Double-wire boltless integral suspender
Patent Information
- Application Number
- CN202521427733.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-09
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-07-09
AI Technical Summary
传统的吊弦结构多采用螺栓连接方式,存在安装复杂、易松动、维护工作量大等问题
1、线夹耦合设计:采用左、右线夹耦合的方式,无需使用螺栓连接,安装简便快捷,大大缩短了施工时间,提高了工作效率。同时,耦合结构通过斜面加防滑纹的咬合方式,增强了连接的稳定性和可靠性,有效防止了线夹松动和脱落。
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Figure CN224766528U_ABST
Abstract
Description
Technical Field
[0001] This utility model discloses a double-line boltless integral dropper, belonging to the field of electrified railway catenary technology. Background Technology
[0002] Subways typically use DC power supply, operate at high density, and have high traction power, requiring the transmission of large amounts of current. Double catenary wires and double contact wires can significantly increase the current-carrying area of the contact network, meeting the high current power supply needs of subway trains and ensuring sufficient electrical energy during starting, acceleration, and climbing.
[0003] The existing urban rail contact network uses a double-line integral dropper device with bolted connection structure for the line clamps. It has many parts, large overall weight, and complex installation. There is a risk of bolts not being tightened properly, and there is also a risk of vibration and loosening during long-term operation. In addition, there is a risk of collision between the pantograph and bolts at small curves due to the track being too high, which increases the workload of installation, operation and maintenance.
[0004] In electrified railway catenary systems, droppers are key components connecting the contact wire and the catenary, and their performance directly affects the stability and current collection quality of the catenary. Traditional dropper structures mostly use bolted connections, which suffer from problems such as complex installation, easy loosening, and high maintenance workload. Furthermore, the fixing method for the return wire is also cumbersome, making it difficult to guarantee its stability and reliability. Therefore, it is necessary to design a new type of boltless integral dropper to solve the problems existing in the current technology. Utility Model Content
[0005] This utility model aims to provide a double-line boltless integral dropper, which achieves the effects of simple installation, reliable connection and convenient maintenance through the coupling design of the wire clamp and the optimized return line fixing method, thereby improving the stability and current collection quality of the contact network system.
[0006] The technical solution of this utility model is as follows: A double-wire boltless integral dropper includes a double-load-bearing wire clamp, a dropper wire, and a double-contact wire clamp. The double-contact wire clamp is used to connect the double contact wire and the dropper wire. The double-load-bearing cable passes through two load-bearing cable slots above the double-load-bearing cable clamp. The double-load-bearing cable clamp includes a left double-load-bearing cable clamp and a right double-load-bearing cable clamp. The left double-load-bearing cable clamp claw below the left double-load-bearing cable clamp engages with the right double-load-bearing cable clamp claw below the right double-load-bearing cable clamp to form an upper lifting ring claw hole. An upper return line base one is provided at the contact point between the left double-load-bearing cable clamp claw and the left double-load-bearing cable clamp body. An upper return line base one is provided on the upper return line base one for inserting and fixing one end of the upper return line. The upper lifting ring of the suspension wire passes through the upper lifting ring claw hole below the double-load-bearing cable clamp. An upper return line base two is provided below the upper lifting ring. An upper return line base two is provided on the upper return line base two for inserting and fixing the other end of the upper return line. The dual contact wires pass through two contact wire slots below the dual contact wire clamp. The dual contact wire clamp includes a left dual contact wire clamp and a right dual contact wire clamp. The left and right dual contact wire clamps are coupled together to form a dual contact wire clamp. The left dual contact wire clamp claw above the left dual contact wire clamp and the right dual contact wire clamp claw below the right dual contact wire clamp engage to form a lower lifting ring claw hole. A lower return wire base one is provided at the contact point between the right dual contact wire clamp claw and the right dual contact wire clamp body. A lower return wire base one is provided on the lower return wire base one for inserting and fixing one end of the lower return wire. The lower lifting ring of the suspension wire passes through the lower lifting ring claw hole above the dual contact wire clamp. A lower return wire base two is provided above the lower lifting ring. A lower return wire base two is provided on the lower return wire base two for inserting and fixing the other end of the lower return wire.
[0007] Preferably, the left double-load-bearing cable clamp includes two arc-shaped buckle slots above it, and the right double-contact wire clamp also has two corresponding arc-shaped buckle slots above it. When the left double-load-bearing cable clamp and the right double-contact wire clamp are coupled, two load-bearing cable buckle slots are formed.
