A treatment apparatus for leaked chemicals
Patent Information
- Application Number
- CN202522393614.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-11
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-11-11
AI Technical Summary
[0003]但是化学品泄漏处理设备在处理粘稠或易沉淀的化学品时,处理剂储存筒或输送管道内容易发生堆积和堵塞,影响设备的正常运行,同时化学品泄漏处理设备在实际使用时无法对化学品泄漏处理物吸附回收,容易增加二次污染的风险
[0016] (1) The treatment mechanism set up on the treatment platform is conducive to the uniform spraying of the treatment agent and the adsorption of the volatile substances of the leaked chemicals. At the same time, it can reduce the residence time of the treatment agent during the transportation process, reduce the risk of blockage, and avoid insufficient supply of adsorbent in some areas due to adsorbent accumulation, which affects the efficiency of leak treatment. The auxiliary mechanism set up on the treatment mechanism can effectively adsorb and recover the chemical leak treatment materials and volatile substances, reduce the risk of secondary pollution, and improve the safety of leaked chemical treatment.
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Figure CN224767528U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of recycling equipment technology, and more specifically, to a device for treating leaked chemicals. Background Technology
[0002] Chemical spill recovery equipment is a specialized device used to quickly, safely, and effectively collect, absorb, transfer, and temporarily store spilled chemicals in the event of an accidental spill. This equipment aims to prevent the spread of spilled chemicals into the environment, reduce pollution to soil, water, and air, minimize health hazards to operators, and maximize the recovery of valuable chemicals to reduce economic losses. This type of equipment is commonly used in chemical production, warehousing and transportation, laboratories, and emergency response scenarios, and is an indispensable tool in chemical safety management.
[0003] However, when handling viscous or easily precipitating chemicals, chemical spill response equipment is prone to accumulation and blockage in the storage tank or delivery pipeline of the treatment agent, affecting the normal operation of the equipment. At the same time, chemical spill response equipment cannot adsorb and recover the spilled chemical materials in actual use, which can easily increase the risk of secondary pollution.
[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content
[0005] In view of the problems in the related technologies, this utility model proposes a device for treating leaked chemicals to overcome the above-mentioned technical problems existing in the existing related technologies.
[0006] Therefore, the specific technical solution adopted by this utility model is as follows:
[0007] A device for handling spilled chemicals includes a treatment platform, a treatment mechanism above the treatment platform, a mounting base above the treatment platform, a treatment cylinder on the mounting base, a control valve below the treatment cylinder, a treatment pipe connected to one end of the control valve, a treatment hose connected to one end of the treatment pipe, and a spray hood at one end of the treatment hose.
[0008] A control valve is installed on one side of the treatment cylinder and the other end of the treatment pipe. One end of the control valve is connected to a delivery pipe, one end of the delivery pipe is connected to a delivery pump, one end of the delivery pump is connected to a treatment box, one side of the treatment box is connected to an adsorption hose, one end of the adsorption hose is connected to an adsorption hood, the adsorption hood is installed on the spray hood, and an auxiliary mechanism is installed on one side of the treatment box.
[0009] Furthermore, in order to better adsorb the volatile substances of the leaked chemicals and collect the treated waste, thereby improving the safety of the surrounding environment, the auxiliary mechanism includes a control valve three connected to one side of the treatment box, a collection pipe connected to one end of the control valve three, a collection box connected to one end of the collection pipe, a filter screen installed inside the collection box, the filter screen connected to one end of the collection pipe, a collection hose passing through one side of the collection box, multiple ends of the collection hose passing through the treatment platform and connected to a collection cover, and multiple electric telescopic rods installed on one side of the collection cover, with one end of the electric telescopic rods connected to the bottom of the treatment platform.
[0010] Furthermore, in order to better place and maintain the added materials and filter structure, a cover is hinged to the upper opening of the collection box, treatment box and treatment cylinder, and multiple buckles are connected to one side of the cover and the collection box, treatment box and treatment cylinder.
