Modular battery transfer trolley
Patent Information
- Application Number
- CN202521834344.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-27
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-08-27
AI Technical Summary
[0004]本实用新型针对现有技术中托盘承载空间固定,无法适用不同规格的电池搬运使用问题,提出如下技术方案:
[0013] 1. By combining movable baffles, telescopic rods and limiting guide rails, the carrying space can be flexibly adjusted according to the battery specifications. Extending the movable baffle can expand the space to accommodate multiple sets of batteries, while retracting it can accommodate smaller batteries. At the same time, the spacing between the support plates can be adjusted independently, which can separate different battery models and prevent the batteries from tilting due to shaking by increasing support points. It is more suitable for the transfer needs of multiple scenarios such as production lines, warehouses, and maintenance.
Smart Images

Figure CN224766761U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of battery transfer technology, and in particular relates to a modular battery transfer trolley. Background Technology
[0002] Batteries are widely used in various industrial equipment and transportation vehicles due to their low cost and high reliability. However, batteries are relatively heavy and require frequent handling during production, storage, and use.
[0003] Currently, the most commonly used battery transport tools are ordinary handcarts, which are usually carried by pallets. However, the carrying space of the pallet is fixed and cannot be flexibly adjusted according to the specifications and quantity of the batteries, resulting in poor applicability. Utility Model Content
[0004] This utility model addresses the problem in existing technologies where the fixed load-bearing space of the pallet makes it unsuitable for handling batteries of different sizes, and proposes the following technical solution:
[0005] A modular battery transport trolley includes: a tray base, with a fixed baffle and a movable baffle respectively provided at both ends of the tray base; telescopic rods are provided on both sides of the movable baffles; and a limiting guide rail fixedly connected to the tray base is sleeved on the outer surface of the telescopic rods.
[0006] Multiple support plates are provided between the movable baffle and the tray base, and the two ends of the support plates are movably sleeved on the surfaces of two telescopic rods.
[0007] As a preferred embodiment of the above technical solution, a fixing component is also included. The fixing component is used for limiting and fixing the telescopic rod and the support plate. The fixing component includes a connecting piece and multiple fixing blocks. The end surfaces of the fixing blocks are roughened. One of the fixing blocks is movably inserted into the limiting guide rail, and the other fixing blocks are movably inserted into the corresponding support plate. One end of the connecting piece is connected to the fixing block near the movable baffle, and the other end of the connecting piece extends sequentially through multiple fixing blocks into the limiting guide rail. A fixing bolt is provided at the bottom of the limiting guide rail on the connecting piece, and the fixing bolt is threaded into the limiting guide rail.
[0008] As a preferred embodiment of the above technical solution, it also includes two sets of casters, one set of two casters fixedly installed at the bottom of the movable baffle, and the other set of two casters fixedly installed at the bottom of the tray base.
[0009] As a preferred embodiment of the above technical solution, a handle is also included, which is fixedly connected to the tray base, and the middle surface of the handle is provided with anti-slip texture.
[0010] As a preferred embodiment of the above technical solution, the tray base is inclined relative to the horizontal plane, and the inclination angle of the tray base is in the range of 0-15 degrees.
[0011] As a preferred embodiment of the above technical solution, the ends of the fixed baffle, the movable baffle, and the two limiting guide rails all protrude from the top of the tray base, and the ends of the fixed baffle, the movable baffle, and the two limiting guide rails are flush.
[0012] The beneficial effects of this utility model are as follows:
[0013] 1. By combining movable baffles, telescopic rods and limiting guide rails, the carrying space can be flexibly adjusted according to the battery specifications. Extending the movable baffle can expand the space to accommodate multiple sets of batteries, while retracting it can accommodate smaller batteries. At the same time, the spacing between the support plates can be adjusted independently, which can separate different battery models and prevent the batteries from tilting due to shaking by increasing support points. It is more suitable for the transfer needs of multiple scenarios such as production lines, warehouses, and maintenance.
[0014] 2. By rotating a single fixing bolt, the connecting piece moves up and down, so that all fixing blocks simultaneously contact or separate from the telescopic rod and support plate, and the fixed state and free state between the telescopic rod and the limit guide rail, and between the telescopic rod and the support plate can be switched in one piece, making the fixing method simpler and more convenient. Attached Figure Description
[0015] Figure 1 The diagram shown is a schematic representation of the overall structure of the embodiment;
[0016] Figure 2 The view shown is a front sectional view of an embodiment;
[0017] Figure 3 The diagram shows the installation location of the fixing component in the embodiment.
[0018] In the diagram: 10, tray base; 20, fixed baffle; 30, movable baffle; 40, telescopic rod; 50, limit guide rail; 60, support plate; 70, fixing component; 71, connecting piece; 72, fixing block; 73, fixing bolt; 80, caster wheel; 90, handle. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments and the accompanying drawings.
[0020] Figures 1-3 In the present invention, a modular battery transfer trolley includes: a tray base 10, wherein a fixed baffle 20 and a movable baffle 30 are respectively provided at both ends of the tray base 10, and a telescopic rod 40 is provided on both sides of the movable baffle 30, and a limiting guide rail 50 fixedly connected to the tray base 10 is sleeved on the outer surface of the telescopic rod 40.
[0021] Multiple support plates 60 are provided between the movable baffle 30 and the pallet base 10. The two ends of the support plates 60 are movably sleeved on the surfaces of two telescopic rods 40. The pallet base 10 is inclined relative to the horizontal plane, and the inclination angle of the pallet base 10 ranges from 0 to 15 degrees. The inclined pallet uses gravity to reduce the tendency of the battery to slide, the enclosure restricts displacement from the side, and the fixing component 70 structurally locks the position of the support and the baffle. The three work together to form a three-dimensional stable system of "active anti-movement + passive blocking + structural locking", which significantly improves the safety of the transfer process.
