shaped plate 260; Fixing column 270; Fixing head 271; Column 272. Detailed Implementation
[0019] The embodiments of the technical solution of this application will now be described in detail with reference to the accompanying drawings. These embodiments are only used to more clearly illustrate the technical solution of this application and are therefore merely examples, and should not be used to limit the scope of protection of this application.
[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms “comprising” and “having”, and any variations thereof, in the specification, claims, and foregoing description of the drawings are intended to cover non-exclusive inclusion.
[0021] In the description of the embodiments of this application, technical terms such as "first" and "second" are used only to distinguish different objects and should not be construed as indicating or implying relative importance or implicitly indicating the number, specific order, or primary and secondary relationship of the indicated technical features.
[0022] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0023] In the description of the embodiments in this application, the term "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, A and B existing simultaneously, and B existing alone. Additionally, the character " / " in this document generally indicates that the preceding and following related objects have an "or" relationship.
[0024] In the description of the embodiments of this application, the term "multiple" refers to two or more (including two), similarly, "multiple sets" refers to two or more (including two sets), and "multiple pieces" refers to two or more (including two pieces).
[0025] In the description of the embodiments of this application, the technical terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the embodiments of this application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this application.
[0026] In the description of the embodiments of this application, unless otherwise expressly specified and limited, technical terms such as "installation," "connection," "joining," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in the embodiments of this application can be understood according to the specific circumstances.
[0027] With increasingly stringent environmental regulations, the trend of replacing traditional refrigerants with low GWP (Global Warming Potential) natural refrigerants in automotive air conditioning compressors is deepening. Typical natural refrigerants include R290 (propane) and R744 (carbon dioxide). R290 refrigerant, due to its flammability and explosiveness, places higher demands on the compressor's sealing performance; while carbon dioxide has a much higher pressure than traditional refrigerants, thus also requiring higher sealing performance from the compressor. Since automotive air conditioning compressors operate with the vehicle, they are continuously subjected to vibrations from the entire vehicle, which places higher demands on the compressor's sealing performance, especially at the interfaces between the compressor and other pipes in the air conditioning system. Therefore, improving the sealing performance of the air conditioning system and providing timely warnings of refrigerant leaks are urgent problems to be solved.
[0028] To address the related technical problems, this application provides a vehicle that includes the following air conditioning system.
[0029] To address the related technical problems, this application also provides an air conditioning system, for details please refer to [link / reference needed]. Figures 1 to 3 , Figure 1 This is a schematic diagram of the structure of an embodiment of the air conditioning system provided in this application; Figure 2 yes Figure 1 A disassembly diagram of one embodiment of the sealing alarm device; Figure 3 yes Figure 1 A cross-sectional view of the sealing alarm device, the air intake pipe, and the exhaust pipe along the AA direction.
[0030] The air conditioning system 10 may include a refrigeration system, which may include a compressor 100, a condenser, a receiver-drier, an expansion valve, and an evaporator. The compressor 100 is connected to the outlet of the evaporator via a return pipe. The compressor 100 compresses the low-temperature, low-pressure refrigerant into a high-temperature, high-pressure gaseous refrigerant. The compressor 100 may include an exhaust pipe 110, and the condenser may include an intake pipe 130. The exhaust pipe 110 and the intake pipe 130 are connected so that the condenser can receive the high-temperature, high-pressure gaseous refrigerant discharged by the compressor 100 through the intake pipe 130. The high-temperature, high-pressure gaseous refrigerant flows in the condenser and releases heat, thereby converting into a medium-temperature, high-pressure liquid refrigerant. The condenser is connected to the receiver-drier via a pipe to dry the refrigerant. The expansion valve is connected to the receiver-drier via a pipe, thereby throttling and depressurizing the medium-temperature, high-pressure liquid refrigerant into a low-temperature, low-pressure mist, which is then sprayed into the evaporator. The low-temperature, low-pressure mist refrigerant absorbs heat and vaporizes in the evaporator, thereby reducing the air temperature inside the vehicle.
[0031] Because the various components between the compressor 100 and the evaporator are connected by pipes, and the refrigerant is under high pressure in most of these components, there is a risk of refrigerant leakage at the connection points of the two pipes.
