Sintering bin with filtering function
Patent Information
- Application Number
- CN202520924345.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-12
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-05-12
AI Technical Summary
[0005]本实用新型目的是要提供的一种带有过滤功能的烧结矿槽,解决了现有的烧结矿槽不能及时的检测格栅是否被堵塞或者烧结矿槽内是否已满料的问题
本实用新型提供的一种带有过滤功能的烧结矿槽,包括料仓本体和设置在所述料仓本体内部顶端的格栅,还包括重量检测组件、清料组件、报警灯和控制组件。通过设置的重量检测件可用来对堆积有一定重量的格栅进行称重,能够通过数据告知现场工作人员是料仓本体内已储存满烧结物料还是格栅上堆积的大颗粒物体被堵塞需要及时清理,起到生产监控和作业能力,能够及时处理问题,避免事故,保证此烧结矿槽的连续且正常工作,自动化程度高。
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Figure CN224767530U_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of sintering production technology, and in particular to a sintering ore bin with a filtration function. Background Technology
[0002] In the sintering process, in the storage, transportation and supply of raw materials, a certain number of silos are required for material transfer, transportation and storage.
[0003] The existing patent publication number "CN215324620U" discloses a sintered ore bin cleaning mechanism with a filtering function. It includes a base plate fixed to the end face of the head beam of a shuttle-type fabric conveyor belt, with multiple parallel extending slots on the base plate; multiple steel wire ropes, each correspondingly positioned within one of the slots; a constraint plate covering the surface of the steel wire ropes, clamping the steel wire ropes between the constraint plate and the base plate; and a fastening unit including bolts and nuts, which clamp the constraint plate and the base plate. When the shuttle-type fabric conveyor belt is feeding material, the steel wire ropes sweep across the grid at the bin opening, preventing material accumulation on the grid.
[0004] The above description has the following problems: During the storage of sintered materials in the sintering bin, although a cleaning device cleans the grid to remove large particles accumulated on the grid to the edge, it cannot promptly notify on-site personnel to remove the large particles accumulated on the grid. This results in a large amount of large particles covering the entire grid, affecting the normal operation of the sintering bin and posing a safety hazard. In addition, it cannot promptly notify on-site personnel whether the sintering bin is full of sintered materials, which can easily cause the sintered materials to overflow. Utility Model Content
[0005] The purpose of this invention is to provide a sintering ore trough with a filtration function, which solves the problem that existing sintering ore troughs cannot detect in a timely manner whether the grid is blocked or whether the sintering ore trough is full.
[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows: This utility model provides a sintering ore bin with a filtering function, including a bin body and a grid disposed at the top of the inner part of the bin body, and further including: The weight detection assembly includes multiple weight detection assemblies, which are evenly distributed along the circumference of the hopper body inside the hopper body. Each detection assembly includes a weighing sensor and a fixing member for fixing the weighing sensor to the hopper body. The lower end face of the grid is pressed against the detection part of the weighing sensor. A cleaning component is used to clean the material filtered out by the grid, and the cleaning component is disposed at the top of one side wall of the silo body; Alarm light; The control component includes the signal output terminal of the weighing sensor, the signal receiving terminal of the cleaning component, and the signal receiving terminal of the alarm light, all of which are connected to the signal terminal of the control component.
[0007] Furthermore, the support includes a base plate and a fixing plate vertically disposed on the upper edge of the base plate. The main body of the weighing sensor is fixed on the base plate, and the fixing plate is fixed to the inner wall of the silo body by bolts.
[0008] Furthermore, the cleaning assembly includes a cleaning shovel and a drive unit that drives the cleaning shovel to work. The drive unit is fixed to the hopper body by a support member.
[0009] Furthermore, the grid is evenly provided with a plurality of tension rings along its circumference, and the other end of each tension ring is disposed on the outer side wall of the hopper body.
[0010] Furthermore, a support plate is provided at the top of the detection part of the weighing sensor, and a limiting post inserted into the grid mesh is vertically provided on the upper end surface of the support plate.
[0011] Furthermore, the central region of the grille bulges upward, and the edges of the grille are lower than the central region of the grille.