[0008] Preferably, the left double contact wire clamp includes two half-contact wire slots below it, and the right double load-bearing wire clamp also has two corresponding half-contact wire slots below it. When the left double contact wire clamp and the right double load-bearing wire clamp are coupled, two contact wire slots are formed.
[0009] Preferably, the left double-load-bearing cable clamp claw and the right double-load-bearing cable clamp claw engage with each other by means of beveled surfaces and anti-slip textures; The left double contact wire clamp claw and the right double contact wire clamp claw also engage through a beveled surface with anti-slip texture.
[0010] Preferably, the two ends of the upper return line are respectively inserted into upper return line hole one and upper return line hole two, and the upper return line is fixed by pressing. The two ends of the lower return line are respectively inserted into the lower return line hole one and the lower return line hole two, and the lower return line is fixed by pressing.
[0011] The present invention provides an integral dropper for use with double-bearing cables and double-contact wires, which has the following significant advantages: 1. Wire clamp coupling design: Utilizing left and right wire clamp coupling eliminates the need for bolt connections, simplifying and speeding up installation, significantly reducing construction time and improving work efficiency. Simultaneously, the coupling structure, with its beveled and anti-slip textured interlocking mechanism, enhances the stability and reliability of the connection, effectively preventing wire clamp loosening and detachment.
[0012] 2. Optimized return line fixing: By setting return line holes on the upper and lower return line bases and fixing the return line by pressing, the fixing of the return line is more secure and reliable, avoiding the loosening problem that may occur in traditional fixing methods, and improving the safety and stability of the contact network system.
[0013] 3. Compact Overall Structure: The boltless integral dropper structure of this utility model is compact, with reasonable connections between components, reducing space occupation and facilitating installation and maintenance. Furthermore, the overall design meets the technical requirements of electrified railway catenary systems and can satisfy the needs of high-speed railway operation. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of the present invention. Figure 1 ; Figure 2 This is a schematic diagram of the overall structure of the present invention. Figure 2 ; Figure 3 This is a schematic diagram of the structure of a double-load-bearing cable clamp; Figure 4 This is a schematic diagram of the left double-load-bearing cable clamp; Figure 5 This is a schematic diagram of the right double-load-bearing cable clamp; Figure 6 This is a schematic diagram of the structure of a double contact wire clamp; Figure 7 This is a schematic diagram of the left double contact wire clamp; Figure 8 This is a schematic diagram of the right double contact wire clamp. Detailed Implementation
[0015] The present invention will be further described below with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and should not be used to limit the scope of protection of the present invention.
[0016] like Figure 1-8As shown, a double-wire boltless integral dropper includes a double-load-bearing cable clamp 1, a dropper wire 2, and a double-contact wire clamp 3. The double-contact wire clamp 3 is used to connect the double-contact wire 4 and the dropper wire 2, and the double-load-bearing cable clamp 1 is used to connect the double-load-bearing cable 5 and the dropper wire 2. Its characteristic is that... The double-load-bearing cable 5 passes through the two load-bearing cable slots above the double-load-bearing cable clamp 1. The double-load-bearing cable clamp 1 includes a left double-load-bearing cable clamp 1-1 and a right double-load-bearing cable clamp 1-2. The left double-load-bearing cable clamp 1-1 and the right double-load-bearing cable clamp 1-2 are coupled together to form the double-load-bearing cable clamp 1. The left double-load-bearing cable clamp claw 1-1-1 below the left double-load-bearing cable clamp 1-1 engages with the right double-load-bearing cable clamp claw 1-2-1 below the right double-load-bearing cable clamp 1-2 to form an upper lifting ring claw hole. The left double-load-bearing cable clamp... A top return line base 1-3 is provided at the contact point between the claw 1-1-1 and the body of the left double-bearing cable clamp 1-1. A top return line hole 1-3-1 is provided on the top return line base 1-3 for inserting and fixing one end of the top return line 2-5. The upper lifting ring 2-1 of the suspension wire 2 passes through the upper lifting ring claw hole below the double-bearing cable clamp 1. A second top return line base 2-3 is provided below the upper lifting ring 2-1. A second top return line hole 2-3-1 is provided on the second top return line base 2-3 for inserting and fixing the other end of the top return line 2-5. The dual contact wire 4 passes through the two contact wire slots below the dual contact wire clamp 3. The dual contact wire clamp 3 includes a left dual contact wire clamp 3-1 and a right dual contact wire clamp 3-2. The left dual contact wire clamp 3-1 and the right dual contact wire clamp 3-2 are coupled together to form the dual contact wire clamp 3. The left dual contact wire clamp claw 3-1-1 above the left dual contact wire clamp 3-1 and the right dual contact wire clamp claw 3-2-1 below the right dual contact wire clamp 3-2 engage to form a lower lifting ring claw hole. The right dual contact wire clamp... A lower return line base 3-3 is provided at the contact point between the claw 3-2-1 and the body of the right double contact line clamp 3-2. A lower return line hole 3-3-1 is provided on the lower return line base 3-3 for inserting and fixing one end of the lower return line 2-6. The lower hanging ring 2-2 of the suspension wire 2 passes through the lower hanging ring claw hole above the double contact line clamp 3. A lower return line base 2-4 is provided above the lower hanging ring 2-2. A lower return line hole 2-4-1 is provided on the lower return line base 2-4 for inserting and fixing the other end of the lower return line 2-6.