[0032] The sealing alarm device 200 can be installed at the connection between the exhaust pipe 110 of the compressor 100 and the inlet pipe 130 of the condenser. However, this application does not limit the sealing alarm device 200 to only being installed at the connection between the exhaust pipe 110 and the inlet pipe 130 of the condenser. In some other embodiments, the sealing alarm device 200 can also be installed at the connection between the condenser and the liquid receiver dryer; or at the connection between the liquid receiver dryer and the expansion valve, etc. Specifically, the sealing alarm device 200 may include a first elastic sealing cover 210, a push rod 220, and a trigger assembly 230. The first elastic sealing cover 210 is an elastic body structure, and its two ends are respectively sleeved on the outer periphery of the exhaust pipe 110 and the inlet pipe 130, thereby forming a first gas storage space 211 between the first elastic sealing cover 210, the exhaust pipe 110, and the inlet pipe 130. When refrigerant leaks from the connection between the intake pipe 130 and the exhaust pipe 110 and enters the first gas storage space 211, the refrigerant accumulation in the first gas storage space 211 causes the first elastic sealing cover 210 to expand. A push rod 220 is connected to the side of the first elastic sealing cover 210 opposite to the first gas storage space 211, so that the expansion force of the first elastic sealing cover 210 can be transmitted by pushing the push rod 220. A trigger assembly 230 is spaced apart from the push rod 220 along the movement path of the push rod 220, so that the trigger assembly 230 maintains a preset distance from the push rod 220 when the first elastic sealing cover 210 is not expanded. When the push rod 220 is pushed by the first elastic sealing cover 210 to the trigger position of the trigger assembly 230, the trigger assembly 230 is activated. The trigger assembly 230 can be used to issue an alarm signal, thereby alerting the user to the refrigerant leak.
[0033] The first elastic sealing cover 210 can be made of rubber, such as silicone rubber, fluororubber, or fluorosilicone rubber, to provide excellent elasticity and oil resistance. The push rod 220 can be made of aluminum alloy to ensure lightweight and rigidity. The triggering component 230 can include devices such as a piezoresistor, sensor, or microswitch to achieve precise triggering. The first elastic sealing cover 210 provides buffering through refrigerant fluid accumulation, reducing the risk of direct refrigerant leakage, while also ensuring the stability of the push rod 220's movement path. Understandably, before the first elastic sealing cover 210 is fitted around the periphery of the pipeline, the radial dimensions at both ends of the first elastic sealing cover 210 are smaller than the radial dimensions of the pipeline, so that the two ends of the first elastic sealing cover 210 deform to fit around the periphery of the pipeline, thereby allowing the first elastic sealing cover 210 to expand and accommodate the refrigerant.
[0034] Through the above implementation, the first elastic sealing cover 210 forms a first gas storage space 211 at the connection between the exhaust pipe 110 and the intake pipe 130. This allows gas to first accumulate inside the first elastic sealing cover 210 when refrigerant leaks, effectively buffering the leakage process and preventing direct escape into the external environment, thus reducing the safety risk caused by instantaneous leakage of flammable and explosive refrigerant. The expansion of the first elastic sealing cover 210 pushes the push rod 220 to contact the trigger component 230, which immediately sends an alarm signal. This not only improves the sealing performance of the compressor 100 but also provides timely alarms, enhancing the safety and reliability of the air conditioning system 10.
[0035] In some embodiments, the sealing alarm device 200 includes a second elastic sealing cover 240, which is located within the first air storage space 211 and sleeved at the connection between the air inlet pipe 130 and the exhaust pipe 110 to form a second air storage space 241 between the second elastic sealing cover 240, the air inlet pipe 130 and the exhaust pipe 110. The dimension of the second elastic sealing cover 240 in the axial direction of the exhaust pipe 110 is smaller than the dimension of the first elastic sealing cover 210 in the axial direction. The second elastic sealing cover 240 corresponds to the push rod 220 in the radial direction of the exhaust pipe 110.