[0011] Furthermore, in order to better purify the adsorbed volatile chemicals and improve safety, the treatment box is equipped with a filter rack with multiple placement slots, and multiple treatment mesh plates are installed inside the placement slots.
[0012] Furthermore, in order to better assist in the conveying and cleaning of the materials inside the processing cylinder, a motor is installed on the mounting base, and a processing frame is installed through one end of the motor, which contacts the inside of the processing cylinder.
[0013] Furthermore, in order to better secure the hand handle, delivery tube, and adsorption hose, a placement rack is provided on the treatment table. The placement rack has a snap-fit groove, and the hand handle is snapped into the inside of the snap-fit groove. The inside of the hand handle is in contact with the surface of the treatment hose and adsorption hose.
[0014] Furthermore, to facilitate the movement of the equipment for handling spilled chemicals, a push rod is installed above the handling platform, and multiple casters are installed below the platform.
[0015] The beneficial effects of this utility model are as follows:
[0016] (1) The treatment mechanism set up on the treatment platform is conducive to the uniform spraying of the treatment agent and the adsorption of the volatile substances of the leaked chemicals. At the same time, it can reduce the residence time of the treatment agent during the transportation process, reduce the risk of blockage, and avoid insufficient supply of adsorbent in some areas due to adsorbent accumulation, which affects the efficiency of leak treatment. The auxiliary mechanism set up on the treatment mechanism can effectively adsorb and recover the chemical leak treatment materials and volatile substances, reduce the risk of secondary pollution, and improve the safety of leaked chemical treatment.
[0017] (2) The motor and processing rack installed on the mounting base can help prevent the processing agent from accumulating and maintain its good fluidity. This avoids clogging the conveying pipeline due to viscosity or easy sedimentation, which is conducive to improving the safety and stability of the conveying pipeline and thus ensuring the normal operation of the equipment. The hand handle installed on the mounting rack allows the operator to quickly and flexibly adjust the operating angle and distance of the hand handle, thereby improving the adaptability and operating efficiency of the equipment. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of a device for treating leaked chemicals according to an embodiment of the present invention;
[0020] Figure 2 yes Figure 1 A schematic diagram of the side structure;
[0021] Figure 3 This is a schematic diagram of the processing mechanism structure of a chemical spill treatment device according to an embodiment of the present invention. Figure 1 ;
[0022] Figure 4 This is a schematic diagram of the processing mechanism structure of a chemical spill treatment device according to an embodiment of the present invention. Figure 2 ;
[0023] Figure 5 This is a schematic diagram of an auxiliary mechanism structure for a chemical spill treatment device according to an embodiment of the present invention.
[0024] In the picture:
[0025] 1. Processing table; 2. Processing mechanism; 201. Mounting base; 202. Processing cylinder; 203. Control valve one; 204. Processing pipe; 205. Processing hose; 206. Spray hood; 207. Control valve two; 208. Delivery pipe; 209. Delivery pump; 210. Processing box; 211. Adsorption hose; 212. Adsorption hood; 3. Auxiliary mechanism; 301. Control valve three; 302. Collection pipe; 303. Collection box; 304. Filter screen cover; 305. Collection hose; 306. Collection hood; 307. Electric telescopic rod; 4. Cover; 5. Tower buckle; 6. Filter rack; 7. Processing screen plate; 8. Motor; 9. Processing rack; 10. Placement rack; 11. Hand handle; 12. Push rod; 13. Casters. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Example 1:
[0028] like Figures 1-4 As shown, a chemical spill treatment device according to an embodiment of the present invention includes a treatment table 1, a treatment mechanism 2 above the treatment table 1, and a mounting base 201 above the treatment table 1. The mounting base 201 is equipped with a motor 8, the output end of the motor 8 is connected to the treatment cylinder 202 through a sealed bearing, and a treatment frame 9 is provided through one end of the motor 8 for fully conveying the pH-responsive gel adsorbent in the treatment cylinder 202 and reducing the accumulation of the pH-responsive gel adsorbent. The treatment frame 9 is in contact with the interior of the treatment cylinder 202.
