A double-station irregular cigarette packet packing device

Abstract

The utility model relates to tobacco machinery technical field, concretely relates to a double station special-shaped tobacco package device, including work bench, be equipped with first heat sealing mechanism, push mechanism and second heat sealing mechanism on work bench, first heat sealing mechanism includes two electric hot ironing knives and pressing and stabilizing subassembly, and pressing and stabilizing subassembly includes mounting bracket, power cylinder, limit rod, lifting plate and pressing plate, and mounting bracket includes bottom plate, side baffle and top plate, and power cylinder is fixed at the top surface of bottom plate, is equipped with the perforation on top plate, and the telescopic rod of power cylinder passes through the perforation and is fixedly connected with the bottom of lifting plate, and the both sides of lifting plate are equipped with a plurality of adjusting rods respectively, and a plurality of positioning holes are equipped on pressing plate, and adjusting rod passes through its corresponding positioning hole and is fixed through nut. The double station special-shaped tobacco package device of the utility model provides double station in manual encapsulation step to adapt to the efficiency of subsequent automatic three-dimensional encapsulation.

Description

Technical Field

[0001] This utility model relates to the field of tobacco machinery technology, specifically to a dual-station irregular-shaped cigarette packaging device. Background Technology

[0002] In the cigarette production and manufacturing process, packaging equipment for tobacco products can achieve semi-automatic packaging production, which involves sealing the outside of boxed cigarette products with a transparent film before packing, transporting, and selling them. Among cigarette products, there is a rich variety of irregularly shaped cigarettes, such as slim cigarettes, short cigarettes, menthol cigarettes, and specially shaped cigarette boxes, which are increasingly popular in the market due to their diverse designs. However, irregularly shaped cigarette boxes differ significantly from traditional standard cigarette boxes in size and shape. Traditional equipment's heat-sealing components are usually designed based on fixed dimensions. When the production line needs to switch to different sizes of irregularly shaped cigarette products, the machine must be stopped and the heat-sealing module manually replaced or adjusted. This process is cumbersome, time-consuming, and labor-intensive, affecting equipment utilization. Furthermore, in existing packaging technology, the initial transparent film sealing of irregularly shaped cigarette boxes requires manual operation, while subsequent sealing of the sides and angles of the packaging box can be fully automated. Therefore, the efficiency of the initial manual operation is not commensurate with the subsequent automated operation. If the efficiency of later processes is reduced to accommodate the efficiency of manual operation, the overall production efficiency of the packaging equipment will be affected. Utility Model Content

[0003] To address the aforementioned problems, the main objective of this utility model is to provide a dual-station irregular-shaped cigarette packaging device. This device provides a dual-station structure during the manual packaging step to improve the efficiency of subsequent automated three-dimensional packaging. Furthermore, the dimensions of each structure can be adjusted during the packaging process to accommodate irregular-shaped cigarette boxes of different sizes.

[0004] To achieve the above objectives, this utility model provides a dual-station irregular cigarette packaging device, including a worktable. The worktable is equipped with a first heat-sealing mechanism, a pushing mechanism, and a second heat-sealing mechanism. The first heat-sealing mechanism includes two electric heating blades and a pressing and stabilizing component located between the electric heating blades. The pressing and stabilizing component includes a mounting frame, a power cylinder, a limiting rod, a lifting plate, and a pressing plate. There are two limiting rods and two pressing plates. The mounting frame includes a base plate, side baffles, and a top plate. The power cylinder is fixed to the top surface of the base plate. The top plate has three through holes. The telescopic rod of the power cylinder passes through the through hole in the middle position and is fixedly connected to the bottom of the lifting plate. The lower end of the limiting rod is also fixed to the top surface of the base plate, and the other end passes through the through holes on both sides and is fixedly connected to the bottom of the lifting plate. Several adjusting rods are provided on both sides of the lifting plate. Several positioning holes are provided on the pressing plate, the number of which is the same as the number of adjusting rods. The adjusting rod passes through its corresponding positioning hole and is fixed by a nut.

