A magnesium block material, polishing, stacking, winding and binding automatic production equipment

Abstract

The utility model discloses a magnesium block material arrangement, polishing, stacking, winding bundling and packing automatic production equipment, including material arrangement conveying line body, the one side of material arrangement conveying line body horizontal fixedly connected with intelligent polishing device, in the production efficiency aspect, this system has realized the full automation process from magnesium block material receiving to winding and packing, does not need manual intervention, has greatly shortened production cycle. Material arrangement conveying line body can arrange and convey incoming material quickly and accurately, and gains time for subsequent process. The multi -surface disposable polishing function of intelligent polishing device, compared with traditional one -surface one -surface manual polishing mode, has improved 80% efficiency. The sorting conveying line body can efficiently screen and convey different bottom magnesium block, so that the robot can quickly grab the stacking, reduces the waiting time of material between various processes. Circulating conveying line body runs through multiple stations, realizes the automation material transportation from empty tray to packing completed stacking material, guarantees the continuity of production.

Description

Technical Field

[0001] This utility model relates to the field of magnesium block processing technology, specifically to an automated production equipment for magnesium block material handling, grinding, stacking, winding, bundling and packaging. Background Technology

[0002] Magnesium is a chemical element with the symbol Mg and atomic number 12. It belongs to Group IIA alkaline earth metals in the periodic table. It is silvery-white in color and has a relatively low density (1.738 g / cm³). 3 Magnesium is lightweight and malleable. When burned in air, it emits a bright white light, producing magnesium oxide. Magnesium and its alloys are widely used in aerospace, automotive manufacturing, and missile industries due to their high specific strength and stiffness, as well as good thermal and electrical conductivity. Furthermore, magnesium is also used in the manufacture of fireworks and flares, utilizing its property of emitting a dazzling white light when burned.

[0003] After magnesium blocks are produced, they require downstream processes such as sorting, grinding, stacking, and packaging. However, freshly processed magnesium blocks have rough surfaces, high temperatures, and are produced in large quantities. Traditional magnesium block processing typically relies on manual operation or partially automated equipment, which is not only inefficient but also prone to safety issues. To improve production efficiency, reduce labor costs, and ensure operational safety, there is an urgent need for a solution that can automate the entire process of magnesium block processing from receiving to packaging. Utility Model Content

[0004] The purpose of this utility model is to provide an automated production equipment for magnesium blocks, including material handling, grinding, stacking, wrapping and packaging, to solve the problem mentioned in the background art that after the magnesium blocks are produced, they need to undergo back-end processes such as material handling, grinding, stacking and packaging. However, the surface of freshly processed magnesium blocks is rough, the temperature is high, and the quantity is large. Traditional magnesium block processing usually relies on manual operation or partially automated equipment, which is not only inefficient but also prone to safety problems.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automated production equipment for magnesium block sorting, grinding, stacking, wrapping, and packaging, comprising a sorting conveyor line, an intelligent grinding device horizontally fixedly connected to one side of the sorting conveyor line, a sorting conveyor section horizontally fixedly arranged at the end of the intelligent grinding device away from the sorting conveyor line, a sorting robot system fixedly connected to the side of the sorting conveyor section, a magnesium block stack arranged at the end of the sorting robot system away from the sorting conveyor section, a ring conveyor section horizontally arranged at the side of the magnesium block stack away from the sorting robot system, a key-type strapping device fixedly arranged at one side of the ring conveyor section, and a wrapping packaging device arranged at the end of the ring conveyor section away from the magnesium block stack.

[0006] Preferably, the material handling conveyor line includes a receiving station, which is fixedly connected to the top of the conveyor frame of the material handling conveyor line near one end. A guiding material handling power device is horizontally arranged on one side of the receiving station. A guiding material handling transmission device is horizontally connected to the bottom surface of the guiding material handling power device. A spacing adjustment rod for the guiding material handling device is evenly connected to the top surface of the material handling conveyor line. A conveyor line is horizontally arranged inside the frame of the material handling conveyor line. A conveyor line power device is fixedly arranged at the bottom of the material handling conveyor line.