[0029] Mounting base 201 is equipped with a treatment cylinder 202 for storing pH-responsive gel adsorbent or other treatment adsorbents, which is beneficial for the adsorption treatment of leaked chemicals. Below the treatment cylinder 202 is a control valve 203. One end of the control valve 203 is connected to a treatment pipe 204, and one end of the treatment pipe 204 is connected to a treatment hose 205. The treatment hose 205 and the treatment pipe 204 are used to transport pH-responsive gel adsorbent. One end of the treatment hose 205 is equipped with a spray hood 206 for spraying pH-responsive gel adsorbent.
[0030] A control valve 207 is installed on one side of the processing cylinder 202 and the other end of the processing pipe 204 to control the gas delivery position, which helps to assist in the discharge of the processed material in the processing cylinder 202 and the residual processed material in the processing hose 205. One end of the control valve 207 is connected to a delivery pipe 208 to deliver gas that assists in pushing the processed material. An exhaust valve (not shown in the figure) is installed on the delivery pipe 208 and the processing cylinder 202 during actual use to assist in exhaust treatment. The specific discharge of the exhaust valve is adjusted according to the actual situation, so it is not described in detail. A delivery pump 209 is installed at one end of the delivery pipe 208 to deliver... One end of the pump 209 is connected to a treatment box 210 for treating the adsorbed volatiles. An adsorption hose 211 runs through one side of the treatment box 210 for transporting the adsorbed volatiles of the leaked chemicals. A reel (not shown in the figure) is provided on the adsorption hose 211 and the treatment hose 205 for auxiliary winding of the adsorption hose 211 and the treatment hose 205. The reel is located above the treatment table 1. One end of the adsorption hose 211 is connected to an adsorption hood 212 for adsorbing the volatiles of the leaked chemicals to improve the safety of the surrounding environment. The adsorption hood 212 is installed on the spray hood 206.
[0031] The processing box 210 has a filter rack 6 inside, which has multiple placement slots. The placement slots have three processing mesh plates 7 inside. The processing mesh plates 7 are used to purify the volatiles of chemicals. In actual use, the processing mesh plates 7 can be activated carbon plates or other purification materials. The processing table 1 has a placement rack 10, which has a snap-fit groove. The snap-fit groove has a handle 11 inside. The inside of the handle 11 is in contact with the surface of the processing hose 205 and the adsorption hose 211. The processing table 1 has a push rod 12 above it. The push rod 12 has a control switch (not shown in the figure) in actual use. The processing table 1 has four casters 13 below it.
[0032] Example 2:
[0033] like Figures 1-2 , Figure 5As shown, according to an embodiment of the present invention, an auxiliary mechanism 3 is provided on one side of the treatment box 210. The auxiliary mechanism 3 includes a control valve 301 connected to one side of the treatment box 210, a collection pipe 302 connected to one end of the control valve 301, and a collection box 303 connected to one end of the collection pipe 302. A disposable chemical collection bag (not shown in the figure) is placed inside the collection box 303 during actual use. A pressing seat and a pressing plate (not shown in the figure) are in contact with the disposable chemical collection bag. A filter screen 304 is provided inside the collection box 303. The filter screen 304 is connected to one end of the collection pipe 302. A collection hose 305 passes through one side of the collection box 303 for conveying the treated material. Multiple ends of the collection hose 305 pass through the treatment table 1 and are connected to a collection cover 306 for collecting and adsorbing the treated material. Two electric telescopic rods 307 are provided on one side of the collection cover 306. One end of the electric telescopic rod 307 is connected to the bottom of the treatment table 1.
