A car frame type three-dimensional frame

CN224766830UActive Publication Date: 2026-09-18SHANDONG DALI SPECIAL AUTOMOBILE MFG
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Patent Information

Application Number
CN202522064383.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-25
Publication Date
2026-09-18
Estimated Expiration
2035-09-25

AI Technical Summary

Technical Problem

[0004]但是该汽车车架在装配过程中,纵梁与横梁的定位精度较低,往往需要借助复杂的工装夹具进行辅助定位,不仅增加了生产设备成本,还延长了装配时间

Benefits of technology

1、该汽车框架式立体车架的对接定位斜插板活动插接在对接定位斜插口内,能够实现一号横梁杆和二号横梁杆与纵梁杆的快速定位,无需复杂的工装夹具,大大提高了装配效率,同时由于实现了精准定位,在焊接过程中能够减少焊接偏差,降低了焊接难度,保证了焊接质量,减少了后续修正工作。

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Abstract

The utility model discloses a kind of automobile frame type three-dimensional frame, specifically related to automobile manufacturing technical field, including longitudinal beam component, the top of longitudinal beam component is provided with crossbeam component, longitudinal beam component includes two longitudinal beam rods, the top surface both ends of two longitudinal beam rods are provided with No. Two No. The top surface of longitudinal beam rod and between two No. It is provided with four No. The butt joint positioning oblique insertion plate of this automobile frame type three-dimensional frame is movably inserted in butt joint positioning oblique insertion port, the quick positioning of No. One crossbeam rod and second crossbeam rod and longitudinal beam rod can be realized, without complex tooling fixture, greatly improve assembly efficiency, simultaneously, since accurate positioning is realized, welding deviation can be reduced in welding process, welding difficulty is reduced, welding quality is guaranteed, subsequent correction work is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of automobile manufacturing technology, specifically to a three-dimensional automobile frame. Background Technology

[0002] As a crucial load-bearing component of a car, the structural stability and assembly efficiency of the car frame directly affect the car's performance and production efficiency.

[0003] For example, Chinese patent application number 202022781020.0 discloses an automotive frame assembly, characterized by comprising a front longitudinal beam assembly, a floor longitudinal beam assembly, and a rear longitudinal beam assembly connected sequentially from front to rear. The front and rear longitudinal beam assemblies are at the same height, and the floor longitudinal beam assembly is lower than the front and rear longitudinal beam assemblies, creating a battery storage space above the floor longitudinal beam assembly. All three assemblies are made of aluminum alloy. This automotive frame has advantages such as a reasonable structural design, low weight, and the ability to increase battery capacity without increasing the overall vehicle weight, thus improving vehicle range.

[0004] However, during the assembly of this car frame, the positioning accuracy of the longitudinal and transverse beams is relatively low, often requiring the use of complex tooling fixtures for auxiliary positioning. This not only increases the cost of production equipment but also prolongs the assembly time. Furthermore, during welding, inaccurate positioning can easily lead to welding deviations, affecting the structural strength of the frame, increasing welding difficulty and subsequent correction work, and hindering the improvement of production efficiency and the assurance of product quality. Utility Model Content

[0005] The purpose of this utility model is to provide a three-dimensional vehicle frame to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a three-dimensional vehicle frame, including a longitudinal beam assembly, wherein a crossbeam assembly is provided at the top of the longitudinal beam assembly; The longitudinal beam assembly includes two longitudinal beams. Both ends of the top surface of the two longitudinal beams are provided with No. 2 docking positioning grooves. The top surface of the longitudinal beams and between the two No. 2 docking positioning grooves are provided with four No. 1 docking positioning grooves. The bottom surfaces of the multiple No. 1 docking positioning grooves and the multiple No. 2 docking positioning grooves are provided with multiple docking positioning oblique insertion ports. The crossbeam assembly includes a first crossbeam rod and a second crossbeam rod. Both ends of the first crossbeam rod are fixedly installed with a first lap joint, and both ends of the second crossbeam rod are fixedly installed with a second lap joint. The bottom surfaces of multiple first lap joints and multiple second lap joints are fixedly installed with docking positioning inclined plates. The first lap joint overlaps in the first docking positioning groove, the second lap joint overlaps in the second docking positioning groove, and the docking positioning inclined plate is movably inserted into the docking positioning inclined insertion port.