[0036] The second elastic sealing cover 240, as a sealing component, is located inside the first gas storage space 211. Both ends of the second elastic sealing cover 240 are respectively fitted around the outer periphery of the inlet pipe 130 and the exhaust pipe 110, thereby forming a second gas storage space 241 between the second elastic sealing cover 240, the inlet pipe 130, and the exhaust pipe 110. The connection between the inlet pipe 130 and the exhaust pipe 110 is located within the second gas storage space 241, allowing the second gas storage space 241 to store refrigerant leaking from the connection between the inlet pipe 130 and the exhaust pipe 110. Furthermore, the dimension of the second elastic sealing cover 240 in the axial direction of the exhaust pipe 110 is smaller than that of the first elastic sealing cover 210. This allows the second elastic sealing cover 240 to undergo elastic deformation more rapidly when refrigerant leakage causes an increase in pressure in the second gas storage space 241, reducing expansion delay. The second elastic sealing cover 240 is also correspondingly provided with the push rod 220 in the radial direction of the exhaust pipe 110, ensuring that the expansion force of the second elastic sealing cover 240 can be directly transmitted to the push rod 220, reducing the risk of the push rod 220 shifting or losing energy during movement. The second elastic sealing cover 240 can be made of highly elastic silicone or fluororubber material to provide good deformation capacity and oil resistance. When the seal of the second elastic sealing cover 240 fails, refrigerant can enter the first gas storage space 211 from the second gas storage space 241.
[0037] Therefore, the axial dimension of the second elastic sealing cover 240 is smaller than that of the first elastic sealing cover 210, thereby shortening the alarm response time. The second elastic sealing cover 240 precisely corresponds to the push rod 220 in the radial direction, improving the reliability of triggering and reducing the risk of false alarms or missed alarms. The second elastic sealing cover 240, disposed within the first elastic sealing cover 210, also provides double-layer protection for the sealing of the sealing alarm device 200, improving the sealing effect of the sealing alarm device 200 as well as the timeliness and accuracy of the alarm.
[0038] See Figure 4 , Figure 4 yes Figure 3 An enlarged structural diagram at the dashed box O.
[0039] In some embodiments, the second elastic sealing cover 240 includes a main body 243 and at least one arc-shaped sealing part 242. The at least one arc-shaped sealing part 242 is connected to one end of the main body 243 in the axial direction. The end of the arc-shaped sealing part 242 away from the main body 243 is sleeved on the outer periphery of the air inlet pipe 130 or the exhaust pipe 110. The arc center of the arc-shaped sealing part 242 is located on the side away from the second air storage space 241.
[0040] Both the main body 243 and the arc-shaped sealing portion 242 are annular and connected in the axial direction. As an example, the second elastic sealing cover 240 may include a main body 243 and an arc-shaped sealing portion 242, with the arc-shaped sealing portion 242 connected to the end of the main body 243 in the axial direction near the intake pipe 130 or the exhaust pipe 110. For example, if the arc-shaped sealing portion 242 is connected to the end of the main body 243 near the intake pipe 130, then one end of the main body 243 is fitted around the outer periphery of the exhaust pipe 110, and the end of the arc-shaped sealing portion 242 away from the main body 243 is fitted around the outer periphery of the intake pipe 130. As another example, the second elastic sealing cover 240 may include a main body 243 and two arc-shaped sealing portions 242, with the two arc-shaped sealing portions 242 connected to both ends of the main body 243 in the axial direction, and the ends of the two arc-shaped sealing portions 242 away from the main body 243 respectively fitted around the outer periphery of the intake pipe 130 and the exhaust pipe 110. Furthermore, the arc center of the arc-shaped sealing portion 242 faces away from the second gas storage space 241. Thus, the main body 243 is connected to the pipeline via at least one arc-shaped sealing portion 242, and the arc center of the arc-shaped sealing portion 242 faces away from the second gas storage space 241, thereby forming a gap between the arc-shaped sealing portion 242 and the pipeline. When refrigerant enters and expands inside the second elastic sealing cover 240, the refrigerant pushes up the gap between the arc-shaped sealing portion 242 and the pipeline. After reaching a certain threshold inside the second gas storage space 241, the refrigerant leaks from this gap into the first gas storage space 211, allowing the first elastic sealing cover 210 to buffer the refrigerant leakage and providing more maintenance time for the air conditioning system 10. The design of the arc-shaped sealing portion 242 allows the second elastic sealing cover 240 to store refrigerant and expand, and also serves as a refrigerant drainage mechanism, further facilitating the leakage of refrigerant from the arc-shaped sealing portion 242 into the first gas storage space 211. This reduces the risk of the second elastic seal 240 rupturing due to excessive internal pressure.
