Integrated rust removal agent filling and sealing equipment
Patent Information
- Application Number
- CN202522438024.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-18
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-11-18
AI Technical Summary
[0004]本实用新型的目的是为了解决现有技术中存在的待灌装容器在输送或静置过程中易出现偏移、倾斜,会造成除锈剂灌装时漏液,既污染输送带、工作台面等生产环境,形成难以清理的酸蚀污渍,又造成除锈剂的浪费的问题,而提出的一体化除锈剂灌装封口设备
1、本实用新型中,第一电动推杆推动定位板沿第一导向杆滑动,利用定位口对容器精准定位,确保灌装组件的灌装头与容器口对齐,避免偏移漏液,出现少量漏液时,第二电动推杆工作带动收集箱沿第二导向杆移动至漏液处,漏液经过滤板过滤后被收集,防止污染设备与环境,减少物料浪费与污染。
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Figure CN224767086U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rust remover processing technology, and in particular to an integrated rust remover filling and sealing equipment. Background Technology
[0002] Rust remover, also known as rust loosening agent, is mainly used to loosen rusted fasteners, lubricate fasteners that cannot be disassembled, and facilitate the disassembly of rusted fasteners. During the production of rust remover, it is necessary to use filling and sealing equipment to fill it into containers and then seal them.
[0003] In existing technologies, containers to be filled are prone to shifting or tilting during transportation or standing, resulting in misalignment between the filling head and the container opening. This can cause leakage of rust remover during filling, and the leakage cannot be collected through an effective structure, leaving it to drip or splash. This not only contaminates the production environment such as the conveyor belt and workbench, forming acid stains that are difficult to clean, but also wastes the rust remover. Utility Model Content
[0004] The purpose of this utility model is to solve the problem in the existing technology that the containers to be filled are prone to shifting or tilting during transportation or standing, which will cause leakage of rust remover during filling, polluting the production environment such as conveyor belts and work surfaces, forming acid stains that are difficult to clean, and wasting rust remover. The proposed integrated rust remover filling and sealing equipment is to solve this problem.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: an integrated rust remover filling and sealing device, including a support frame, a conveyor belt installed on one side of the support frame, a filling mechanism and a sealing assembly installed on the top of the support frame, a moving mechanism provided below the sealing assembly, a cleaning mechanism installed at one end of the conveyor belt, and the sealing assembly located on one side of the filling mechanism. The filling mechanism includes a filling assembly, a positioning assembly, and a leak-proof assembly. The leak-proof assembly includes a second fixing plate, one side of which is fixedly connected to one side of the support frame, and a second electric push rod fixedly connected to the middle of the second fixing plate. One end of the second electric push rod passes through the second fixing plate and is fixedly connected to a collection box. A filter plate is snapped into the inner side of the collection box, and a second guide rod is fixedly connected to the outer side of the collection box. The outer side of the second guide rod is slidably connected to the second fixing plate.
[0006] Preferably, the positioning component includes a positioning plate, a positioning opening on one side of the positioning plate, a first guide rod fixedly connected to the other side of the positioning plate, a first fixing plate slidably connected to the outside of the first guide rod, and one side of the first fixing plate fixedly connected to the other side of the support frame.
[0007] Preferably, a first electric push rod is fixedly connected to one side of the first fixed plate, and one end of the first electric push rod passes through the first fixed plate and is fixedly connected to the other side of the positioning plate.
[0008] Preferably, the moving mechanism includes a ring-shaped guardrail and a drive assembly. One end of the ring-shaped guardrail is fixedly connected to one side of the support frame, and the drive assembly is fixedly connected to the bottom side of the support frame via a mounting bracket. The output end of the drive assembly is fixedly connected to a rotating shaft.
[0009] Preferably, one end of the rotating shaft passes through the support frame and is fixedly connected to a movable disk, and an opening is provided on the outer side of the movable disk.
[0010] Preferably, the cleaning mechanism includes a connecting plate, one side of which is fixedly connected to the outside of the conveyor belt, an adjusting rod is slidably connected to one side of the connecting plate, one end of the adjusting rod is fixedly connected to a connecting rod, and one side of the connecting rod is fixedly connected to a cleaning plate.
[0011] Preferably, the top of the connecting plate is threaded with a positioning bolt, one end of which abuts against the outside of the adjusting rod.
[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows: 1. In this utility model, the first electric push rod pushes the positioning plate to slide along the first guide rod, and uses the positioning port to accurately position the container, ensuring that the filling head of the filling component is aligned with the container opening, avoiding displacement and leakage. When a small amount of leakage occurs, the second electric push rod drives the collection box to move along the second guide rod to the leakage point. The leakage is collected after being filtered by the filter plate, preventing pollution of equipment and environment, and reducing material waste and pollution.