[0017] Preferably, the left double-load-bearing cable clamp 1-1 has two arc-shaped buckle grooves above it, and the right double-contact cable clamp 3-2 also has two corresponding arc-shaped buckle grooves above it. When the left double-load-bearing cable clamp 1-1 and the right double-contact cable clamp 3-2 are coupled, two load-bearing cable buckle grooves are formed.
[0018] Preferably, the left double contact wire clamp 3-1 includes two half-contact wire slots below it, and the right double load-bearing wire clamp 1-2 also has two corresponding half-contact wire slots below it. When the left double contact wire clamp 3-1 and the right double load-bearing wire clamp 1-2 are coupled, two contact wire slots are formed.
[0019] Preferably, the left double-load-bearing cable clamp claw 1-1-1 and the right double-load-bearing cable clamp claw 1-2-1 are engaged by means of beveled surfaces and anti-slip textures; The left double contact wire clamp claw 3-1-1 and the right double contact wire clamp claw 3-2-1 also engage through a beveled surface with anti-slip texture.
[0020] Preferably, the two ends of the upper return line 2-5 are respectively inserted into the upper return line hole 1-3-1 and the upper return line hole 2-3-1, and the upper return line 2-5 is fixed by pressing. The two ends of the lower return line 2-6 are inserted into the lower return line hole 3-3-1 and the lower return line hole 2-4-1 respectively, and the lower return line 2-6 is fixed by pressing.
[0021] Installation steps: Install the double-load-bearing cable clamp 1: Place the left double-load-bearing cable clamp 1-1 and the right double-load-bearing cable clamp 1-2 on both sides of the double-load-bearing cable, so that the double-load-bearing cable is embedded in the load-bearing cable slots formed by the two arc-shaped buckle grooves. Then, couple the left and right double-load-bearing cable clamps so that the left double-load-bearing cable clamp claw 1-1-1 and the right double-load-bearing cable clamp claw 1-2-1 engage through the beveled surface with anti-slip texture to form the upper lifting ring claw hole.
[0022] Install the upper return line 2-5: Insert one end of the upper return line 2-5 into the upper return line hole 1-3-1 on the upper return line base 1-3, and insert the other end into the upper return line hole 2-3-1 on the upper return line base 2-3. Then use a pressing tool to press and fix the upper return line.
[0023] Install the suspension line 2: Pass the upper ring 2-1 of the suspension line 2 through the upper ring claw hole below the double-bearing cable clamp 1.
[0024] Install the double contact wire clamp 3: Place the left double contact wire clamp 3-1 and the right double contact wire clamp 3-2 on both sides of the double contact wire, so that the double contact wire is embedded in the contact wire slot formed by the two half contact wire slots. Then, couple the left and right double contact wire clamps so that the left double contact wire clamp claw 3-1-1 and the right double contact wire clamp claw 3-2-1 engage through the beveled surface with anti-slip texture to form the lower lifting ring claw hole.
[0025] Install the lower return line 2-6: Insert one end of the lower return line 2-6 into the lower return line hole 3-3-1 on the lower return line base 3-3, and insert the other end into the lower return line hole 2-4-1 on the lower return line base 2-4. Then use a pressing tool to press and fix the lower return line.
[0026] Installation complete: Pass the lower lifting ring 2-2 of the dropper 2 through the lower lifting ring claw hole above the double contact wire clamp 3 to complete the installation of the boltless overall dropper.