[0034] A cover 4 is hinged to the upper opening of the collection box 303, the processing box 210 and the processing cylinder 202 to improve the sealing performance. Two buckles 5 are connected to one side of the cover 4 and the collection box 303, the processing box 210 and the processing cylinder 202 to improve the tightness between the cover 4 and the collection box 303, the processing box 210 and the processing cylinder 202.
[0035] The electric telescopic pole 307, control valve 301, delivery pump 209, control valve 207, control valve 1 203, motor 8, control switch, and exhaust valve are electrically connected to a controller (not shown in the figure) in actual use. The controller is a PLC (programmable logic controller) or a microcontroller. The specific working control program of the controller is written and set according to the actual situation, which is conducive to the precise control of the electrically connected electrical components. The above structure is electrically connected to an external power supply in actual use.
[0036] The tower buckle 5, the processing mesh plate 7, the conveying pump 209, the winding device, the adsorption hood 212, the spray hood 206, the motor 8, the electric telescopic rod 307, the control valve three 301, the conveying pump 209, the control valve two 207, and the control valve one 203 are existing technologies and will not be described in detail. The specific model and specifications need to be selected and determined according to the actual specifications of the device.
[0037] To facilitate understanding of the above-mentioned technical solutions of this utility model, the working principle or operation method of this utility model in actual process will be described in detail below.
[0038] In summary, with the help of the above-mentioned technical solution of this utility model, when it is necessary to deal with the leaked chemicals, the operator opens the cover 4 above the treatment cylinder 202, adds an appropriate amount of pH-responsive gel adsorbent or other treatment agent into the treatment cylinder 202, then closes the cover 4 and fixes it with the tower buckle 5 to ensure the seal, and then pushes the push rod 12 to move the equipment to the leak area using the multiple moving wheels 13 under the treatment table 1.
[0039] At the start of the operation, start motor 8. Motor 8 drives treatment rack 9 to rotate inside treatment cylinder 202 to prevent treatment agent accumulation and ensure its fluidity. At the same time, the operator takes handle 11 out from the snap-fit groove of placement rack 10 and then pulls treatment hose 205 and adsorption hose 211 to facilitate the spray hood 206 and adsorption hood 212 to treat the leaked chemicals. Then, open control valve 203. Under the action of gravity, the treatment agent in treatment cylinder 202 flows into treatment hose 205 through treatment pipe 204 and is evenly sprayed onto the surface of the leaked chemicals through spray hood 206 to achieve rapid coverage and adsorption solidification. After the operation is completed, close the valve and open the exhaust valve set in treatment cylinder 202 to discharge excess gas in treatment cylinder 202. After discharge, close the valve as needed.
[0040] To prevent secondary pollution from chemical volatilization, the delivery pump 209 is activated to draw in harmful gases above the leak area via the adsorption hose 211 and adsorption hood 212. The volatiles enter the treatment box 210 through the adsorption hose 211. Inside the treatment box 210, multiple treatment mesh plates 7 purify the gas in sequence within the filter frame 6, effectively removing toxic and harmful components and achieving safe emission of waste gas. The treated gas is then delivered to the delivery pipe 208 via the delivery pump 209. Then, one of the control valves 207 is activated to deliver the treated gas to the treatment cylinder 202, which can assist in pushing the treatment agent.
[0041] When the treatment is finished, close control valve 203 and control valve 207, and then open another control valve 207. The delivery pump 209 delivers the gas to the treatment box 210 through the adsorption hood 212 and the adsorption hose 211. The gas is then delivered to the treatment hose 205 through the delivery pipe 208, which can push the residual treatment agent in the treatment hose 205 through the spray hood 206 to be discharged, which is beneficial to achieving the self-cleaning function. After the operation is completed, close the other control valve 207 and the delivery pump 209.