[0007] Preferably, the intelligent grinding device includes a frame, a material guiding mechanism is horizontally fixed on the top surface of the frame, an upper and lower grinding mechanism is horizontally connected to the inner top surface of the material guiding mechanism, a side grinding motor is fixedly connected to the top surface of the material guiding mechanism, a side grinding mechanism is provided on the inner side of the material guiding mechanism, and a magnesium block pushing mechanism is fixedly connected to the bottom of the material guiding mechanism.

[0008] Preferably, the sorting and conveying section includes a receiving section conveyor, which is fixedly connected to the top surface of the frame of the sorting and conveying section. A sorting machine is fixedly connected to the top surface of the sorting and conveying section. A straight section conveyor is fixedly connected to the top of the frame of the sorting and conveying section away from the receiving section conveyor. The sorting machine is horizontally positioned between the receiving section conveyor and the straight section conveyor. An inclined section conveyor is horizontally fixedly connected to one side of the sorting machine. A pallet is horizontally arranged on the top surface of the annular conveying section.

[0009] Preferably, the material handling conveyor line and the intelligent grinding device are both horizontally fixed at the installation plane position, and one end of the material handling conveyor line is horizontally connected to one end of the intelligent grinding device. The intelligent grinding device is horizontally positioned between the sorting conveyor section and the material handling conveyor line. The top of the cabinet of the sorting robot system is equipped with a sorting robotic arm structure, and the sorting robotic arm is a six-axis robot with a gripper structure connected to one end of the sorting robotic arm.

[0010] Preferably, the magnesium block stacks are arranged in a stacked manner, the annular conveyor section is arranged in a circulating transmission structure, and the annular conveyor section is horizontally arranged at the bottom of the wrapping equipment, while the key-type strapping device is arranged on the side near the wrapping equipment.

[0011] Compared with the prior art, the beneficial effects of this utility model are: This automated production equipment for magnesium blocks, including material handling, grinding, stacking, wrapping, and packaging, offers several safety advantages. Traditional production methods require manual operation of magnesium blocks after molding, posing risks of burns. This automated system eliminates the need for direct contact with the high-temperature magnesium blocks, significantly reducing the probability of accidents. For example, the robotic stacking system uses high-temperature resistant suction cups to grip the magnesium blocks during stacking, avoiding the dangers of manual handling. Regarding product quality, the intelligent grinding equipment simultaneously grinds multiple sides of the magnesium blocks with controllable grinding results, leading to better product consistency and higher quality. Traditional manual grinding methods struggle to ensure consistent grinding quality on each side, often resulting in over- or under-grinding. This automated system effectively avoids these problems, ensuring that each magnesium block meets the required grinding standards. During stacking, a six-axis stacking robot precisely grips and stacks magnesium blocks according to a specified pattern, ensuring the stability and neatness of the stack and providing a solid foundation for subsequent wrapping and bundling processes. The wrapping equipment can be freely adjusted according to the dimensions of the stacked materials, adapting to the automated packaging of various specifications of materials, ensuring the tightness and sturdiness of the packaging, and effectively protecting magnesium blocks from damage during transportation and storage. Regarding labor costs, the system uses a control system similar to a PLC to control the equipment, eliminating the need for manual intervention in material transfer, processing, and the use, detection, and management of intelligent equipment. This not only reduces errors and instability caused by manual operation but also significantly lowers labor costs. Enterprises can then invest more manpower in key areas such as technology research and development and management, enhancing their core competitiveness. In terms of production efficiency, the system achieves a fully automated process from receiving magnesium blocks to wrapping and packaging, requiring no manual intervention and greatly shortening the production cycle. The material handling conveyor line can quickly and accurately sort and transport incoming materials, saving time for subsequent processes. The intelligent grinding device's multi-faceted, one-time grinding function improves efficiency by 80% compared to traditional manual grinding methods. The sorting conveyor line can efficiently screen and transport magnesium blocks with different bottom surfaces, enabling robots to quickly grab and stack them, reducing the waiting time between processes. The circulating conveyor line runs through multiple workstations, realizing automated material transportation from empty pallets to finished packaging and stacking, ensuring the continuity of production. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall system composition of this utility model; Figure 2 This is a schematic diagram of the material handling and conveying line of this utility model; Figure 3 This is a schematic diagram of the grinding device of this utility model; Figure 4 This is a schematic diagram of the sorting section conveyor line of this utility model; Figure 5 This is a schematic diagram of the circulating conveyor line of this utility model.

