Carbon fiber bicycle handle inner embedded carbon tube integrated forming device
Patent Information
- Application Number
- CN202521554699.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-24
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-07-24
AI Technical Summary
[0002]现有的碳纤维自行车在组装过程中,大多数刹车线直接安装在车把外侧或者是车把钢管内,安装在车把钢管内常会出现车把穿线困难的问题,从而延长了组车时间,提高了人工成本,给使用者带来经济损失,因此需要一种可以辅助工人快速穿线的碳纤维自行车车把内埋碳管一体成型装置来解决上述问题
[0008] This utility model combines a No. 1 fixed carbon fiber tube and a No. 2 fixed carbon fiber tube to form a carbon tube. The carbon tube is embedded in the handlebar of a carbon fiber bicycle, which makes it quick to thread the handlebar cable, solves the problem of difficult cable threading, saves time and effort, shortens the assembly time, reduces labor costs, and improves the efficiency of assembly.
Smart Images

Figure CN224766942U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bicycles, and in particular to an integrated molding device for embedding carbon tubes inside carbon fiber bicycle handlebars. Background Technology
[0002] In the current assembly process of carbon fiber bicycles, most brake cables are directly installed on the outside of the handlebars or inside the handlebar steel tube. Installing them inside the handlebar steel tube often leads to difficulties in threading the cable, which prolongs the assembly time, increases labor costs, and causes economic losses to users. Therefore, there is a need for a carbon fiber bicycle handlebar embedded carbon tube integral molding device that can assist workers in quickly threading the cable to solve the above problems. Summary of the Invention
[0003] This utility model addresses the aforementioned shortcomings of existing technologies by providing an integrated carbon fiber tube embedded in the handlebars, which allows for quick and easy cable threading, solves the problem of difficult cable threading, saves time and effort, shortens bike assembly time, reduces labor costs, improves assembly efficiency, and provides smooth operation without jamming.
[0004] The objective of this utility model is achieved through the following technical solution: A one-piece molding device for embedding carbon tubes in carbon fiber bicycle handlebars includes a carbon fiber bicycle handlebar, handlebar grips, and one-piece molded tubes. The handlebar grips are connected to both ends of the carbon fiber bicycle handlebars and are symmetrically arranged. Two brakes are connected to the outer side of the carbon fiber bicycle handlebars and are symmetrically arranged. Two one-piece molded tubes are connected to the inner side of the carbon fiber bicycle handlebars and are symmetrically arranged. An auxiliary slide rail is provided on the inner side of the carbon fiber bicycle handlebars, and two positioning grooves are provided on the inner side of the auxiliary slide rails and are symmetrically arranged. A protective plug is connected to the top of the auxiliary slide rail.
[0005] The protective plug of this invention is connected to a first brake cable on its inner side. The first brake cable slides inside the protective plug. One end of the first brake cable is connected to the vehicle brake, and the other end of the first brake cable passes through the protective plug and connects to a first auxiliary connecting block. Two second brake cables are provided on the inner side of the carbon fiber bicycle handlebar. The second brake cables are arranged symmetrically.
[0006] The second brake line of this utility model is connected to the second auxiliary connecting block at one end, and the first fixed carbon fiber tube is connected to the inner side of the auxiliary slide rail. The first fixed carbon fiber tube slides in the auxiliary slide rail. The second fixed carbon fiber tube is connected to the lower part of the auxiliary slide rail, and the second fixed carbon fiber tube is connected to the outer side of the auxiliary slide rail. The second fixed carbon fiber tube slides in the auxiliary slide rail.
[0007] The present invention describes a first fixed carbon fiber tube with a first positioning protrusion on its outer side, which is connected to a positioning groove and slides within the groove. A second fixed carbon fiber tube has a second positioning protrusion on its outer side, which is also connected to a positioning groove and slides within the groove. The first fixed carbon fiber tube has two first fastening protrusions on its inner side, symmetrically arranged. The second fixed carbon fiber tube also has two second fastening protrusions on its inner side, symmetrically arranged. The first and second fastening protrusions correspond to each other. An auxiliary connecting block is connected to the outer side of the first fastening protrusion. The lower part of the auxiliary connecting block is connected to the second fastening protrusion. The outer side of the second fastening protrusion is connected to the second auxiliary connecting block, and the upper part of the auxiliary connecting block is connected to the first fastening protrusion. Beneficial effects
[0008] This utility model combines a No. 1 fixed carbon fiber tube and a No. 2 fixed carbon fiber tube to form a carbon tube. The carbon tube is embedded in the handlebar of a carbon fiber bicycle, which makes it quick to thread the handlebar cable, solves the problem of difficult cable threading, saves time and effort, shortens the assembly time, reduces labor costs, and improves the efficiency of assembly.
