An automatic wire winding and tying device with adjustable length

Abstract

This utility model discloses an adjustable-length automatic winding and tying device, including a housing, a winding reel, a tying clamp, a lifting wheel, and a monitoring and fixing block. The top surface of the housing has a display screen. This adjustable-length automatic winding and tying device, through its housing, winding reel, and tying clamp, can quickly wind and tie the wire to be wound. The housing, lifting wheel, and monitoring and fixing block can quickly fix and stretch one end of the wire, effectively preventing workers from pulling the wire into the winding reel while winding. These components work together to eliminate the need for manual operation during the winding process, automatically adapting to the wire length and effectively avoiding the risks to workers associated with existing fully automatic winding and tying machines.

Description

Technical Field

[0001] This utility model relates to the technical field of winding and binding devices, specifically an automatic winding and binding device with adjustable length. Background Technology

[0002] The fully automatic wire winding and tying machine is an industrial device that achieves automated operation through a programmable logic controller (PLC), with a production speed of 1200-2100 pieces / hour. The machine employs a threaded rod-worm gear transmission mechanism, with a height adjustment range of 800-1200mm via a sliding guide system for the lifting plate. Four sets of pulleys at the bottom ensure low-resistance movement. The rotating rod operating mechanism incorporates a rotating bearing and a U-shaped clearance groove structure, combined with a retractable rotating rod design to reduce operating friction. The equipment supports continuous operation from a single start in cruise mode, is compatible with various cables such as AC / DC power cords and USB cables, complies with the ISO 9355-2 human-machine interface standard, and features fault alarms and rapid maintenance capabilities.

[0003] However, existing fully automatic wire winding and tying machines require operators to manually hold one end of the rope while winding the wire. During the winding process, there is a certain risk that the operator's hand may be pulled into the winding reel and cause injury. Utility Model Content

[0004] The purpose of this invention is to provide an automatic winding and binding device with adjustable length to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic winding and binding device with adjustable length, comprising a housing, a winding reel provided in the housing, a binding clamp provided on one side of the housing, a lifting wheel provided on one side of the housing, a monitoring and fixing block provided on one side of the housing, a display screen provided on the top surface of the housing, a control button provided on the top surface of the housing, and a support rod provided on the bottom surface of the housing.

[0006] Preferably, a stranding rod is provided on one side of the stranding reel, and a wire clamping rod is provided on one side of the stranding reel.

[0007] Preferably, a semi-circular plate is provided on one side of the stranding reel, and a movable locking block is provided on one side of the stranding reel.

[0008] Preferably, a wire-locking groove is provided on one side of the lifting wheel, and a limit block is provided on one side of the lifting wheel.

[0009] Preferably, a movable groove is provided on one side of the limiting block, and an elastic anti-dislodgement bolt is provided inside the movable groove.

[0010] Preferably, a wire hole is provided on one side of the monitoring alignment block, and a monitoring probe is provided on one side of the monitoring alignment block.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] This adjustable-length automatic winding and tying device, through its housing, winding reel, and tying clamp, can quickly wind and tie the wires to be wound. It achieves rapid winding and tying. The housing, lifting wheel, and monitoring block can quickly fix and stretch one end of the wire, effectively preventing workers from pulling the wire into the winding reel while winding. When used together, this device eliminates the need for manual operation during the winding process and automatically winds the wire to the correct length, effectively avoiding the risks to workers associated with existing fully automatic winding and tying machines.

[0013] This adjustable-length automatic winding and bundling device, through its housing, monitoring block, and display screen, can monitor the portion of the wire pulled out. When the pulled-out end passes the monitoring probe, the winding disc automatically stops, achieving automatic length adaptation for winding. The housing and control buttons allow control of the device's internal operating program to adapt to the tensile strength of wires of different thicknesses. When used in combination, the device can freely adjust the winding process based on the length and thickness of the wire, thereby improving winding efficiency. Attached Figure Description

[0014] Figure 1 This is an exploded perspective view of the present invention;

[0015] Figure 2 This is an exploded perspective view of the stranded wire reel of this utility model;

[0016] Figure 3 This is an exploded perspective view of the lifting wheel of this utility model;

[0017] Figure 4 This is an exploded three-dimensional view of the monitoring and positioning block of this utility model.