[0013] In the diagram: 1. Material handling conveyor line; 101. Receiving station; 102. Guiding material handling power unit; 103. Guiding material handling transmission device; 104. Guiding material handling device spacing adjustment rod; 105. Conveyor line; 2. Intelligent grinding device; 201. Frame; 202. Material guiding mechanism; 203. Top surface grinding mechanism; 204. Side grinding motor; 205. Side grinding mechanism; 206. Magnesium block pushing mechanism; 3. Sorting conveyor section; 301. Receiving section conveyor; 302. Sorter; 303. Straight section conveyor; 304. Inclined section conveyor; 4. Sorting robot system; 5. Magnesium block stack; 6. Circular conveyor section; 601. Pallet; 7. Key-type strapping equipment; 8. Stretch wrapping equipment. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Example 1: like Figure 1-5As shown, this utility model provides a technical solution: an automated production equipment for magnesium block sorting, grinding, stacking, wrapping, and packaging, including a sorting conveyor line 1. An intelligent grinding device 2 is horizontally fixedly connected to one side of the sorting conveyor line 1. A sorting conveyor section 3 is horizontally fixedly installed at the end of the intelligent grinding device 2 away from the sorting conveyor line 1. A sorting robot system 4 is fixedly connected to the side of the sorting conveyor section 3. Both the sorting conveyor line 1 and the intelligent grinding device 2 are horizontally fixedly installed on the mounting plane, with one end of the sorting conveyor line 1 horizontally connected to one end of the intelligent grinding device 2. The intelligent grinding device 2 is horizontally positioned between the sorting conveyor section 3 and the sorting conveyor line 1. The cabinet of the sorting robot system 4 is also included. A sorting robotic arm structure is set at the top, and the sorting robotic arm adopts a six-axis robot configuration. One end of the sorting robotic arm is connected to a gripper structure. At the end of the sorting robot system 4 away from the sorting conveyor section 3, a magnesium block stack 5 is set. A ring conveyor section 6 is horizontally set on the side of the magnesium block stack 5 away from the sorting robot system 4. A key-type strapping device 7 is fixedly set on one side of the ring conveyor section 6. A wrapping device 8 is set at the end of the ring conveyor section 6 away from the magnesium block stack 5. The magnesium block stack 5 is stacked in a stacked manner. The ring conveyor section 6 is set in a circular transmission structure. The ring conveyor section 6 is horizontally connected through the bottom of the wrapping device 8. The key-type strapping device 7 is set on the side close to the wrapping device 8.

[0016] The sorting conveyor line efficiently filters and transports magnesium blocks with different bottom surfaces, enabling robots to quickly grab and palletize them, reducing material waiting time between processes. The circulating conveyor line runs through multiple workstations, achieving automated material transport from empty pallets to finished packaged pallets, ensuring production continuity.

