A semi-automatic filling machine

CN224767183UActive Publication Date: 2026-09-18SICHUAN HONGFU SANJIANG FOOD TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522355902.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-06
Publication Date
2026-09-18
Estimated Expiration
2035-11-06

AI Technical Summary

Technical Problem

[0005]现有的半自动灌装机还存在以下不足,在对于输送而来的灌装容器无法有效保证与灌装头呈垂直对称状态,因此无法使灌装头精准直插容器内部,需要人为辅助微调容器具体位置,导致了灌装过程中效率低,且人为不调整的情况下会出现灌装失误撒漏的情况发生

Benefits of technology

[0018] This invention, through the coordinated arrangement of the filling mechanism and the adjustment mechanism, can effectively adjust and position the container required during filling, thereby facilitating the direct insertion of the filling head into the container and further achieving the desired filling effect and efficiency. This method allows for pre-adjustment of the angle of the clamping member by rotating it within the adjustment mechanism, positioning it outside the filling container. After clamping and fixing, the filling head can be finely aligned by moving it back and forth, facilitating its direct insertion into the container for filling. The filling mechanism can also adjust the height of the filling head by pushing it down, ensuring the filling head is pushed directly into the container during filling and guaranteeing filling effect and efficiency.

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Abstract

The utility model discloses a kind of semi-automatic filling machines, including support: the top of the support is provided with filling mechanism for discharging, the bottom of the inside of the support is provided with adjusting mechanism for positioning filling container;The utility model is cooperated between filling mechanism and adjusting mechanism, can effectively adjust and position the container position required during filling, to facilitate filling head straightly inserted in container interior, further complete the filling effect and efficiency required, the angle of rotating adjustment clamping piece in adjusting mechanism can be adjusted in advance in this mode, then make it be located outside filling container, after clamping and fixing, filling head can be fine-tuned alignment by the way of moving forward and backward, so that filling head straightly inserted in container interior carries out filling operation, filling mechanism can adjust the height position of filling head by the way of pushing down, facilitate filling head straightly inserted in filling container interior when pushing down, ensure the effect and efficiency of filling.
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Description

Technical Field

[0001] This utility model relates to the field of filling equipment technology, specifically to a semi-automatic filling machine. Background Technology

[0002] Filling machines are industrial equipment used for quantitative dispensing of materials. They are widely used in the food, daily chemical, and pharmaceutical industries. According to the type of material, they can be divided into liquid, paste, powder, and granule filling machines.

[0003] The existing semi-automatic filling machine has certain drawbacks when in use. (1) When the internal parts of the existing semi-automatic filling machine are damaged, the outer shell of the device needs to be disassembled with tools before the internal parts can be repaired. Secondly, only the side away from the front baffle can be disassembled. The other protective shells are fixedly connected to the front baffle. Therefore, the internal space of the device is small during repair, making it inconvenient for maintenance personnel to repair and observe, further increasing the difficulty of repair. (2) When the existing semi-automatic filling machine is filling, the user can only observe whether the instrument has reached the specified position, then press the switch button to control the filling to stop and insert it into the next filling box. Press the switch button again to control the filling. This method is time-consuming and laborious, affecting work efficiency and causing certain deviations. Therefore, we propose a semi-automatic filling machine.

[0004] To address the aforementioned technical issues, CN209974274U discloses a semi-automatic filling machine. By installing an electric telescopic rod near the protective shell on the front baffle and attaching a pin to the top of the electric telescopic rod, the machine can control the fixing and separation between the front baffle and the protective shell. This facilitates maintenance personnel in repairing and replacing the internal circuitry of the filling machine, greatly reducing the difficulty of repair.

[0005] The existing semi-automatic filling machine still has the following shortcomings: it cannot effectively ensure that the filling head is perpendicular and symmetrical to the conveyed filling container, so it cannot accurately insert the filling head into the container. It requires manual assistance to fine-tune the specific position of the container, resulting in low efficiency in the filling process. In addition, if no manual adjustment is made, filling errors and leakage may occur. Utility Model Content

[0006] The purpose of this invention is to provide a semi-automatic filling machine that has the advantage of adjustable filling container position, thereby ensuring that no material spillage occurs during filling and eliminating the need for manual adjustment, thus improving filling efficiency and accuracy and solving the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a semi-automatic filling machine, including a support frame:

[0008] The top of the support is provided with a filling mechanism for discharging material, and the bottom of the inner side of the support is provided with an adjustment mechanism for positioning the filling container.