[0041] In some embodiments, the sealing alarm device 200 includes a sealing shell 250, which includes a main shell 251. The main shell 251 is sleeved at the connection between the air inlet pipe 130 and the exhaust pipe 110 to form a third air storage space 252 between the main shell 251, the air inlet pipe 130 and the exhaust pipe 110. The first elastic sealing cover 210 is located in the third air storage space 252.
[0042] The sealing housing 250 can be made of stainless steel or engineering plastic to ensure structural strength and corrosion resistance. The sealing housing 250 includes a main housing 251, which, along with the intake pipe 130 and exhaust pipe 110, forms a third gas storage space 252. A first elastic sealing cover 210 is located within the third gas storage space 252. Thus, the main housing 251 can limit the expansion of the first elastic sealing cover 210, thereby restricting its excessive expansion. Furthermore, if the first elastic sealing cover 210 fails to seal due to excessive expansion, refrigerant can still enter the third gas storage space 252 formed by the main housing 251, providing a buffer time for maintenance of the air conditioning system 10 and effectively reducing the risk of refrigerant leakage into the external space, thereby improving the safety and reliability of the sealing alarm device 200.
[0043] In some embodiments, the main housing 251 has a clearance hole on one side wall corresponding to the push rod 220 for avoiding the push rod 220. The clearance hole is connected to the third gas storage space 252. Part of the push rod 220 is inserted into the clearance hole, and the triggering component 230 is located on the side of the clearance hole away from the third gas storage space 252.
[0044] An clearance hole is located on the side wall of the main housing 251 corresponding to the push rod 220, allowing the push rod 220 to move smoothly without mechanical interference when the first elastic sealing cover 210 expands. The clearance hole communicates with the third gas storage space 252 so that the push rod 220 can be inserted into the clearance hole. The triggering component 230 is located on the side of the clearance hole away from the third gas storage space 252, thereby ensuring the smooth movement of the push rod 220. Thus, the clearance hole design reduces the risk of the push rod 220 getting stuck during movement, improves the response speed and reliability of the alarm trigger, and ensures that the thrust generated by the expansion of the first elastic sealing cover 210 can immediately and accurately trigger the alarm component by pushing it up. In this embodiment, the clearance hole can be designed as a circle, and the push rod 220 can be cylindrical. The radial dimension of the clearance hole can be slightly larger than the radial dimension of the push rod 220, thereby reducing the contact area between the clearance hole and the push rod 220, reducing the friction between the push rod 220 and the clearance hole, and making it easier for the push rod 220 to move, so that the triggering component 230 can be triggered more quickly.
[0045] In some embodiments, the main housing 251 includes a first sub-housing and a second sub-housing, which are disposed opposite to each other, thereby clamping the intake pipe 130 and the exhaust pipe 110 between the first and second sub-housing, facilitating the installation of the sealing shell 250. Furthermore, sealing rings may be provided at the connections between the first and second sub-housing and the intake pipe 130 and the exhaust pipe 110 to improve the sealing effect of the main housing 251. One of the first and second sub-housing may also have a retaining protrusion, and the other may have a retaining ring, thereby tightly fixing the first and second sub-housing together and further improving the sealing effect of the sealing shell 250.
[0046] In some embodiments, the sealing shell 250 includes a secondary shell 253, which covers the side of the clearance hole away from the third gas storage space 252 to form an accommodating space 2531 with the side wall of the main shell 251. The triggering component 230 is located in the accommodating space 2531 and is installed on an inner side wall of the secondary shell 253 that is spaced apart from the clearance hole.