[0005] Preferably, the bottom of the electric hot iron is provided with a mounting base, the bottom of the mounting base is provided with a first sliding groove, the first sliding groove is located on the worktable, and a fixing bolt is provided in the first sliding groove. The mounting base is installed on the worktable by the fixing bolt.

[0006] Preferably, it also includes two film roll mechanisms. The film roll mechanism includes a square groove, a guide roller frame and an automatic cutter. The square groove is fixed to the side of the workbench and located outside the electric heating knife. The outer end of the square groove has an opening. The guide roller frame is located outside the opening and one end of it is fixedly connected to the inner wall of the square groove. The top of the square groove has a through groove and a cutting opening. The automatic cutter is installed on the square groove and located above the cutting opening.

[0007] Preferably, the pushing mechanism includes a pushing component and a clamping component. The pushing component is used to push the irregularly shaped cigarette product into the clamping component. The pushing component includes a servo motor, a crossbar, two push rods and two stops. The servo motor drives the two push rods to move simultaneously. The upper end of the push rod is fixedly connected to the bottom of the crossbar, and the stops are movably sleeved on the crossbar.

[0008] Preferably, the clamping component includes a support column, an outer limiting plate, an inner limiting plate, and a connecting rod. The support column is fixed to the top surface of the worktable. The upper end of the outer limiting plate is movably sleeved on the connecting rod. Both ends of the connecting rod are fixedly connected to the support column. The outer end face of the inner limiting plate is provided with an adjusting bolt, which passes through the outer limiting plate.

[0009] Preferably, the second heat-sealing mechanism includes a horizontal sealing assembly and a vertical sealing assembly.

[0010] Preferably, it also includes an inspection and packaging table, which includes a conveyor belt, a support frame, and a lighting fixture. The conveyor belt is fixed on the support frame, the lower end of the lighting fixture is fixed on the support frame, and a folding plate is provided at the end of the workbench, with the outer end of the folding plate abutting against the starting end of the conveyor belt.

[0011] The beneficial effects of this utility model through the above technical solution include: (1) The dual-station irregular cigarette packaging device of this utility model is a semi-automatic packaging device. In the initial packaging process of irregular cigarettes, it provides a dual-station operable space, which improves the efficiency of manual packaging. It can also fully adapt to the fully automated operation of three-dimensional packaging in the subsequent process, thereby improving the production efficiency of the entire packaging device. (2) In addition, the first packaging mechanism of this utility model is provided with a pressing and stabilizing component, which can improve the stability of the sealing process and adapt to the plastic film packaging of different sized irregular cigarette boxes, so as to improve the adaptability of the device. Attached Figure Description

[0012] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0013] Figure 1 This is a structural schematic diagram of the dual-station irregular cigarette packaging device of this utility model.

[0014] Figure 2 This is a schematic diagram of the film roll mechanism of the dual-station irregular cigarette packaging device of this utility model.

[0015] Figure 3 This utility model relates to a dual-station irregular-shaped cigarette packaging device. Figure 2 Enlarged view of the structure of part A.

[0016] Figure 4 This is a schematic diagram of another embodiment of the dual-station irregular cigarette packaging device of this utility model.

[0017] Explanation of reference numerals in the attached figures 1. Workbench; 11. Electric heating knife; 12. Mounting frame; 121. Base plate; 122. Side baffle; 123. Top plate; 13. Power cylinder; 14. Limiting rod; 15. Lifting plate; 16. Pressing plate; 17. Adjusting rod; 18. Nut; 19. Mounting base; 191. First slide groove; 192. Fixing bolt; 21. Square groove; 211. Through groove; 212. Cutting opening; 22. Guide roller frame; 23. Automatic cutter; 30. Pushing component; 31. Crossbar; 32. Push rod; 33. Stop; 40. Clamping component; 41. Support column; 42. Outer limiting plate; 43. Inner limiting plate; 431. Adjusting bolt; 44. Connecting rod; 51. Horizontal sealing assembly; 52. Longitudinal sealing assembly; 61. Conveyor belt; 62. Support frame; 63. Lighting light frame; 64. Folding plate. Detailed Implementation