[0042] After the spraying and adsorption operations are completed, the staff pushes the push rod 12 and moves the equipment using the multiple casters 13 under the treatment table 1. Then, the electric telescopic rod 307, the delivery pump 209, and the exhaust valve are activated. The electric telescopic rod 307 pushes the collection hood 306 down close to the ground. At the same time, the control valve 301 is opened, so that the collection box 303 and the collection hose 305 form an adsorption force. The solidified waste or residual liquid is sucked in through the collection hood 306 and transported to the collection box 303 through the collection hose 305. The filter screen 304 can intercept larger particles to prevent clogging.
[0043] The collection box 303 can be pre-placed with disposable chemical collection bags to facilitate the safe disposal of any remaining reacted materials or liquids that still require further cleaning. Other substances generated by adsorption are transported through the collection pipe 302 to the treatment box 210 for treatment. The treated gases are discharged through the exhaust valve set in the delivery pipe 208 until the solidified waste or residual liquid is fully treated and all electrical equipment is turned off.
[0044] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A treatment plant for leaking chemicals, comprising a treatment station (1), characterized in that, A processing mechanism (2) is provided above the processing table (1). The processing mechanism (2) includes a mounting base (201) provided above the processing table (1), a processing cylinder (202) provided on the mounting base (201), a control valve (203) provided below the processing cylinder (202), a processing pipe (204) connected to one end of the control valve (203), a processing hose (205) connected to one end of the processing pipe (204), and a spray hood (206) provided at one end of the processing hose (205). A control valve (207) is provided on one side of the treatment cylinder (202) and the other end of the treatment pipe (204). One end of the control valve (207) is connected to a delivery pipe (208). One end of the delivery pipe (208) is provided with a delivery pump (209). One end of the delivery pump (209) is connected to a treatment box (210). An adsorption hose (211) passes through one side of the treatment box (210). One end of the adsorption hose (211) is connected to an adsorption hood (212). The adsorption hood (212) is installed on the spray hood (206). An auxiliary mechanism (3) is provided on one side of the treatment box (210).
2. A treatment apparatus for leaked chemicals according to claim 1, wherein, The auxiliary mechanism (3) includes a control valve (301) connected to one side of the processing box (210), a collection pipe (302) connected to one end of the control valve (301), a collection box (303) connected to one end of the collection pipe (302), a filter screen (304) installed inside the collection box (303), a filter screen (304) connected to one end of the collection pipe (302), a collection hose (305) passing through one side of the collection box (303), multiple ends of the collection hose (305) passing through the processing table (1) and connected to a collection cover (306), and multiple electric telescopic rods (307) installed on one side of the collection cover (306), with one end of the electric telescopic rod (307) connected to the bottom of the processing table (1).
3. A treatment apparatus for leaked chemicals according to claim 2, wherein A cover (4) is hinged to the upper opening of the collection box (303), the processing box (210) and the processing cylinder (202), and multiple buckles (5) are connected to one side of the cover (4) and the collection box (303), the processing box (210) and the processing cylinder (202).
4. A treatment apparatus for leaked chemicals according to claim 3, wherein The processing box (210) is equipped with a filter rack (6), and the filter rack (6) has multiple placement slots, and the placement slots are equipped with multiple processing screens (7).
5. A treatment apparatus for leaked chemicals according to claim 4, wherein The mounting base (201) is equipped with a motor (8), and a processing frame (9) is installed through one end of the motor (8). The processing frame (9) is in contact with the inside of the processing cylinder (202).
6. A treatment apparatus for leaked chemicals according to claim 5, wherein The processing table (1) is provided with a placement rack (10), and the placement rack (10) has a snap-fit groove. A hand handle (11) is snapped into the inside of the snap-fit groove. The inside of the hand handle (11) is in contact with the surface of the processing hose (205) and the adsorption hose (211).
7. A treatment apparatus for leaked chemicals according to claim 6, wherein A push rod (12) is provided above the processing table (1), and multiple casters (13) are provided below the processing table (1).