[0047] The secondary housing 253 forms a closed space on the side of the clearance hole away from the third gas storage space 252, together with the outer wall of the main housing 251, to form a receiving space 2531 to accommodate the trigger assembly 230. The trigger assembly 230 is installed on an inner side wall of the secondary housing 253, which is spaced apart from the clearance hole, allowing the push rod 220 to accurately contact the trigger assembly 230. Thus, by covering the clearance hole on the side of the clearance hole away from the third gas storage space 252 with the secondary housing 253 to form the receiving space 2531, the position of the trigger assembly 230 is fixed and stable, effectively reducing the risk of false triggering of the trigger assembly 230 due to continuous vibration of the compressor 100. At the same time, the receiving space 2531 isolates external environmental factors, preventing dust and moisture from entering the trigger assembly 230, extending the service life of the equipment, and ensuring that the alarm signal can be triggered in a timely and accurate manner in case of refrigerant leakage.
[0048] In some embodiments, the sealing alarm device 200 includes an arc-shaped plate 260, which is disposed on the side of the first elastic sealing cover 210 near the push rod 220. The side of the arc-shaped plate 260 away from the first elastic sealing cover 210 is connected to the push rod 220, and the cross-sectional radius of the arc-shaped plate 260 is larger than the cross-sectional radius of the first elastic sealing cover 210.
[0049] The arc-shaped plate 260 is a curved guide structure with a cross-sectional radius larger than that of the first elastic sealing cover 210. This allows the contact area between the first elastic sealing cover 210 and the arc-shaped plate 260 to gradually increase as the first elastic sealing cover 210 expands due to refrigerant leakage. The arc-shaped plate 260 can more smoothly guide the push rod 220 in the radial direction, reducing the risk of push rod 220 deviating. The side of the arc-shaped plate 260 facing away from the first elastic sealing cover 210 is directly connected to the push rod 220, allowing the expansion force to be efficiently transmitted to the push rod 220 and reducing vibration interference. The arc-shaped plate 260 can be made of a rubber material with a certain degree of hardness, enabling it to both support the movement of the push rod 220 and possess a certain deformation capacity to adapt to the deformation of the first elastic sealing cover 210. Therefore, the push rod 220 can move more stably and smoothly, significantly reducing the triggering delay of the triggering component 230 and the probability of accidental activation.
[0050] In some embodiments, the arc-shaped plate 260 is connected to the first elastic sealing cover 210 through multiple connection points spaced apart in the axial direction. The first elastic sealing cover 210 includes multiple bending deformation portions spaced apart in the axial direction, with each bending deformation portion located between two connection points. When the first elastic sealing cover 210 is not expanded, the bending deformation portions are in a bent and folded state. When the first elastic sealing cover 210 expands, the bending deformation portions gradually become stretched. The arc-shaped plate 260 has both a certain degree of hardness and a certain degree of deformation capacity, allowing it to adapt to the deformation of the bending deformation portions. Thus, the arc-shaped plate 260 can both push the push rod 220 due to the expansion of the first elastic sealing cover 210 and maintain a stable connection with the first elastic sealing cover 210, reducing the risk of displacement of the arc-shaped plate 260 due to unstable connection with the first elastic sealing cover 210, thereby causing the push rod 220 to shift.
[0051] In some embodiments, the sealing alarm device 200 includes a plurality of fixing posts 270, which extend in the axial direction and are circumferentially spaced around the air intake pipe 130. Each fixing post 270 is connected to the main housing 251 and the compressor 100.
[0052] The fixing post 270 provides mechanical support to ensure the sealing alarm device 200 is securely installed under the vibration of the compressor 100. The fixing post 270 can be made of stainless steel or aluminum alloy to enhance its strength. The number of fixing posts 270 can be two, three, or four. For example, four fixing posts 270 are evenly distributed circumferentially along the intake pipe 130 to optimize force balance. The end of the fixing post 270 near the compressor 100 may have an external thread, and the housing of the compressor 100 may have a threaded hole with an internal thread. Each fixing post 270 is connected to the main housing 251 and can be fixed to the housing of the compressor 100 via the external thread. Thus, the sealing shell 250 can be stably fixed to the compressor 100 by the fixing post 270, thereby limiting the rotation of the sealing shell 250 in the circumferential direction and reducing the risk of misalignment between the sealing shell 250 and the push rod 220 or interference between the sealing shell 250 and the push rod 220, which could lead to the triggering component 230 failing to be stably triggered.