[0012] Due to the application of the above technical solution, this utility model has the following advantages compared with the prior art: This utility model provides a sintering ore bin with a filtration function, including a bin body and a grid installed at the top of the bin body. It also includes a weight detection component, a cleaning component, an alarm light, and a control component. The weight detection component can weigh the grid with a certain weight, informing on-site personnel whether the bin body is full of sintered material or whether large particles on the grid are clogging it and need to be cleaned promptly. This provides production monitoring and operational capabilities, enabling timely problem handling, preventing accidents, and ensuring the continuous and normal operation of the sintering ore bin, resulting in a high degree of automation. Attached Figure Description
[0013] The following sections will describe some specific embodiments of the present invention in a detailed manner by way of example and not limitation, with reference to the accompanying drawings. The same reference numerals in the drawings denote the same or similar parts or components. Those skilled in the art should understand that these drawings are not necessarily drawn to scale. In the drawings: Figure 1 This is a schematic diagram of the overall structure in a preferred embodiment of the present invention; Figure 2 This is a cross-sectional view of the overall mechanism in a preferred embodiment of the present invention; Figure 3 This is a schematic diagram of the weight detection component in a preferred embodiment of the present invention.
[0014] The reference numerals in the attached figures are explained as follows: 1. Hopper body; 2. Grating; 3. Weight detection component; 31. Weighing sensor; 32. Fixing component; 321. Base plate; 322. Fixing plate; 4. Cleaning component; 41. Cleaning shovel; 42. Drive component; 8. Tension ring; 9. Support plate; 10. Limiting post. Detailed Implementation
[0015] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0016] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0017] Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.
[0018] refer to Figure 1 , Figure 2 and Figure 3 The sintering ore bin provided in this embodiment includes a silo body 1 and a grid 2 disposed at the top of the silo body 1. When the sintering material is transported into this sintering ore bin, the sintering material falls into the central area of the grid, and at this time, the grid 2 filters out the large particles of the sintering material.
[0019] refer to Figure 1 , Figure 2 and Figure 3It also includes a weight detection component 3, a cleaning component 4, a control component, and an alarm light mounted on the control component (the control component and alarm light are located far from this sintering ore bin in the monitoring room, so they are not shown in the diagram). Multiple weight detection components 3 are evenly distributed along the circumference of the silo body 1 inside the silo body 1. Each weight detection component 3 includes a load cell 31 and a fixing member 32 for fixing the load cell 31 to the silo body 1. The lower end face of the grid 2 presses against the detection part of the load cell 31. The load cell 31 is a GZL-YB-HT (dust) high-temperature resistant explosion-proof sensor. The fixing member 32 includes a base plate 321 and a fixing plate 322 vertically mounted on the upper edge of the base plate 321. The main body of the load cell 31 is fixed to the base plate 321, and the fixing plate 322 is fixed to the inner wall of the silo body 1 by bolts.
[0020] refer to Figure 1 , Figure 2 and Figure 3 The cleaning assembly 4 is used to clean the material filtered out by the grid 2. The cleaning assembly 4 is located at the top of one side wall of the hopper body 1. The cleaning assembly 4 includes a cleaning shovel 41 and a drive component 42 that drives the cleaning shovel 41. The drive component 42 is fixed to the hopper body 1 by a fixing component 32. The drive component 42 can be a drive motor that drives a ball screw or a drive cylinder. In this example, the drive component 42 is a drive cylinder.
[0021] refer to Figure 1 , Figure 2 and Figure 3 During operation, when a large number of large particles accumulate in the central area of the grid 2, the drive component 42 activates the cleaning shovel 41, pushing the large particles in the central area of the grid 2 to the edge of the grid 4. The central area of the grid 2 bulges upwards, while the edge of the grid 2 is lower than the central area. This structural design allows the grid 2 to have a cleaning assistance function, enabling large particles filtered out to roll off to the edge of the grid during filtration, without affecting the filtration in the central area.
[0022] refer to Figure 1 , Figure 2 and Figure 3 The signal output terminal of the weighing sensor 31, the signal receiving terminal of the cleaning component 4, and the signal receiving terminal of the alarm light are all connected to the signal terminal of the control component. The control component includes a delay control unit and a data comparison unit.