[0007] Preferably, multiple reinforcing ribs are fixedly sleeved on the two longitudinal beams from one end to the other. A baffle is fixedly installed on both sides of the two No. 1 docking positioning grooves on the top surface of the longitudinal beams and on the same side. A locking block is fixedly installed between the two No. 1 docking positioning grooves on the same side.

[0008] Preferably, a second locking block and a second baffle are fixedly installed on the top surface of the longitudinal beam rod and on both sides of the second docking positioning groove.

[0009] Preferably, the top of one side of each of the two No. 1 baffles and the No. 1 locking block arranged on the same side is provided with an insertion port. A No. 1 limiting plate is movably inserted into the three insertion ports. A No. 1 locking bolt is threaded into the top surface of the No. 1 locking block. The bottom end of the No. 1 locking bolt passes through the body of the No. 1 limiting plate. The bottom surface of the No. 1 limiting plate contacts the top surface of the No. 1 overlapping joint.

[0010] Preferably, one side of both the No. 2 locking block and the No. 2 baffle, which are arranged on the same side, is provided with an insertion interface. The No. 2 limiting plate is movably inserted into the two insertion interfaces, and the No. 2 locking bolt is threaded into the top surface of the No. 2 locking block.

[0011] Preferably, the bottom thread of the second locking bolt passes through the body of the second limiting plate, and the bottom surface of the second limiting plate contacts the top surface of the second lap joint.

[0012] Compared with the prior art, the beneficial effects of this utility model are: 1. The docking positioning oblique insert plate of this automotive frame-type three-dimensional frame is movably inserted into the docking positioning oblique insert, which can realize the rapid positioning of the first and second crossbeams and the longitudinal beams without the need for complex tooling fixtures, greatly improving assembly efficiency. At the same time, due to the precise positioning, welding deviation can be reduced during the welding process, the welding difficulty can be reduced, the welding quality can be guaranteed, and the subsequent correction work can be reduced.

[0013] 2. The addition of reinforced bracing increases the structural strength of the longitudinal beams. The combined use of No. 1 baffle, No. 1 locking block, No. 1 limiting plate, No. 1 locking bolt, as well as No. 2 locking block, No. 2 baffle, No. 2 limiting plate, and No. 2 locking bolt, further secures the connection between the crossbeam assembly and the longitudinal beam assembly, enhancing the structural stability of the entire frame. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2This is a schematic diagram of the longitudinal beam assembly structure of this utility model; Figure 3 This is a schematic diagram of the No. 1 crossbeam structure of this utility model; Figure 4 This is a schematic diagram of the No. 2 crossbeam structure of this utility model; Figure 5 This is a schematic diagram of the connection structure of the docking positioning inclined plate and the docking positioning inclined insertion port of this utility model.