[0017] Example 2: like Figure 1-5As shown, this utility model provides a technical solution: an automated production equipment for magnesium block sorting, grinding, stacking, wrapping, and packaging, including a sorting conveyor line 1, an intelligent grinding device 2 horizontally fixedly connected to one side of the sorting conveyor line 1, a receiving station 101 fixedly connected to the top of the conveyor frame of the sorting conveyor line 1 near one end, and a guiding sorting power device 102 horizontally arranged on one side of the receiving station 101. The bottom surface of the material handling conveyor 1 is horizontally connected to a guiding material handling transmission device 103. The top surface of the material handling conveyor 1 is evenly connected to guiding material handling device spacing adjustment rods 104. A conveyor 105 is horizontally arranged inside the frame of the material handling conveyor 1. A conveyor power unit 106 is fixedly installed at the bottom of the material handling conveyor 1. A sorting conveyor section 3 is horizontally fixedly installed at the end of the intelligent grinding device 2 away from the material handling conveyor 1. A sorting robot system 4 is fixedly connected to the side of the sorting conveyor section 3. Both the intelligent grinding device 2 and the sorting conveyor 1 are horizontally fixed on the installation plane. One end of the sorting conveyor 1 is horizontally connected to one end of the intelligent grinding device 2. The intelligent grinding device 2 is horizontally positioned between the sorting conveyor section 3 and the sorting conveyor 1. The top of the cabinet of the sorting robot system 4 is equipped with a sorting robotic arm structure, and the sorting robotic arm is a six-axis robot. One end of the sorting robotic arm is connected to a gripper structure. The sorting robot system 4 has a magnesium block stack 5 at the end away from the sorting conveyor section 3. The magnesium block stack 5 has a horizontally arranged annular conveyor section 6 on the side away from the sorting robot system 4. A key-type strapping device 7 is fixedly installed on one side of the annular conveyor section 6. The annular conveyor section 6 has a wrapping device 8 at the end away from the magnesium block stack 5. The magnesium block stack 5 is stacked in a stacked manner. The annular conveyor section 6 has a circulating transmission structure. The annular conveyor section 6 is horizontally connected through the bottom of the wrapping device 8. The key-type strapping device 7 is located on the side close to the wrapping device 8.

[0018] This system's automated grinding effectively avoids these problems, ensuring that the grinding quality of each magnesium block meets the standards. During the palletizing process, the six-axis palletizing robot precisely grasps and stacks magnesium blocks according to the specified pattern, ensuring the stability and neatness of the magnesium block stack and providing a good foundation for subsequent winding and bundling processes.