[0018] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Many specific details are set forth in the following description to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0019] First Embodiment like Figure 1 The diagram shown is a structural schematic of the dual-station irregular cigarette packaging device of this utility model. In this embodiment, the dual-station irregular cigarette packaging device is provided with a workbench 1. The workbench 1 is provided with a first heat sealing mechanism, a pushing mechanism, and a second heat sealing mechanism. The first heat sealing mechanism is used to simply wrap the irregular cigarette packaging box with a transparent film and heat seal it. This process requires the assistance of staff. The pushing mechanism pushes the irregular cigarette packaging box that has undergone preliminary operation to the next heat sealing operation step, that is, to the second heat sealing mechanism for heat sealing around the packaging box.

[0020] Specifically, such as Figure 1 As shown, the first heat-sealing mechanism in this embodiment includes a pressing and stabilizing component and two electric heating blades 11. The pressing and stabilizing component is located between the two electric heating blades 11. The pressing and stabilizing component includes a mounting frame 12, a power cylinder 13, a limiting rod 14, a lifting plate 15, and a pressing plate 16. There are two limiting rods 14 and two pressing plates 16. The mounting frame 12 consists of a base plate 121, a top plate 123, and two side baffles 122. The top plate 123 is located above the base plate 121, and the two side baffles 122 are fixed to the base plate 121. The top plate 123 and the bottom plate 121 are fixed to the top surface of the workbench 1. The power cylinder 13 is fixed to the top surface of the bottom plate 121. The top plate 123 has three through holes. The outer end of the telescopic rod of the power cylinder 13 passes through the through hole located in the middle position and is fixedly connected to the bottom of the lifting plate 15. The lower end of the limit rod 14 is also fixed to the top surface of the bottom plate 121, and the other end passes through the through holes located on both sides and is fixedly connected to the bottom of the lifting plate 15. Therefore, after the power cylinder 13 is started, the lifting plate 15 located above the top plate 123 can be driven to move up and down.

[0021] In addition, several adjusting rods 17 are fixedly provided on both sides of the lifting plate 15 of this utility model. In this embodiment, there are three adjusting rods 17. Several positioning holes are provided on the pressing plate 16. The number of positioning holes is the same as the number of adjusting rods 17. Therefore, in this embodiment, there are also three positioning holes. The adjusting rods 17 pass through their corresponding positioning holes and are fixed by nuts 18. Therefore, the lifting process of the lifting plate 15 will drive the pressing plates 16 on both sides to achieve the purpose of moving up and down and pressing. The position of the pressing plate 16 can be achieved by adjusting its position on the adjusting rods 17.

[0022] Please continue reading. Figure 1 As shown, the bottom of the electric heating knife 11 in this embodiment is provided with a mounting base 19, and the bottom of the mounting base 19 is provided with a first sliding groove 191. The first sliding groove 191 is located on the workbench 1, and a fixing bolt 192 is provided in the first sliding groove 191. The mounting base 19 is mounted on the workbench 1 by the fixing bolt 192. The position of the mounting base 19 can be adjusted by adjusting the position of the fixing bolt 192 in the first sliding groove 191. Thus, the electric heating knife 11 on the mounting base 19 can correspond to the position of the pressing plate 16 above it. When the outer transparent film of the irregular cigarette packaging box is initially sealed and fixed, the position of the electric heating knife 11 and the pressing plate 16 can be adjusted according to the size of the irregular cigarette packaging box. During the heating and sealing process, the pressing plate 16 can provide stable pressure for its operation, thereby improving the sealing efficiency and quality.