[0009] When the brake is pressed, the No. 1 brake cable slides smoothly inside the one-piece molded tube through the No. 1 fixed carbon fiber tube and the No. 2 fixed carbon fiber tube, ensuring smooth operation and preventing jamming. Attached Figure Description
[0010] Figure 1 This is a schematic diagram of the integrated molding device for embedding carbon tubes inside the handlebars of a carbon fiber bicycle as described in this utility model.
[0011] Figure 2 This is a schematic diagram of the No. 1 and No. 2 brake lines of the integrated molding device for embedded carbon tubes in the handlebars of a carbon fiber bicycle as described in this utility model.
[0012] Figure 3 This is a schematic diagram of the integrated molding tube structure of the carbon fiber bicycle handlebar embedded carbon tube integrated molding device described in this utility model.
[0013] Figure 4 This is a cross-sectional view of the integrated carbon tube structure of the carbon fiber bicycle handlebar embedded carbon tube integrated molding device described in this utility model.
[0014] Figure 5 This is a schematic diagram of the combined structure of the No. 1 and No. 2 fixed carbon fiber tubes of the integrated molding device for embedding carbon tubes in the handlebars of the carbon fiber bicycle described in this utility model.
[0015] Figure 6 This is a cross-sectional view of the combined structure of the No. 1 and No. 2 fixed carbon fiber tubes of the integrated molding device for embedded carbon tubes in the handlebars of the carbon fiber bicycle described in this utility model.
[0016] Figure 7 This is a cross-sectional view of the integrated molding device for embedding carbon tubes inside the carbon fiber bicycle handlebars according to this utility model. Detailed Implementation
[0017] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments: Example 1: A carbon fiber bicycle handlebar embedded carbon tube integral molding device includes a carbon fiber bicycle handlebar 01, handlebar sleeve 02, and integrally molded tube 05. The handlebar sleeve 02 is connected to both ends of the carbon fiber bicycle handlebar 01 and is symmetrically arranged. Two brakes 09 are connected to the outside of the carbon fiber bicycle handlebar 01 and are symmetrically arranged. Two integrally molded tubes 05 are connected to the inside of the carbon fiber bicycle handlebar 01 and are symmetrically arranged. The integrally molded tube (05) is an integrally molded carbon fiber tube. The inside of the carbon fiber bicycle handlebar 01 has an auxiliary slide rail 10 and two positioning grooves 11. The positioning grooves 11 are symmetrically arranged. The top of the auxiliary slide rail 10 is connected to a protective plug 04.
[0018] Example 2: The protective plug 04 of this utility model is connected to the first brake line 03 on the inside. The first brake line 03 slides inside the protective plug 04. One end of the first brake line 03 is connected to the brake 09, and the other end of the first brake line 03 passes through the protective plug 04 and connects to the first auxiliary connecting block 07. Two second brake lines 06 are provided on the inside of the carbon fiber bicycle handlebar 01. The second brake lines 06 are arranged symmetrically.
[0019] Example 3: This utility model has a second brake cable 06 connected at one end to a second auxiliary connecting block 08, and a first fixed carbon fiber tube 12 connected to the inner side of the auxiliary slide rail 10. The first fixed carbon fiber tube 12 slides within the auxiliary slide rail 10. The second fixed carbon fiber tube 13 is connected to the lower part of the auxiliary slide rail 10, and the second fixed carbon fiber tube 13 is connected to the outer side of the auxiliary slide rail 10. The second fixed carbon fiber tube 13 slides within the auxiliary slide rail 10. When the brake 09 is pressed, the first brake cable 03 drives the second brake cable 06 to slide within the integrally formed tube 05 through the first fixed carbon fiber tube 12 and the second fixed carbon fiber tube 13. The first fixed carbon fiber tube 12 and the second fixed carbon fiber tube 13 combine to form a carbon tube, which is smooth to use and avoids jamming.
[0020] Example 4: The first fixing carbon fiber tube 12 of this utility model has a first positioning protrusion 14 on its outer side, and the first positioning protrusion 14 is connected to a positioning groove 11 on its outer side. The first positioning protrusion 14 slides in the positioning groove 11. The second fixing carbon fiber tube 13 has a second positioning protrusion 15 on its outer side, and the second positioning protrusion 15 is connected to the positioning groove 11 on its outer side. The second positioning protrusion 15 slides in the positioning groove 11. The first fixing carbon fiber tube 12 has two first fastening protrusions 16 on its inner side, which are symmetrically arranged. The second fixing carbon fiber tube 13 has two fastening protrusions 16 on its inner side. It has two second fastening protrusions 17, which are symmetrically arranged. The first fastening protrusion 16 corresponds to the second fastening protrusion 17. The outer side of the first fastening protrusion 16 is connected to the first auxiliary connecting block 07. The lower part of the first auxiliary connecting block 07 is connected to the second fastening protrusion 17. The outer side of the second fastening protrusion 17 is connected to the second auxiliary connecting block 08. The upper part of the second auxiliary connecting block 08 is connected to the first fastening protrusion 16. It allows for quick cable threading of the handlebars, solving the problem of difficult cable threading, saving time and effort, shortening the assembly time, reducing labor costs, and improving assembly efficiency.