[0023] refer to Figure 1 , Figure 2 and Figure 3The specific working principle is as follows: when the silo body 1 is working, the sintering material usually falls into the central area of the grid 2. At this time, the grid 2 filters out large particles in the sintering material and collects them on the upper surface of the grid 2. The start and stop valve of the drive cylinder is controlled by the control component to open at regular intervals, thereby driving the cleaning shovel 41 to work through the drive cylinder, thus pushing the large particles on the grid 2 to the edge of the grid 2, ensuring that the middle area of the grid 2 can work normally and not be blocked. During operation, when the silo body 1 is full of sintered material, some of the sintered material will accumulate on the grid 2. When the weighing detector detects that the weight of the grid 2 is greater than the set value, it will transmit a signal to the control component. At this time, the control component will control the alarm light to sound. After hearing the alarm light, the on-site personnel can check whether the silo body 1 is full of sintered material or the grid 2 is full of large particles. If the silo body 1 is full of sintered material, the sintered material conveying system will stop conveying sintered material into the silo body 1. If it is found that there are more large particles of material accumulated on the grid 2, the on-site personnel can use other tools (such as hooks) to clean out the large pieces of material from the edge of the grid 2.
[0024] refer to Figure 1 , Figure 2 and Figure 3 The grid 2 has multiple tension rings 8 evenly arranged along its circumference. The other end of each tension ring 8 is set on the outer wall of the hopper body 1. The tension rings 8 can eliminate the stress of material entering the grid 2 and avoid large displacement on both sides. The top of the detection part of the load cell 31 is provided with a support plate 9. The upper end surface of the support plate 9 is vertically provided with limiting posts 10 inserted into the grid of the grid 2. The support plate 9 and the limiting posts 10 provide support and limit, increasing the stability of the grid 2 pressed on the load cell 31.
[0025] In summary, the weight detection device can be used to detect whether the sintering material in the silo body 1 is full or whether there are too many large particles on the grid 2 that need to be cleaned in time. This provides production monitoring and operational capability, ensuring the continuous and normal operation of the sintering ore bin, and has a high degree of automation.
[0026] The above embodiments are only for illustrating the technical concept and features of this utility model. Their purpose is to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be used to limit the protection scope of this utility model. All equivalent changes or modifications made in accordance with the spirit and essence of this utility model should be included within the protection scope of this utility model.
Claims
1. A sintering bin with filtering function, comprising a bin body (1) and a grid (2) arranged at the top end inside the bin body (1), characterized in that, Also includes: Weight detection component (3), multiple weight detection components (3) are provided, and multiple weight detection components (3) are evenly distributed in the interior of the silo body (1) along the circumference. The detection component includes a weighing sensor (31) and a fixing member (32) for fixing the weighing sensor (31) to the silo body (1). The lower end face of the grid (2) is pressed against the detection part of the weighing sensor (31). Cleaning component (4), the cleaning component (4) is used to clean the material filtered out by the grid (2), and the cleaning component (4) is set at the top of one side wall of the silo body (1); Alarm light; The signal output terminal of the weighing sensor (31), the signal receiving terminal of the cleaning component (4), and the signal receiving terminal of the alarm light are all connected to the signal terminal of the control component.
2. The sintering pocket with filtering function according to claim 1, characterized in that, The fixing component (32) includes a base plate (321) and a fixing plate (322) vertically arranged on the upper edge of the base plate (321). The main body of the weighing sensor (31) is fixed on the base plate (321), and the fixing plate (322) is fixed on the inner wall of the silo body (1) by bolts.
3. Sintering bin with filtering function according to claim 1 or 2, characterized in that The cleaning assembly (4) includes a cleaning shovel (41) and a drive unit (42) that drives the cleaning shovel (41) to work. The drive unit (42) is fixed to the hopper body (1) by a fixing member (32).
4. The sintering pocket with filtering function according to claim 3, characterized in that, The grid (2) is uniformly provided with a plurality of tension rings (8) along its circumference, and the other end of each tension ring (8) is provided on the outer side wall of the hopper body (1).
5. The sintering pocket with filtering function according to claim 1 or 4, characterized in that, The top of the detection part of the weighing sensor (31) is provided with a support plate (9), and the upper end surface of the support plate (9) is vertically provided with a limiting post (10) inserted into the grid (2).
6. The sintering pocket with filtering function according to claim 5, characterized in that, The central region of the grille (2) protrudes upward, and the edge of the grille (2) is lower than the central region of the grille (2).
Citation Information
Patent Citations
Material cleaning mechanism for sintering production mixing stock bin
CN215324620U