[0023] In addition, the pushing mechanism of this embodiment is provided with a pushing member 30 and a clamping member 40. The pushing member 30 is used to push the irregularly shaped cigarette product into the clamping member 40. The pushing member 30 is provided with a servo motor, a crossbar 31, two push rods 32 and two stops 33. The servo motor drives the two push rods 32 to move simultaneously. The upper end of the push rod 32 is fixedly connected to the bottom of the crossbar 31. The stops 33 are movably sleeved on the crossbar 31. The clamping member 40 is provided with a support column 41, an outer limiting plate 42, an inner limiting plate 43 and a connecting rod 44. The support column 41 is fixed on the top surface of the workbench 1. The upper end of the outer limiting plate 42 is movably sleeved on the connecting rod 44. The two ends of the connecting rod 44 are fixedly connected to the support column 41. The outer end face of the inner limiting plate 43 is provided with an adjusting bolt 431. The adjusting bolt 431 passes through the outer limiting plate 42. The distance between the two inner limiting plates 43 can be adjusted by adjusting the adjusting bolt 431.

[0024] In this embodiment, the irregularly shaped cigarette packaging box pushed by the pusher 30 into the clamping member 40 enters the subsequent second heat sealing mechanism. The second heat sealing mechanism is provided with a horizontal sealing component 51 and a vertical sealing component 52. The horizontal sealing component 51 and the vertical sealing component 52 can heat and shape the transparent packaging film around the irregularly shaped cigarette packaging box, thereby wrapping it around the irregularly shaped cigarette box.

[0025] Second Embodiment This utility model also provides a second embodiment. The difference between the packaging device in this embodiment and the previous embodiment is that the irregular cigarette packaging device in this embodiment is further provided with two film roll mechanisms, such as... Figures 1-3 As shown, the film roll mechanism is located on both sides of the workbench 1 and on both sides of the mounting frame 12. The film roll mechanism is provided with a square groove 21, a guide roller frame 22 and an automatic cutter 23. The square groove 21 is fixed on the side of the workbench 1 and located outside the electric heating knife 11. The outer end of the square groove 21 is provided with an opening. The guide roller frame 22 is located outside the opening and one end of it is fixedly connected to the inner wall of the square groove 21. The top of the square groove 21 is provided with a through groove 211 and a cutting opening 212. The automatic cutter 23 is installed on the square groove 21 and located above the cutting opening 212.

[0026] In the use of the dual-station irregular cigarette packaging device of this embodiment, the transparent film roll needs to be threaded and fixed on the guide roller frame 22 first. Then, the starting end of the transparent film passes through the groove 211 from bottom to top through the opening of the square groove 21, and then passes out from under the cutting blade 212. Then, it is stretched onto the worktable 1. When covering the outside of the irregular cigarette packaging box with transparent film, simply pull out the transparent film and then roll it around the outer periphery of the irregular cigarette. The cutting blade 212 automatically cuts the transparent film. Then, the irregular cigarette box body wrapped with transparent film is placed above the electric heating blade 11 for heating and fixing.

[0027] Third Embodiment like Figure 4As shown, the packaging device in this embodiment also includes an inspection packaging table located at the end of the workbench 1. The inspection packaging table includes a conveyor belt 61, a support frame 62, and a lighting fixture 63. The conveyor belt 61 is fixed to the support frame 62, and the lower end of the lighting fixture 63 is fixed to the support frame 62. Additionally, a folding plate 64 is provided at the end of the workbench 1 in this embodiment, with its outer end abutting against the starting end of the conveyor belt 61. After sealing the outer layer of the irregularly shaped cigarette boxes with a transparent packaging film, the packaging device in this embodiment allows the boxes to slide down from the folding plate 64 onto the conveyor belt 61. The lighting fixtures 63 on both sides of the conveyor belt 61 facilitate workers' observation of the packaging film coverage of the irregularly shaped cigarette boxes, allowing them to remove any damaged or abnormal boxes and pack the qualified products.