[0022] The ends of the fixed baffle 20, the movable baffle 30, and the two limiting guide rails 50 all protrude from the top of the tray base 10, and the ends of the fixed baffle 20, the movable baffle 30, and the two limiting guide rails 50 are flush.
[0023] By combining the movable baffle 30, the telescopic rod 40 and the limiting guide rail 50, the carrying space can be flexibly adjusted according to the battery specifications. Extending the movable baffle 30 can expand the space to accommodate multiple sets of batteries, while retracting it can accommodate smaller batteries. At the same time, the spacing of the support plates 60 can be adjusted independently, which can separate different models of batteries and prevent the batteries from tilting due to shaking by increasing the support points. It is more suitable for the transfer needs of multiple scenarios such as production lines, warehouses, and maintenance.
[0024] Figures 2-3 The device also includes a fixing component 70, which is used to limit and fix the telescopic rod 40 and the support plate 60. The fixing component 70 includes a connecting piece 71 and a plurality of fixing blocks 72. The end surface of the fixing blocks 72 is roughened. One of the fixing blocks 72 is movably inserted into the limiting guide rail 50, and the other fixing blocks 72 are movably inserted into the corresponding support plate 60. One end of the connecting piece 71 is connected to the fixing block 72 near the movable baffle 30, and the other end of the connecting piece 71 extends through the plurality of fixing blocks 72 into the limiting guide rail 50. The connecting piece 71 is provided with a fixing bolt 73 at the bottom of the limiting guide rail 50, and the fixing bolt 73 is threaded into the limiting guide rail 50.
[0025] By rotating a single fixing bolt 73, the connecting piece 71 moves up and down, causing all fixing blocks 72 to simultaneously contact or separate from the telescopic rod 40 and the support plate 60. This allows for seamless switching between the fixed and free states of the telescopic rod 40 and the limit guide rail 50, and between the telescopic rod 40 and the support plate 60, making the fixing method simpler and more convenient.
[0026] Figures 1-2 The system also includes two sets of casters 80, one set of two casters 80 is fixedly installed at the bottom of the movable baffle 30, and the other set of two casters 80 is fixedly installed at the bottom of the tray base 10.
[0027] It also includes a handle 90, which is fixedly connected to the tray base 10, and the middle surface of the handle 90 is provided with anti-slip texture.
[0028] Working principle: During use, adjust the position of the movable baffle 30 according to the specifications and quantity of the batteries. After rotating the fixing bolt 73 counterclockwise, the connecting piece 71 moves downward under the action of gravity, causing the fixing block 72 to leave the surface of the support plate 60 and the limiting guide rail 50. Pulling the movable baffle 30 drives the telescopic rod 40 to move within the limiting guide rail 50 until the bearing space formed by the fixed baffle 20, the movable baffle 30 and the two limiting guide rails 50 reaches the required requirements. Then, adjust the spacing between the support plates 60 to increase the support area for the batteries and prevent the batteries from being placed unstable. Rotate the fixing bolt 73 clockwise to push the connecting piece 71 upward. Multiple fixing blocks 72 move upward and contact the surfaces of the support plate 60 and the limiting guide rail 50. Under the action of friction, the telescopic rod 40 is fixed between the limiting guide rail 50 and the support plate 60. Then, the batteries can be placed on the tray base 10. Push the handle 90, and the trolley can move flexibly under the action of the casters 80.
[0029] The above embodiments are only used to illustrate the technical solution of this utility model, and are not intended to limit it.
Claims
1. A modular battery transfer trolley, characterized in that, include: The pallet base (10) has a fixed baffle (20) and a movable baffle (30) at both ends. The movable baffle (30) has a telescopic rod (40) on both sides. The outer surface of the telescopic rod (40) is fitted with a limiting guide rail (50) that is fixedly connected to the pallet base (10). Multiple support plates (60) are provided between the movable baffle (30) and the tray base (10), and the two ends of the support plates (60) are movably sleeved on the surfaces of two telescopic rods (40).
2. The modular battery transport cart of claim 1, wherein, It also includes a fixing component (70), which is used to limit and fix the telescopic rod (40) and the support plate (60). The fixing component (70) includes a connecting piece (71) and a plurality of fixing blocks (72). The surface of the fixing blocks (72) at the ends is roughened. One of the fixing blocks (72) is movably inserted into the limiting guide rail (50), and the other fixing blocks (72) are movably inserted into the corresponding support plate (60). One end of the connecting piece (71) is connected to the fixing block (72) near the movable baffle (30). The other end of the connecting piece (71) extends through the plurality of fixing blocks (72) to the limiting guide rail (50). The connecting piece (71) is provided with a fixing bolt (73) at the bottom of the limiting guide rail (50). The fixing bolt (73) is threaded into the limiting guide rail (50).
3. The modular battery transport cart of claim 1, wherein, It also includes two sets of casters (80), one set of two casters (80) is fixedly installed at the bottom of the movable baffle (30), and the other set of two casters (80) is fixedly installed at the bottom of the tray base (10).
4. The modular battery transport cart of claim 1, wherein, It also includes a handle (90), which is fixedly connected to the tray base (10), and the middle surface of the handle (90) is provided with anti-slip texture.
5. The modular battery transport cart of claim 1, wherein, The tray base (10) is inclined relative to the horizontal plane, and the inclination angle of the tray base (10) is in the range of 0-15 degrees.
6. The modular battery transport cart of claim 1, wherein, The ends of the fixed baffle (20), the movable baffle (30) and the two limiting guide rails (50) all protrude from the top of the tray base (10), and the ends of the fixed baffle (20), the movable baffle (30) and the two limiting guide rails (50) are flush.