[0019] Example 3: like Figure 1-5As shown, this utility model provides a technical solution: an automated production equipment for magnesium block sorting, grinding, stacking, wrapping, and packaging, including a sorting conveyor line 1. An intelligent grinding device 2 is horizontally fixedly connected to one side of the sorting conveyor line 1. The sorting conveyor line 1 includes a receiving station 101, which is fixedly connected to the top of the conveyor frame of the sorting conveyor line 1 near one end. A guiding sorting power device 102 is horizontally arranged on one side of the receiving station 101. A guiding sorting transmission device 103 is horizontally connected to the bottom surface of the guiding sorting power device 102. A guiding sorting device spacing adjustment rod 104 is evenly connected to the top surface of the sorting conveyor line 1. The inner side of the frame of the sorting conveyor line 1 is horizontally... The intelligent grinding device 2 is equipped with a conveyor line 105 and includes a frame 201. A material guiding mechanism 202 is horizontally fixed on the top surface of the frame 201. An upper and lower surface grinding mechanism 203 is horizontally connected to the inner top surface of the material guiding mechanism 202. A side grinding motor 204 is fixedly connected to the top surface of the material guiding mechanism 202. A side grinding mechanism 205 is provided on the inner side of the material guiding mechanism 202. A magnesium block pushing mechanism 206 is fixedly connected to the bottom of the material guiding mechanism 202. A sorting conveyor section 3 is horizontally fixed at the end of the intelligent grinding device 2 away from the material handling conveyor line 1. The sorting conveyor section 3 includes a receiving section conveyor 301, which is fixedly connected to the sorting conveyor section 3. At the top surface of the frame, a sorting machine 302 is fixedly connected to the top surface of the sorting conveyor section 3. A straight section conveyor 303 is fixedly connected to the end of the top of the sorting conveyor section 3 away from the receiving section conveyor 301. The sorting machine 302 is horizontally positioned between the receiving section conveyor 301 and the straight section conveyor 303. An inclined section conveyor 304 is horizontally fixedly connected to one side of the sorting machine 302. A sorting robot system 4 is fixedly connected to the side of the sorting conveyor section 3. The material handling conveyor line 1 and the intelligent grinding device 2 are both horizontally fixedly positioned on the installation plane, with one end of the material handling conveyor line 1 horizontally connected to one end of the intelligent grinding device 2. The intelligent grinding device 2 is horizontally positioned between the sorting conveyor section 3 and the material handling section 3. At the location between material conveyor line 1, a sorting robotic arm structure is installed on the top of the cabinet of the sorting robot system 4, and the sorting robotic arm adopts a six-axis robot configuration. One end of the sorting robotic arm is connected to a gripper structure. At the end of the sorting robot system 4 away from the sorting conveyor section 3, a magnesium block stack 5 is installed. On the side of the magnesium block stack 5 away from the sorting robot system 4, a circular conveyor section 6 is horizontally installed. On one side of the circular conveyor section 6, a key-type strapping device 7 is fixedly installed. The magnesium block stack 5 is stacked in a superimposed arrangement. The circular conveyor section 6 is arranged in a circular transmission structure. The circular conveyor section 6 is horizontally installed through the bottom of the wrapping equipment 8. The key-type strapping device 7 is installed on the side close to the wrapping equipment 8.

[0020] This system utilizes automated production, eliminating the need for operators to directly handle the high-temperature magnesium blocks and significantly reducing the probability of safety accidents. For example, the robotic stacking system uses high-temperature resistant suction cups to grip the magnesium blocks during stacking, avoiding the potential dangers of manual handling.

[0021] Working Principle: The material handling conveyor line 1 serves as the starting point of the entire process. Receiving station 101 first receives magnesium blocks from the production line. The guiding material handling power unit 102 starts, driving the guiding material handling device 103 to adjust the position of the magnesium blocks, arranging them neatly for subsequent processes. The conveyor line power unit 106 drives the conveyor line 105 to horizontally transport the arranged magnesium blocks to the intelligent grinding device 2. In the intelligent grinding device 2, the frame 201 provides a stable support structure. The material guiding mechanism 202 accurately guides the magnesium blocks to the designated position, and the top surface grinding mechanism 203 grinds the top surface of the magnesium blocks. Simultaneously, the side grinding motor 204 drives the side grinding mechanism 205 to grind the sides of the magnesium blocks, achieving multi-faceted grinding in one operation. After grinding, the magnesium block pushing mechanism 206 pushes the magnesium blocks to the sorting conveyor section 3. The receiving conveyor 301 of the sorting and conveying section 3 receives the polished magnesium blocks. The sorting machine 302 sorts the magnesium blocks according to the bottom surface condition, and magnesium blocks of the same condition are transported to designated positions by the straight section conveyor 303 and the inclined section conveyor 304 respectively. The six-axis robot of the sorting robot system 4 uses the gripper structure on the sorting robotic arm to grab the magnesium blocks according to the specified pattern and stack them into magnesium block stacks 5. After the magnesium block stacks 5 are formed, the circular conveyor section 6 starts working. When the magnesium block stacks reach the keyed strapping device 7, they are strapped longitudinally, laterally, and circumferentially according to actual needs. After strapping is completed, the circular conveyor section 6 continues to transport the magnesium block stacks to the wrapping and packaging device 8. The wrapping and coating arm then automatically wraps the entire magnesium block stack with film to complete the final packaging.