[0013] 2. In this utility model, the drive component drives the rotating shaft and the moving disk to rotate. The container enters the opening of the moving disk via the conveyor belt and rotates with it to the bottom of the sealing component to complete the sealing, realizing the stable transfer of the container to the sealing station after filling. The distance between the two cleaning plates can be adjusted by loosening the positioning bolt and sliding the adjusting rod. When the conveyor belt is running, the cleaning plates scrape off the stains on the surface of the container to ensure the cleaning effect and avoid residual stains on the container. Attached Figure Description
[0014] Figure 1 This utility model presents a first three-dimensional structural diagram of an integrated rust remover filling and sealing device; Figure 2 This utility model presents a second three-dimensional structural diagram of an integrated rust remover filling and sealing device; Figure 3 This utility model provides a schematic diagram of the connection structure of the filling mechanism of an integrated rust remover filling and sealing device; Figure 4 This utility model presents a schematic diagram of the connection structure of the cleaning mechanism of an integrated rust remover filling and sealing device.
[0015] Legend: 1. Support frame; 2. Filling mechanism; 21. Filling assembly; 22. Positioning assembly; 221. Positioning plate; 222. First guide rod; 223. First electric push rod; 224. First fixing plate; 23. Leak-proof assembly; 231. Second guide rod; 232. Second electric push rod; 233. Filter plate; 234. Collection box; 235. Second fixing plate; 3. Moving mechanism; 31. Circular guardrail; 32. Drive assembly; 33. Rotating shaft; 34. Moving disc; 4. Sealing assembly; 5. Conveyor belt; 6. Cleaning mechanism; 61. Cleaning plate; 62. Connecting rod; 63. Adjusting rod; 64. Connecting plate; 65. Positioning bolt. Detailed Implementation
[0016] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0017] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0018] Example 1: As Figure 1 - Figure 4As shown, this utility model provides an integrated rust remover filling and sealing device, including a support frame 1, a conveyor belt 5 installed on one side of the support frame 1, a filling mechanism 2 and a sealing assembly 4 installed on the top of the support frame 1, a moving mechanism 3 arranged below the sealing assembly 4, a cleaning mechanism 6 installed at one end of the conveyor belt 5, and the sealing assembly 4 arranged on one side of the filling mechanism 2. The filling mechanism 2 includes a filling assembly 21, a positioning assembly 22, and a leak-proof assembly 23. The leak-proof assembly 23 includes a second fixing plate 235, one side of the second fixing plate 235 is fixedly connected to one side of the support frame 1, a second electric push rod 232 is fixedly connected to the middle of the second fixing plate 235, and one end of the second electric push rod 232 passes through the second fixing plate 235 and is fixedly connected to a collecting device. The collection box 234 has a filter plate 233 snapped into its inner side, and a second guide rod 231 fixedly connected to the outer side of the collection box 234. The outer side of the second guide rod 231 is slidably connected to the second fixing plate 235. The positioning assembly 22 includes a positioning plate 221. A positioning opening is provided on one side of the positioning plate 221. A first guide rod 222 is fixedly connected to the other side of the positioning plate 221. A first fixing plate 224 is slidably connected to the outer side of the first guide rod 222. One side of the first fixing plate 224 is fixedly connected to the other side of the support frame 1. A first electric push rod 223 is fixedly connected to one side of the first fixing plate 224. One end of the first electric push rod 223 passes through the first fixing plate 224 and is fixedly connected to the other side of the positioning plate 221.
[0019] When the container is conveyed to the filling station by the conveyor belt 5, the first electric push rod 223 is activated, pushing the positioning plate 221 to slide along the first guide rod 222, so that the container is accurately positioned through the positioning port on the positioning plate 221, ensuring that the filling head is aligned with the container opening. The accurate positioning of the positioning component 22 avoids displacement and leakage during filling, ensuring filling accuracy. If a small amount of leakage occurs during the filling process, the second electric push rod 232 pushes the collection box 234 to slide along the second guide rod 231 to the leakage area. After the leakage falls into the collection box 234, it is filtered by the filter plate 233, realizing leakage collection and preliminary treatment, preventing leakage from contaminating the equipment and production environment. The filter plate 233 can filter impurities in the leakage, which is convenient for subsequent centralized treatment or recycling of the leakage. At the same time, the second guide rod 231 ensures the stability of the movement of the collection box 234.
[0020] Example 2: Figure 1 and Figure 2As shown, the moving mechanism 3 includes a ring guardrail 31 and a drive assembly 32. One end of the ring guardrail 31 is fixedly connected to one side of the support frame 1. The drive assembly 32 is fixedly connected to the bottom side of the support frame 1 through a mounting bracket. The drive assembly 32 consists of a drive motor and a reduction gear assembly. The output end of the drive assembly 32 is fixedly connected to a rotating shaft 33. One end of the rotating shaft 33 passes through the support frame 1 and is fixedly connected to a moving disk 34. An opening is provided on the outer side of the moving disk 34. The cleaning mechanism 6 includes a connecting plate 64. One side of the connecting plate 64 is fixedly connected to the outer side of the conveyor belt 5. An adjusting rod 63 is slidably connected to one side of the connecting plate 64. One end of the adjusting rod 63 is fixedly connected to a connecting rod 62. One side of the connecting rod 62 is fixedly connected to a cleaning plate 61. A positioning bolt 65 is threadedly connected to the top of the connecting plate 64. One end of the positioning bolt 65 abuts against the outside of the adjusting rod 63.