[0018] In the diagram: 1. Outer casing; 2. Strand reel; 3. Cable clamp; 4. Cable pulley; 5. Monitoring and positioning block; 6. Display screen; 7. Control button; 8. Support rod; 9. Strand rod; 10. Cable clamping rod; 11. Semicircular plate; 12. Movable locking block; 13. Cable clamping groove; 14. Limiting block; 15. Movable groove; 16. Elastic anti-loosening bolt; 17. Threading hole; 18. Monitoring probe. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] like Figure 1-4 As shown, this utility model provides a technical solution: an automatic winding and bundling device with adjustable length, including a housing 1, which protects the internal components of the device and ensures that the internal components are not affected by external forces. The housing 1 is equipped with a winding reel 2, which agitates different wires to ensure that the wires can be wound and bundled. A bundling clip 3 is provided on one side of the housing 1 to bind the bundled wires, ensuring that the bundled wires will not easily unravel. A lifting wheel 4 is provided on one side of the housing 1 to lift one end of the wire, ensuring that one end of the wire can be stretched. A monitoring and fixing block 5 is provided on one side of the housing 1 to monitor the length of the wire pulled out at one end and ensure that the winding reel 2 can be quickly stopped when the wire bundling is finished. A display screen 6 is provided on the top surface of the housing 1 to display the length of the bundled wires, facilitating the classification of the wires by workers. There is a control button 7, which is used to control the internal operating program of the device to ensure that the device can wind the wire according to the winding process expected by the operator. The bottom surface of the outer shell 1 is provided with a support rod 8, which is used to support the entire device and ensure that the device is not affected by external forces during use. A stranding rod 9 is provided on one side of the stranding reel 2. The stranding rod 9 is used in conjunction with other stranding rods 9 to ensure that the wire can be stranded and bundled at multiple angles. A wire clamping rod 10 is provided on one side of the stranding reel 2. The wire clamping rod 10 is used in conjunction with the stranding rod 9 to ensure that the end of the wire entering the stranding reel 2 can be fixed. A semi-circular plate 11 is provided on one side of the stranding reel 2. The semi-circular plate 11 is used in conjunction with the movable clamping block 12 to ensure that the stranding rod 9 can be firmly fixed on one side of the stranding reel 2. A movable clamping block 12 is provided on one side of the stranding reel 2 to clamp or release the stranding rod 9, ensuring that the stranding rod 9 can be freely disassembled or installed.

[0021] A wire-holding groove 13 is provided on one side of the lifting wheel 4. The wire-holding groove 13 is used to hold the wire, ensuring that the wire can smoothly enter the side of the stranding reel 2 for stranding and winding. A limit block 14 is provided on one side of the lifting wheel 4, which is used to limit the position of the lifting wheel 4 and prevent the lifting wheel 4 from disengaging from the preset position. A movable groove 15 is provided on one side of the limit block 14, which is used to limit the range of motion of the elastic anti-detachment bolt 16, ensuring that the lifting wheel 4 can move within a certain range. An elastic anti-detachment bolt is provided inside the movable groove 15. The bolt 16, an elastic anti-detachment bolt 16, is used to lift the lifting wheel 4, ensuring that the wire has certain resistance during the agitation and stretching process to avoid the problem of the wire not being able to wind. A wire hole 17 is provided on one side of the monitoring and fixing block 5, which is used to pass one end of the wire through the wire hole 17, ensuring that the wire can enter the stranding reel 2 normally for winding and bundling. A monitoring probe 18 is provided on one side of the monitoring and fixing block 5, which is used to monitor whether one end of the wire has been fully pulled out, ensuring that the stranding reel 2 can automatically stop rotating after the wire is fully wound.

[0022] Working principle: The operator first adjusts the stranding rod 9 on one side of the stranding reel 2. The stranding rod 9 is installed or removed using the semi-circular plate 11 and the movable clamping block 12 to adapt to the number of turns and shape of the wire to be wound. Then, one end of the wire is passed through the wire hole 17 on the monitoring and fixing block 5, and the end of the wire is clamped to one side of the stranding reel 2 by the stranding rod 9 and the clamping rod 10. Then, the wire is clamped into the clamping groove 13 and stretched. The elastic anti-loosening bolt 16 drives the lifting wheel 4 to lift the wire. Then, the device is started by controlling the control button 7. When the device is started, the stranding reel 2 rotates and drives the wire to wind and bundle. When the end of the wire is pulled out passes the monitoring probe 18, the stranding reel 2 rotates one more turn and then stops automatically. After the wire is wound and bundled, the operator removes the wound wire and places it above the wire tying clamp 3 for tying, thus completing the wire bundling.

[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic winding and binding device with adjustable length, comprising a housing (1), characterized in that: The outer casing (1) is provided with a stranding reel (2), a wire clamp (3) is provided on one side of the outer casing (1), a wire lifting wheel (4) is provided on one side of the outer casing (1), a monitoring and fixing block (5) is provided on one side of the outer casing (1), a display screen (6) is provided on the top surface of the outer casing (1), a control button (7) is provided on the top surface of the outer casing (1), and a support rod (8) is provided on the bottom surface of the outer casing (1).

2. The automatic winding and binding device with adjustable length according to claim 1, characterized in that: A stranding rod (9) is provided on one side of the stranding reel (2), and a wire clamping rod (10) is provided on one side of the stranding reel (2).

3. The automatic wire wrapping device of claim 1, wherein: A semi-circular plate (11) is provided on one side of the stranding disc (2), and a movable locking block (12) is provided on one side of the stranding disc (2).

4. The automatic wire wrapping device of claim 1, wherein: The lifting wheel (4) has a wire-locking groove (13) on one side and a limit block (14) on one side.

5. A length adjustable automatic wire wrapping device as claimed in claim 4, wherein: The limiting block (14) has a movable groove (15) on one side, and an elastic anti-dislodgement bolt (16) is provided inside the movable groove (15).

6. The automatic wire wrapping device of claim 1, wherein: A wire hole (17) is provided on one side of the monitoring alignment block (5), and a monitoring probe (18) is provided on one side of the monitoring alignment block (5).

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