[0015] In the diagram: 1. Longitudinal beam assembly; 101. Longitudinal beam rod; 102. Reinforcing sleeve; 103. No. 1 docking positioning groove; 104. No. 1 baffle; 105. No. 1 locking block; 106. No. 1 limiting plate; 107. No. 1 locking bolt; 108. No. 2 docking positioning groove; 109. No. 2 locking block; 110. No. 2 baffle; 111. No. 2 limiting plate; 112. No. 2 locking bolt; 113. Docking positioning oblique insertion; 2. Crossbeam assembly; 201. No. 1 crossbeam rod; 202. No. 2 crossbeam rod; 203. No. 1 lap joint; 204. No. 2 lap joint; 205. Docking positioning oblique insertion plate. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] like Figure 1-5 As shown, this utility model provides a technical solution: including a longitudinal beam assembly 1, and a transverse beam assembly 2 is provided at the top of the longitudinal beam assembly 1; The longitudinal beam assembly 1 includes two longitudinal beam rods 101. Both ends of the top surface of the two longitudinal beam rods 101 are provided with second docking positioning grooves 108. The top surface of the longitudinal beam rods 101 and located between the two second docking positioning grooves 108 are provided with four first docking positioning grooves 103. The bottom surfaces of the multiple first docking positioning grooves 103 and the multiple second docking positioning grooves 108 are provided with multiple docking positioning oblique insertion ports 113. The crossbeam assembly 2 includes a first crossbeam rod 201 and a second crossbeam rod 202. Both ends of the first crossbeam rod 201 are fixedly installed with a first lap joint 203, and both ends of the second crossbeam rod 202 are fixedly installed with a second lap joint 204. The bottom surfaces of the multiple first lap joints 203 and the multiple second lap joints 204 are fixedly installed with docking positioning inclined plates 205. The first lap joint 203 overlaps in the first docking positioning groove 103, the second lap joint 204 overlaps in the second docking positioning groove 108, and the docking positioning inclined plate 205 is movably inserted into the docking positioning inclined insertion port 113, which enables the rapid positioning of the first crossbeam 201 and the second crossbeam 202 with the longitudinal beam 101.

[0018] In this embodiment, multiple reinforcing ribs 102 are fixedly sleeved on the two longitudinal beam rods 101 from one end to the other. A baffle 104 is fixedly installed on both sides of the two first docking positioning grooves 103 on the top surface of the longitudinal beam rod 101 and located on the same side. A locking block 105 is fixedly installed between the two first docking positioning grooves 103 on the same side. The reinforcing ribs 102 can effectively enhance the bending and deformation resistance of the longitudinal beam rod 101 and ensure the structural stability of the longitudinal beam assembly 1.

[0019] Meanwhile, a second locking block 109 and a second baffle 110 are fixedly installed on the top surface of the longitudinal beam 101 and on both sides of the second docking positioning groove 108.

[0020] The top of one side of each of the two No. 1 baffles 104 and No. 1 locking block 105 set on the same side has an insertion port. A No. 1 limiting plate 106 is movably inserted into the three insertion ports. A No. 1 locking bolt 107 is threaded into the top surface of the No. 1 locking block 105. The bottom end of the No. 1 locking bolt 107 passes through the body of the No. 1 limiting plate 106. The bottom surface of the No. 1 limiting plate 106 contacts the top surface of the No. 1 overlapping joint 203.

[0021] Both the second locking block 109 and the second baffle 110, which are located on the same side, have insertion interfaces on one side. The second limiting plate 111 is movably inserted into the two insertion interfaces. The second locking bolt 112 is threaded into the top surface of the second locking block 109.

[0022] The bottom thread of the second locking bolt 112 passes through the body of the second limiting plate 111, and the bottom surface of the second limiting plate 111 contacts the top surface of the second lap joint 204.

[0023] During assembly, first place the longitudinal beam assembly 1 on a horizontal workbench to ensure that the two longitudinal beam rods 101 are parallel and in a fixed position. For the connection between the crossbeam assembly 2 and the longitudinal beam assembly 1, first install the first crossbeam rod 201, align the first lap joints 203 at both ends of the first crossbeam rod 201 with the first mating positioning grooves 103 on the longitudinal beam rod 101, so that the mating positioning inclined inserts 205 on the bottom surface of the first lap joint 203 are accurately inserted into the mating positioning inclined inserts 113 on the bottom surface of the first mating positioning groove 103, thus completing the initial positioning of the first crossbeam rod 201. Next, insert the first limiting plate 106 into the inserts on the top side of the two first baffles 104 and the first locking block 105 on the same side, so that the bottom surface of the first limiting plate 106 contacts the top surface of the first lap joint 203, and then tighten the first locking bolt 107 on the top surface of the first locking block 105, so that the bottom end of the first locking bolt 107 passes through the plate body of the first limiting plate 106, thereby firmly fixing the first crossbeam rod 201 to the longitudinal beam rod 101. Install the second crossbeam 202 in a similar manner, and overlap the second joints 204 at both ends of the second crossbeam 202 into the second docking positioning groove 108 of the longitudinal beam 101. Insert the docking positioning inclined plate 205 on the bottom surface of the second joint 204 into the docking positioning inclined slot 113 on the bottom surface of the second docking positioning groove 108 to achieve preliminary positioning.