[0009] The filling mechanism includes a feeding assembly disposed on the top of the support and a pushing assembly connected to the feeding assembly;

[0010] The adjustment mechanism includes a movable component disposed at the bottom inner side of the support and a rotating component connected to the movable component, and an inner clamping component disposed on the outer side of the rotating component.

[0011] Preferably, the feeding assembly includes a filling tank fixedly installed on the top of the bracket, and the bottom end of the filling tank is connected to a flexible tube.

[0012] Preferably, the bottom of the tubing is connected to a filling tube, and a control valve is installed on one side of the filling tube.

[0013] Preferably, the pushing assembly includes a fixing plate fixedly installed on the outside of the filling tube and a first electric push rod fixed to one end of the top of the fixing plate, the first electric push rod being fixed to the top of the inner side of the bracket.

[0014] Preferably, the movable component includes an electric slide fixedly installed on the bottom inner side of the bracket, and a mounting bracket is fixedly installed on the top of the movable end of the electric slide.

[0015] Preferably, the rotating assembly includes a motor fixedly mounted on one end of the mounting frame and a shaft keyed to the output shaft of the motor. The shaft is rotatably connected to the mounting frame, and connecting plates are fixedly mounted on both ends of the shaft surface.

[0016] Preferably, the inner clamping assembly includes a second electric push rod fixedly installed on the outside of the connecting plate, and a clamping plate is fixedly installed on the output end of the second electric push rod.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] This invention, through the coordinated arrangement of the filling mechanism and the adjustment mechanism, can effectively adjust and position the container required during filling, thereby facilitating the direct insertion of the filling head into the container and further achieving the desired filling effect and efficiency. This method allows for pre-adjustment of the angle of the clamping member by rotating it within the adjustment mechanism, positioning it outside the filling container. After clamping and fixing, the filling head can be finely aligned by moving it back and forth, facilitating its direct insertion into the container for filling. The filling mechanism can also adjust the height of the filling head by pushing it down, ensuring the filling head is pushed directly into the container during filling and guaranteeing filling effect and efficiency.

[0019] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention can be realized and obtained through the structures pointed out in the description and the accompanying drawings. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the first electric push rod structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the support structure of this utility model;

[0023] Figure 4 This is a schematic diagram of the electric slide table structure of this utility model.

[0024] In the diagram: 1. Support; 2. Filling mechanism; 21. Filling tank; 22. Hose; 23. Filling tube; 24. Fixing plate; 25. First electric push rod; 3. Adjustment mechanism; 31. Electric slide; 32. Mounting bracket; 33. Motor; 34. Shaft; 35. Connecting plate; 36. Second electric push rod; 37. Clamping plate. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] This utility model provides a semi-automatic filling machine, including a support frame 1:

[0027] The top of the support 1 is provided with a filling mechanism 2 for discharging material, and the bottom of the inner side of the support 1 is provided with an adjustment mechanism 3 for positioning the filling container.

[0028] The filling mechanism 2 includes a feeding assembly disposed on the top of the support 1 and a pushing assembly connected to the feeding assembly;

[0029] The adjustment mechanism 3 includes a movable component located at the bottom inner side of the support 1 and a rotating component connected to the movable component. An inner clamping component is provided on the outer side of the rotating component.

[0030] Preferred;

[0031] like Figure 2As shown, the feeding assembly includes a filling tank 21 fixedly installed on the top of the bracket 1. The filling tank 21 is used to temporarily store the required filling material, and the top of the filling tank 21 is connected to the feeding pipe for connecting with the external feeding equipment and pipeline. The bottom of the filling tank 21 is connected to a flexible hose 22, which can be used to assist in the delivery of the filling material and will not affect the delivery of the filling material when the filling tube 23 is pushed down, and can also be pushed down. The filling tube 23 here is the filling head mentioned above.

[0032] further:

[0033] like Figure 2 As shown, the bottom of the hose 22 is connected to the filling tube 23. After being pushed down, the filling tube 23 can be directly inserted into the filling container for filling operations. A control valve is installed on one side of the filling tube 23. The control valve can be selected to control the required flow rate and metering for filling operations.

[0034] in:

[0035] like Figure 2 As shown, the pushing assembly includes a fixing plate 24 fixedly installed on the outside of the filling tube 23 and a first electric push rod 25 fixed to one end of the top of the fixing plate 24. The first electric push rod 25 is fixed to the top of the inner side of the bracket 1. The first electric push rod 25 can push the fixing plate 24 by pushing down to move the filling tube 23 down and insert it into the filling container for filling.