[0053] In some embodiments, each fixing post 270 includes a fixing head 271 and a post body 272. The outer periphery of the exhaust pipe 110 is provided with an annular protrusion 120. The post body 272 penetrates the main housing 251 and is connected to the outer casing of the compressor 100. The fixing head 271 abuts against the side of the main housing 251 opposite to the exhaust pipe 110, and the annular protrusion 120 abuts against the side of the main housing 251 opposite to the fixing head 271.
[0054] A fixing head 271 is connected to one end of a column 272. The end of the column 272 away from the fixing head 271 can penetrate two relatively spaced side walls of the main housing 251 and connect to the outer casing of the compressor 100. The exhaust pipe 110 includes an annular protrusion 120, which is disposed on the outer periphery of the exhaust pipe 110. The fixing head 271 and the annular protrusion 120 are spaced apart in the axial direction. The fixing head 271 abuts against the side of the main housing 251 opposite to the compressor 100, and the annular protrusion 120 abuts against the side of the main housing 251 opposite to the fixing head 271. This clamps the main housing 251 between the annular protrusion 120 and the fixing head 271, effectively preventing the sealing alarm device 200 from shifting in the axial direction. It also reduces the risk of misalignment between the sealing housing 250 and the push rod 220 in the axial direction. This allows the sealing alarm device 200 to be stably installed at the connection between the intake pipe 130 and the exhaust pipe 110, and also reduces the risk that the triggering component 230 may not respond in time due to misalignment of the sealing shell 250 and the push rod 220.
[0055] Of course, in some other embodiments, an annular groove may also be provided on the outer periphery of the exhaust pipe 110. The annular groove is arranged around the circumference of the exhaust pipe 110, and the end of the main housing 251 near the compressor 100 is confined within the annular groove, thereby achieving the purpose of limiting the sealing alarm device 200 in the axial direction. This reduces the risk that the triggering component 230 may not respond in time due to misalignment between the sealing housing 250 and the push rod 220.
[0056] In some embodiments, the air conditioning system 10 further includes a control component, which can be used to receive alarm signals from the sealing alarm device 200 and control the operation of the compressor 100. When refrigerant leaks, the trigger component 230 sends an alarm signal, and the control component receives the alarm signal to send a command to stop the compressor 100, thereby reducing the risk of continuous refrigerant leakage. The vehicle also includes a vehicle infotainment system, which can also be used to receive alarm signals from the sealing alarm device 200. After receiving the alarm signal, the vehicle infotainment system can issue a refrigerant leak warning to alert the user. The vehicle infotainment system can also be connected to the control component, so that the vehicle infotainment system can send a command to the control component to shut down the compressor 100, thereby achieving the stopping or starting of the compressor through the vehicle infotainment system.
[0057] In some embodiments, the trigger component 230 may include an electrically connected trigger element and a signal transmission element. The trigger element may be a varistor, sensor, or microswitch, and the signal transmission element may be a transmission line or a wireless transmitter. For example, the trigger element is a microswitch, and the signal transmission element is a transmission line. When the push rod 220 contacts the microswitch, the transmission line forms a conductive circuit. The transmission line can also be connected to the vehicle infotainment system to transmit the alarm signal. The use of a microswitch and transmission line makes signal transmission more stable, reduces the failure rate of the trigger component 230, and lowers the risk of refrigerant leakage due to trigger component 230 failure, thus preventing the timely transmission of alarm signals.
[0058] In some embodiments, the sealing alarm device 200 further includes an elastic recovery element located between the arc plate 260 and the main housing 251. The elastic recovery element can be an elastic component such as a spring or a sheet. When the first elastic sealing cover 210 expands due to refrigerant leakage, causing the arc plate 260 and the push rod 220 to move toward the trigger assembly 230 in sequence, the elastic recovery element is in a compressed state. After the refrigerant leakage is repaired, the first elastic sealing cover 210 loses its expansion force, and the elastic recovery element can restore the first elastic sealing cover 210 to its unexpanded state through the arc plate 260.
[0059] In summary, the first elastic sealing cover 210 forms a first gas storage space 211 at the connection between the exhaust pipe 110 and the intake pipe 130. This allows gas to accumulate inside the first elastic sealing cover 210 when refrigerant leaks, effectively buffering the leakage process and preventing direct escape into the external environment, thus reducing the safety risks caused by the instantaneous leakage of flammable and explosive refrigerant. The expansion of the first elastic sealing cover 210 pushes the push rod 220 to contact the trigger component 230, which immediately sends an alarm signal. This not only improves the sealing performance of the compressor 100 but also provides timely alarm, enhancing the safety and reliability of the air conditioning system 10.