[0028] Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

Claims

1. A dual-station irregular-shaped cigarette packaging device, characterized in that, The device includes a workbench (1), on which a first heat-sealing mechanism, a pushing mechanism, and a second heat-sealing mechanism are provided. The first heat-sealing mechanism includes two electric hot irons (11) and a pressing and stabilizing assembly located between the electric hot irons (11). The pressing and stabilizing assembly includes a mounting frame (12), a power cylinder (13), a limiting rod (14), a lifting plate (15), and a pressing plate (16). The number of the limiting rod (14) and the pressing plate (16) are two each. The mounting frame (12) includes a base plate (121), a side baffle (122), and a top plate (123). The power cylinder (13) is fixed to the top surface of the base plate (121). The top plate (123) has three through holes. The telescopic rod of the power cylinder (13) passes through the through hole in the middle position and is fixedly connected to the bottom of the lifting plate (15). The lower end of the limiting rod (14) is also fixed to the top surface of the bottom plate (121), and the other end passes through the through holes on both sides and is fixedly connected to the bottom of the lifting plate (15). Several adjusting rods (17) are provided on both sides of the lifting plate (15). Several positioning holes are provided on the pressing plate (16). The number of positioning holes is the same as the number of adjusting rods (17). The adjusting rod (17) passes through its corresponding positioning hole and is fixed by a nut (18).

2. The dual-station irregular-shaped cigarette packaging device according to claim 1, characterized in that, The bottom of the electric hot iron (11) is provided with a mounting base (19), and the bottom of the mounting base (19) is provided with a first sliding groove (191). The first sliding groove (191) is located on the workbench (1), and a fixing bolt (192) is provided in the first sliding groove (191). The mounting base (19) is installed on the workbench (1) by the fixing bolt (192).

3. The dual-station irregular-shaped cigarette packaging device according to claim 1, characterized in that, It also includes two film roll mechanisms, each comprising a square groove (21), a guide roller frame (22), and an automatic cutter (23). The square groove (21) is fixed to the side of the workbench (1) and located outside the electric heating knife (11). The outer end of the square groove (21) has an opening. The guide roller frame (22) is located outside the opening and one end is fixedly connected to the inner wall of the square groove (21). The top of the square groove (21) has a through groove (211) and a cutting opening (212). The automatic cutter (23) is mounted on the square groove (21) and located above the cutting opening (212).

4. The dual-station irregular-shaped cigarette packaging device according to claim 1, characterized in that, The pushing mechanism includes a pusher (30) and a clamping member (40). The pusher (30) is used to push the irregularly shaped cigarette product into the clamping member (40). The pusher (30) includes a servo motor, a crossbar (31), two push rods (32) and two stops (33). The servo motor drives the two push rods (32) to move simultaneously. The upper end of the push rod (32) is fixedly connected to the bottom of the crossbar (31). The stops (33) are movably sleeved on the crossbar (31).

5. The dual-station irregular-shaped cigarette packaging device according to claim 4, characterized in that, The clamping member (40) includes a support column (41), an outer limiting plate (42), an inner limiting plate (43), and a connecting rod (44). The support column (41) is fixed to the top surface of the workbench (1). The upper end of the outer limiting plate (42) is movably sleeved on the connecting rod (44). Both ends of the connecting rod (44) are fixedly connected to the support column (41). The outer end face of the inner limiting plate (43) is provided with an adjusting bolt (431), which passes through the outer limiting plate (42).

6. The dual-station irregular-shaped cigarette packaging device according to claim 1, characterized in that, The second heat sealing mechanism includes a horizontal sealing assembly (51) and a vertical sealing assembly (52).

7. The dual-station irregular-shaped cigarette packaging device according to claim 1, characterized in that, It also includes an inspection and packaging table, which includes a conveyor belt (61), a support frame (62) and a lighting fixture (63). The conveyor belt (61) is fixed on the support frame (62), and the lower end of the lighting fixture (63) is fixed on the support frame (62). The end of the workbench (1) is provided with a folding plate (64), and the outer end of the folding plate (64) abuts against the starting end of the conveyor belt (61).

Images