[0024] Next, insert the second limiting plate 111 into the insertion interface on the side of the second locking block 109 and the second baffle 110 on the same side, so that the bottom surface of the second limiting plate 111 contacts the top surface of the second lap joint 204, and then tighten the second locking bolt 112 on the top surface of the second locking block 109, so that the bottom thread of the second locking bolt 112 passes through the plate body of the second limiting plate 111, thus completing the fixation of the second crossbeam 202. Throughout the assembly process, the cooperation of various positioning structures and fixing components ensured the firmness and precision of the connection between the crossbeam assembly 2 and the longitudinal beam assembly 1, laying a good foundation for subsequent welding processes, reducing the operational difficulty of the welding process, and improving the overall production quality and efficiency of the chassis.

[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A motor vehicle frame space frame comprising a rail assembly (1) characterised in that The top of the longitudinal beam assembly (1) is provided with a transverse beam assembly (2); The longitudinal beam assembly (1) includes two longitudinal beam rods (101). The top surfaces of the two longitudinal beam rods (101) are provided with second docking positioning grooves (108) at both ends. The top surfaces of the longitudinal beam rods (101) and between the two second docking positioning grooves (108) are provided with four first docking positioning grooves (103). The bottom surfaces of the multiple first docking positioning grooves (103) and the multiple second docking positioning grooves (108) are provided with multiple docking positioning oblique insertion ports (113). The crossbeam assembly (2) includes a first crossbeam rod (201) and a second crossbeam rod (202). Both ends of the first crossbeam rod (201) are fixedly installed with a first lap joint (203), and both ends of the second crossbeam rod (202) are fixedly installed with a second lap joint (204). The bottom surfaces of the multiple first lap joints (203) and multiple second lap joints (204) are fixedly installed with docking positioning inclined plates (205). The first lap joint (203) overlaps in the first docking positioning groove (103), the second lap joint (204) overlaps in the second docking positioning groove (108), and the docking positioning inclined plate (205) is movably inserted into the docking positioning inclined insertion port (113).

2. The frame-type space frame of claim 1, wherein Multiple reinforcing ribs (102) are fixedly sleeved on the two longitudinal beams (101) from one end to the other. A baffle (104) is fixedly installed on both sides of the two first docking positioning grooves (103) on the top surface of the longitudinal beam (101) and located on the same side. A locking block (105) is fixedly installed between the two first docking positioning grooves (103) on the same side.

3. The frame-type space frame of claim 1, wherein The top surface of the longitudinal beam (101) and the two sides of the second docking positioning groove (108) are respectively fixedly installed with the second locking block (109) and the second baffle (110).

4. The frame-type space frame of claim 2, wherein, The top of one side of each of the two No. 1 baffles (104) and No. 1 locking block (105) set on the same side is provided with an insertion port. A No. 1 limiting plate (106) is movably inserted into the three insertion ports. A No. 1 locking bolt (107) is threaded into the top surface of the No. 1 locking block (105). The bottom end of the No. 1 locking bolt (107) passes through the body of the No. 1 limiting plate (106). The bottom surface of the No. 1 limiting plate (106) contacts the top surface of the No. 1 overlapping joint (203).

5. The frame-type space frame of claim 3, wherein The second locking block (109) and the second baffle (110) are provided with insertion interfaces on one side, and the second limiting plate (111) is movably inserted into the two insertion interfaces. The second locking bolt (112) is threaded into the top surface of the second locking block (109).

6. The frame-type space frame of claim 5, wherein, The bottom thread of the second locking bolt (112) passes through the body of the second limiting plate (111), and the bottom surface of the second limiting plate (111) contacts the top surface of the second lap joint (204).

Citation Information

Patent Citations

  • Automobile frame assembly

    CN213502579U