[0036] It is worth noting that:

[0037] like Figure 4 As shown, the movable component includes an electric slide 31 fixedly installed on the bottom inner side of the bracket 1. The electric slide 31 can adjust the position of the component connected to its top back and forth to assist in the alignment of the filling tube 23 above. A mounting bracket 32 ​​is fixedly installed on the top of the movable end of the electric slide 31, and the mounting bracket 32 ​​can support the component connected to it.

[0038] Going a step further:

[0039] like Figure 4 As shown, the rotating assembly includes a motor 33 fixedly mounted on one end of the mounting bracket 32 ​​and a shaft 34 keyed to the output shaft of the motor 33. The motor 33 can adjust the angle of the connecting plate 35 by driving the shaft 34, thereby achieving the effect of retracting and extending the connecting plate 35. The shaft 34 is rotatably connected to the mounting bracket 32, and connecting plates 35 are fixedly mounted on both ends of the surface of the shaft 34. The connecting plates 35 can support the inner clamping assembly described below.

[0040] at last:

[0041] like Figure 4As shown, the inner clamping assembly includes a second electric push rod 36 fixedly installed on the outside of the connecting plate 35. A clamping plate 37 is fixedly installed at the output end of the second electric push rod 36. The clamping operation of the filling container inside can be completed by pushing the clamping plate 37 according to the two sets of second electric push rods 36.

[0042] During the filling process, the container is first transported by an external conveyor to the area below the filling tube 23. At this point, further adjustments to the accurate position of the filling container are needed. The motor 33 is started to drive the shaft 34, connecting plate 35, and connected components to rotate counterclockwise, changing the container from its original vertical position to an attached position. Figure 4 In the horizontal state presented in the middle, the second electric push rod 36 is activated to drive the clamping plate 37 to move inward and push the filling container to the position until the filling container is clamped.

[0043] After clamping is completed, start the electric slide 31, and the electric slide 31 will move the clamped filling container through the top mounting bracket 32. This is a fine adjustment back and forth until the filling tube 23 is aligned and the two are set vertically and symmetrically. Then wait for the filling operation.

[0044] After the above steps are completed, the first electric push rod 25 will be activated to push the fixing plate 24 and drive the filling tube 23 to stretch the hose 22 until the filling tube 23 is inserted into the filling container and then stops moving downward. At this time, the control valve on the filling tube 23 will be opened to control the flow rate and discharge volume until the filling is completed, the filling tube 23 is pulled upward and removed from the filling container, and the clamping state is released, and the rotating clamping mechanism returns to its original vertical state.

[0045] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A semi-automatic filling machine, characterized in that, Including the support (1): The top of the bracket (1) is provided with a filling mechanism (2) for discharging material, and the bottom of the inner side of the bracket (1) is provided with an adjustment mechanism (3) for positioning the filling container. The filling mechanism (2) includes a feeding assembly disposed on the top of the support (1) and a pushing assembly connected to the feeding assembly; The adjustment mechanism (3) includes a movable component disposed at the bottom of the inner side of the bracket (1) and a rotating component connected to the movable component, and an inner clamping component is disposed on the outer side of the rotating component.

2. A semi-automatic filling machine according to claim 1, characterized in that: The feeding assembly includes a filling tank (21) fixedly installed on the top of the bracket (1), and the bottom end of the filling tank (21) is connected to a flexible tube (22).

3. A semi-automatic filling machine according to claim 2, characterized in that: The bottom of the hose (22) is connected to a filling tube (23), and a control valve is installed on one side of the filling tube (23).

4. A semi-automatic filling machine according to claim 3, characterized in that: The pushing assembly includes a fixing plate (24) fixedly installed on the outside of the filling tube (23) and a first electric push rod (25) fixed to one end of the top of the fixing plate (24), the first electric push rod (25) being fixed to the top of the inside of the bracket (1).

5. A semi-automatic filling machine according to claim 1, characterized in that: The movable component includes an electric slide (31) fixedly installed on the bottom inner side of the bracket (1), and a mounting bracket (32) is fixedly installed on the top of the movable end of the electric slide (31).

6. A semi-automatic filling machine according to claim 5, characterized in that: The rotating assembly includes a motor (33) fixedly mounted on one end of the mounting bracket (32) and a shaft (34) keyed to the output shaft of the motor (33). The shaft (34) is rotatably connected to the mounting bracket (32), and connecting plates (35) are fixedly mounted on both ends of the surface of the shaft (34).

7. A semi-automatic filling machine according to claim 6, characterized in that: The inner clamping assembly includes a second electric push rod (36) fixedly installed on the outside of the connecting plate (35), and a clamping plate (37) is fixedly installed at the output end of the second electric push rod (36).

Citation Information

Patent Citations

  • Semi-automatic filling machine

    CN209974274U