[0060] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and not to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application, and they should all be covered within the scope of the claims and specification of this application. In particular, as long as there is no structural conflict, the various technical features mentioned in the embodiments can be combined in any way. This application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. An air conditioning system, characterized in that, The air conditioning system includes: Compressor, including the exhaust pipe; A condenser, including an intake pipe connected to the exhaust pipe; A sealing alarm device includes a first elastic sealing cover, a push rod, and a trigger assembly. The first elastic sealing cover is sleeved at the connection between the exhaust pipe and the intake pipe to form a first gas storage space between the first elastic sealing cover, the exhaust pipe, and the intake pipe. The push rod is connected to the side of the first elastic sealing cover away from the first gas storage space. The trigger assembly is spaced apart from the push rod. The first elastic sealing cover is configured to expand when fluid enters the first gas storage space to push the push rod closer to or away from the trigger assembly.
2. The air conditioning system according to claim 1, characterized in that, The sealing alarm device includes a second elastic sealing cover, which is located within the first gas storage space and is fitted onto the connection between the air inlet pipe and the exhaust pipe to form a second gas storage space between the second elastic sealing cover, the air inlet pipe, and the exhaust pipe. The dimension of the second elastic sealing cover in the axial direction of the exhaust pipe is smaller than the dimension of the first elastic sealing cover in the axial direction. The second elastic sealing cover corresponds to the push rod in the radial direction of the exhaust pipe.
3. The air conditioning system according to claim 2, characterized in that, The second elastic sealing cover includes a main body and at least one arc-shaped sealing part. One of the arc-shaped sealing parts is connected to one end of the main body in the axial direction. The end of the arc-shaped sealing part away from the main body is sleeved on the outer periphery of the air inlet pipe or the exhaust pipe. The arc center of the arc-shaped sealing part is located on the side away from the second air storage space.
4. The air conditioning system according to claim 2, characterized in that, The sealing alarm device includes a sealing shell, which includes a main shell. The main shell is fitted onto the connection between the air inlet pipe and the exhaust pipe to form a third gas storage space between the main shell, the air inlet pipe, and the exhaust pipe. The first elastic sealing cover is located within the third gas storage space.
5. The air conditioning system according to claim 4, characterized in that, The main housing has a clearance hole on one side wall corresponding to the push rod for avoiding the push rod. The clearance hole is connected to the third gas storage space. Part of the push rod is inserted into the clearance hole. The triggering component is located on the side of the clearance hole away from the third gas storage space.
6. The air conditioning system according to claim 5, characterized in that, The sealing shell includes a secondary shell, which covers the side of the clearance hole away from the third gas storage space to form an accommodating space with the side wall of the main shell. The triggering component is located in the accommodating space and is installed on an inner side wall of the secondary shell that is spaced apart from the clearance hole.
7. The air conditioning system according to claim 1, characterized in that, The sealing alarm device includes an arc-shaped plate, which is disposed on the side of the first elastic sealing cover near the push rod. The side of the arc-shaped plate away from the first elastic sealing cover is connected to the push rod. The cross-sectional radius of the arc-shaped plate is larger than the cross-sectional radius of the first elastic sealing cover.
8. The air conditioning system according to claim 4, characterized in that, The sealing alarm device includes multiple fixed posts, which extend in the axial direction and are spaced apart circumferentially around the air intake pipe. Each fixed post is connected to the main housing and the compressor.
9. The air conditioning system according to claim 8, characterized in that, Each of the fixed columns includes a fixed head and a column body. The outer periphery of the exhaust pipe is provided with an annular protrusion. The column body penetrates the main housing and is connected to the outer casing of the compressor. The fixed head abuts against the side of the main housing opposite to the exhaust pipe, and the annular protrusion abuts against the side of the main housing opposite to the fixed head.
10. A vehicle, characterized in that, The vehicle includes an air conditioning system as described in any one of claims 1 to 9.