[0021] Example 5: Installation steps: During assembly, first connect and secure auxiliary connecting blocks 07 (connecting one end of brake cable 03 to one end of brake cable 06) and 08 using fixed carbon fiber tubes 12 and 13. Then, thread brake cable 06, fixed carbon fiber tubes 12 and 13, and brake cable 03 together into the integrated molding tube 05. Finally, insert the integrated molding tube 05 into the carbon fiber bicycle handlebar 01. Pass the other end of brake cable 03 through the protective plug 04 and install it on the brake 09. Then install the protective plug 04 on the one-piece molded tube 05 to complete the handlebar cable assembly. Handlebar cable threading is quick, solving the problem of difficult handlebar cable threading, saving time and effort, shortening the assembly time, reducing labor costs, and improving assembly efficiency. When the brake 09 is pressed, brake cable 03 drives brake cable 06 to slide inside the one-piece molded tube 05 through the first fixed carbon fiber tube 12 and the second fixed carbon fiber tube 13, ensuring smooth operation and avoiding jamming.
[0022] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A carbon fiber bicycle handlebar embedded carbon tube integrated forming device, characterized in that The bicycle includes a carbon fiber bicycle handlebar (01), handlebar grips (02), and an integrally molded tube (05). The two ends of the carbon fiber bicycle handlebar (01) are connected to the handlebar grips (02), which are symmetrically arranged. The outer side of the carbon fiber bicycle handlebar (01) is connected to two brakes (09), which are symmetrically arranged. The inner side of the carbon fiber bicycle handlebar (01) is connected to two integrally molded tubes (05), which are symmetrically arranged. The inner side of the carbon fiber bicycle handlebar (01) has an auxiliary slide rail (10), and the inner side of the auxiliary slide rail (10) has two positioning grooves (11), which are symmetrically arranged. The top of the auxiliary slide rail (10) is connected to a protective plug (04).
2. The carbon fiber bicycle handlebar inner carbon tube integrated molding device according to claim 1, characterized in that The inner side of the protective plug (04) is connected to the first brake line (03). The first brake line (03) slides inside the protective plug (04). One end of the first brake line (03) is connected to the brake (09). The other end of the first brake line (03) passes through the protective plug (04) and connects to the first auxiliary connecting block (07). Two second brake lines (06) are provided on the inner side of the carbon fiber bicycle handlebar (01). The second brake lines (06) are symmetrically arranged.
3. The carbon fiber bicycle handlebar inner carbon tube integrated molding device according to claim 2, characterized in that One end of the second brake line (06) is connected to the second auxiliary connecting block (08). The inner side of the auxiliary slide rail (10) is connected to the first fixed carbon fiber tube (12). The first fixed carbon fiber tube (12) slides in the auxiliary slide rail (10). The lower part of the auxiliary slide rail (10) is connected to the second fixed carbon fiber tube (13). The outer side of the second fixed carbon fiber tube (13) is connected to the auxiliary slide rail (10). The second fixed carbon fiber tube (13) slides in the auxiliary slide rail (10).
4. The carbon fiber bicycle handlebar inner carbon tube integrated molding device according to claim 3, characterized in that The first fixed carbon fiber tube (12) has a first positioning protrusion (14) on its outer side, and the first positioning protrusion (14) is connected to a positioning groove (11) on its outer side. The first positioning protrusion (14) slides in the positioning groove (11). The second fixed carbon fiber tube (13) has a second positioning protrusion (15) on its outer side, and the second positioning protrusion (15) is connected to a positioning groove (11) on its outer side. The second positioning protrusion (15) slides in the positioning groove (11). The first fixed carbon fiber tube (12) has two first fastening protrusions (16) on its inner side. The first (16) is symmetrically arranged. The inner side of the second fixed carbon fiber tube (13) has two second fastening protrusions (17). The second fastening protrusions (17) are symmetrically arranged. The first fastening protrusion (16) corresponds to the second fastening protrusion (17). The first fastening protrusion (16) is connected to the first auxiliary connecting block (07) on the outside. The first auxiliary connecting block (07) is connected to the second fastening protrusion (17) at the bottom. The second fastening protrusion (17) is connected to the second auxiliary connecting block (08) on the outside. The second auxiliary connecting block (08) is connected to the first fastening protrusion (16) at the top.