[0027] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A boltless integral dropper, comprising a double-load-bearing cable clamp (1), a dropper wire (2), and a double-contact wire clamp (3), wherein the double-contact wire clamp (3) is used to connect the double-contact wire (4) and the dropper wire (2), and the double-load-bearing cable clamp (1) is used to connect the double-load-bearing cable (5) and the dropper wire (2); characterized in that, The double-bearing cable (5) passes through the two bearing cable slots above the double-bearing cable clamp (1). The double-bearing cable clamp (1) includes a left double-bearing cable clamp (1-1) and a right double-bearing cable clamp (1-2). The left double-bearing cable clamp (1-1) and the right double-bearing cable clamp (1-2) are coupled together to form the double-bearing cable clamp (1). The left double-bearing cable clamp claw (1-1-1) below the left double-bearing cable clamp (1-1) and the right double-bearing cable clamp claw (1-2-1) below the right double-bearing cable clamp (1-2) engage to form an upper lifting ring claw hole. The left double-bearing cable clamp claw... (1-1-1) An upper return line base one (1-3) is set at the contact point with the body of the left double-bearing cable clamp (1-1). An upper return line hole one (1-3-1) is set on the upper return line base one (1-3) for inserting and fixing one end of the upper return line (2-5). The upper lifting ring (2-1) of the suspension wire (2) passes through the upper lifting ring claw hole below the double-bearing cable clamp (1). An upper return line base two (2-3) is set below the upper lifting ring (2-1). An upper return line hole two (2-3-1) is set on the upper return line base two (2-3) for inserting and fixing the other end of the upper return line (2-5). The double contact wire (4) passes through the two contact wire slots below the double contact wire clamp (3). The double contact wire clamp (3) includes a left double contact wire clamp (3-1) and a right double contact wire clamp (3-2). The left double contact wire clamp (3-1) and the right double contact wire clamp (3-2) are coupled together to form the double contact wire clamp (3). The left double contact wire clamp claw (3-1-1) above the left double contact wire clamp (3-1) and the right double contact wire clamp claw (3-2-1) below the right double contact wire clamp (3-2) engage to form a lower lifting ring claw hole. (3-2-1) A lower return line base one (3-3) is provided at the contact point with the body of the right double contact line clamp (3-2). A lower return line hole one (3-3-1) is provided on the lower return line base one (3-3) for inserting and fixing one end of the lower return line (2-6). The lower hanging ring (2-2) of the suspension wire (2) passes through the lower hanging ring claw hole above the double contact line clamp (3). A lower return line base two (2-4) is provided above the lower hanging ring (2-2). A lower return line hole two (2-4-1) is provided on the lower return line base two (2-4) for inserting and fixing the other end of the lower return line (2-6).
2. The double-line boltless integral dropper according to claim 1, characterized in that, The left double-load-bearing cable clamp (1-1) includes two arc-shaped buckle slots above it, and the right double-contact wire clamp (3-2) also has two corresponding arc-shaped buckle slots above it. When the left double-load-bearing cable clamp (1-1) and the right double-contact wire clamp (3-2) are coupled, two load-bearing cable slots are formed.
3. The double-line boltless integral dropper according to claim 1, characterized in that, The left double contact wire clamp (3-1) includes two half contact wire slots below it, and the right double load-bearing cable clamp (1-2) also has two corresponding half contact wire slots below it. When the left double contact wire clamp (3-1) and the right double load-bearing cable clamp (1-2) are coupled, two contact wire slots are formed.
4. The double-line boltless integral dropper according to claim 1, characterized in that, The left double-load-bearing cable clamp claw (1-1-1) and the right double-load-bearing cable clamp claw (1-2-1) engage with each other by means of beveled surfaces and anti-slip textures; The left double contact wire clamping claw (3-1-1) and the right double contact wire clamping claw (3-2-1) also engage through a beveled surface with anti-slip texture.
5. A two-wire boltless unitary pendant according to claim 1, wherein, The two ends of the upper return line (2-5) are respectively inserted into the upper return line hole one (1-3-1) and the upper return line hole two (2-3-1), and the upper return line (2-5) is fixed by pressing. The two ends of the lower return line (2-6) are inserted into the lower return line hole one (3-3-1) and the lower return line hole two (2-4-1) respectively, and the lower return line (2-6) is fixed by pressing.