[0021] The drive component 32 drives the rotating shaft 33 to rotate, which in turn causes the moving disk 34 to rotate. After the container enters the opening of the moving disk 34 from the conveyor belt 5, it rotates with the moving disk 34 to the bottom of the sealing component 4 to complete the sealing action. The ring guardrail 31 protects the container during the movement process and prevents the container from shifting and falling. Through the intermittent transfer of the moving mechanism 3, the container is accurately transferred from the filling station to the sealing station. It works with the sealing component 4 to complete the sealing process, improving the continuity of production and the sealing accuracy. Loosen the positioning bolt 65 and slide the adjusting rod 63 to adjust the position of the cleaning plate 61 so that the cleaning plate 61 contacts the container surface. During the operation of the container, the cleaning plate 61 can scrape and clean the residual stains on the container surface to ensure the cleaning effect and prevent residual stains on the container.
[0022] The usage and working principle of this device are as follows: First, the container to be filled is conveyed to the working area of the equipment via the conveyor belt 5. The first electric push rod 223 pushes the positioning plate 221 to slide along the first guide rod 222, and the container is accurately fixed by the positioning port to ensure that the filling head of the filling component 21 is aligned with the container opening and to avoid filling deviation. If leakage occurs during the filling process, the second electric push rod 232 of the leak prevention component 23 drives the collection box 234 to move along the second guide rod 231 to the leakage point. The leakage is filtered by the filter plate 233 and collected to prevent contamination. After filling is completed, the container is conveyed to the moving mechanism 3. The driving component 32 drives the rotating shaft 33 and the moving disk 34 to rotate. The container enters the opening of the moving disk 34 and is transported to the bottom of the sealing component 4 under the protection of the annular guardrail 31. The sealing component 4 completes the sealing operation. The sealed container passes through the cleaning mechanism 6. The position of the adjusting rod 63 is adjusted by adjusting the positioning bolt 65 so that the cleaning plate 61 contacts the surface of the container and scrapes off the surface stains during the operation of the container.
[0023] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. An integrated rust remover filling and sealing device, comprising a support frame (1), characterized in that: A conveyor belt (5) is installed on one side of the support frame (1), a filling mechanism (2) and a sealing assembly (4) are installed on the top of the support frame (1), a moving mechanism (3) is provided below the sealing assembly (4), a cleaning mechanism (6) is installed at one end of the conveyor belt (5), and the sealing assembly (4) is located on one side of the filling mechanism (2). The filling mechanism (2) includes a filling assembly (21), a positioning assembly (22), and a leak-proof assembly (23). The leak-proof assembly (23) includes a second fixing plate (235). One side of (235) is fixedly connected to one side of the support frame (1). The middle part of the second fixed plate (235) is fixedly connected to the second electric push rod (232). One end of the second electric push rod (232) passes through the second fixed plate (235) and is fixedly connected to the collection box (234). The inner side of the collection box (234) is snapped with the filter plate (233). The outer side of the collection box (234) is fixedly connected to the second guide rod (231). The outer side of the second guide rod (231) is slidably connected to the second fixed plate (235).
2. The integrated rust remover filling and sealing equipment according to claim 1, characterized in that: The positioning component (22) includes a positioning plate (221), a positioning port is provided on one side of the positioning plate (221), a first guide rod (222) is fixedly connected to the other side of the positioning plate (221), a first fixing plate (224) is slidably connected to the outside of the first guide rod (222), and one side of the first fixing plate (224) is fixedly connected to the other side of the support frame (1).
3. The integrated rust remover filling and sealing equipment according to claim 2, characterized in that: A first electric push rod (223) is fixedly connected to one side of the first fixed plate (224), and one end of the first electric push rod (223) passes through the first fixed plate (224) and is fixedly connected to the other side of the positioning plate (221).
4. The integrated rust remover filling and sealing equipment according to claim 1, characterized in that: The moving mechanism (3) includes a ring guardrail (31) and a drive assembly (32). One end of the ring guardrail (31) is fixedly connected to one side of the support frame (1), and the drive assembly (32) is fixedly connected to the bottom side of the support frame (1) through a mounting bracket. The output end of the drive assembly (32) is fixedly connected to a rotating shaft (33).
5. The integrated rust remover filling and sealing equipment according to claim 4, characterized in that: One end of the rotating shaft (33) passes through the support frame (1) and is fixedly connected to the movable disk (34), and the movable disk (34) has an opening on its outer side.
6. The integrated rust remover filling and sealing equipment according to claim 1, characterized in that: The cleaning mechanism (6) includes a connecting plate (64), one side of which is fixedly connected to the outside of the conveyor belt (5), and an adjusting rod (63) is slidably connected to one side of the connecting plate (64). One end of the adjusting rod (63) is fixedly connected to a connecting rod (62), and one side of the connecting rod (62) is fixedly connected to a cleaning plate (61).
7. The integrated rust remover filling and sealing equipment according to claim 6, characterized in that: The top end of the connecting plate (64) is threaded with a positioning bolt (65), one end of which abuts against the outside of the adjusting rod (63).