[0022] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A magnesium block sorting, polishing, stacking, winding and bundling packaging automatic production equipment, comprising a sorting conveying line body (1), characterized in that: A smart grinding device (2) is horizontally fixedly connected to one side of the material handling conveyor line (1). A sorting conveyor section (3) is horizontally fixedly installed at one end of the smart grinding device (2) away from the material handling conveyor line (1). A sorting robot system (4) is fixedly connected to the side of the sorting conveyor section (3). A magnesium block stack (5) is installed at one end of the sorting robot system (4) away from the sorting conveyor section (3). A ring conveyor section (6) is horizontally installed on one side of the magnesium block stack (5) away from the sorting robot system (4). A key-type strapping device (7) is fixedly installed on one side of the ring conveyor section (6). A wrapping packaging device (8) is installed at one end of the ring conveyor section (6) away from the magnesium block stack (5).

2. The magnesium block material, polishing, stacking, winding and bundling automatic production equipment according to claim 1, characterized in that: The material handling conveyor line (1) includes a receiving station (101), which is fixedly connected to the top of the conveyor frame of the material handling conveyor line (1) near one end. A guiding material handling power device (102) is horizontally arranged on one side of the receiving station (101). A guiding material handling transmission device (103) is horizontally connected to the bottom surface of the guiding material handling power device (102). A guiding material handling device spacing adjustment rod (104) is evenly connected to the top surface of the material handling conveyor line (1). A conveyor line (105) is horizontally arranged inside the frame of the material handling conveyor line (1).

3. The magnesium block material, polishing, stacking, winding and bundling automatic production equipment according to claim 1, characterized in that: The intelligent grinding device (2) includes a frame (201), a material guiding mechanism (202) is horizontally fixed on the top surface of the frame (201), an upper bottom grinding mechanism (203) is horizontally connected to the inner top surface of the material guiding mechanism (202), a side grinding motor (204) is fixedly connected to the top surface of the material guiding mechanism (202), a side grinding mechanism (205) is provided on the inner side of the material guiding mechanism (202), and a magnesium block pushing mechanism (206) is fixedly connected to the bottom of the material guiding mechanism (202).

4. The magnesium block material, polishing, stacking, winding and bundling automatic production equipment according to claim 1, characterized in that: The sorting and conveying section (3) includes a receiving section conveyor (301), which is fixedly connected to the top surface of the frame of the sorting and conveying section (3). A sorting machine (302) is fixedly connected to the top surface of the sorting and conveying section (3). A straight section conveyor (303) is fixedly connected to the top of the frame of the sorting and conveying section (3) away from the receiving section conveyor (301). The sorting machine (302) is horizontally located at the end between the receiving section conveyor (301) and the straight section conveyor (303). An inclined section conveyor (304) is horizontally fixedly connected to one side of the sorting machine (302). A tray (604) is horizontally arranged on the top surface of the annular conveying section (6).

5. The magnesium block material, polishing, stacking, winding and bundling automatic production equipment according to claim 1, characterized in that: The material handling conveyor line (1) and the intelligent grinding device (2) are both horizontally fixed at the installation plane position, and one end of the material handling conveyor line (1) is horizontally connected to one end of the intelligent grinding device (2). The intelligent grinding device (2) is horizontally set between the sorting conveyor section (3) and the material handling conveyor line (1). The top of the cabinet of the sorting robot system (4) is equipped with a sorting robot arm structure, and the sorting robot arm is a six-axis robot. One end of the sorting robot arm is connected to a gripper structure.

6. The magnesium block material, polishing, stacking, winding and bundling automatic production equipment according to claim 1, characterized in that: The magnesium block stack (5) is arranged in a stacked manner, the annular conveyor section (6) is arranged in a circular transmission structure, and the annular conveyor section (6) is arranged horizontally through the bottom of the wrapping equipment (8), and the key-type strapping device (7) is arranged on the side near the wrapping equipment (8).

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