An automatic aligning tray shaper

Abstract

The utility model relates to the technical field of logistics storage equipment discloses an automatic alignment type tray shaping machine, including frame main part, both sides of frame main part all install the center pushing cylinder, two the opposite side of center pushing cylinder all install fixedly have the location baffle. The utility model, through the operation access control cylinder, the telescopic support bottom plate front and back displacement can be controlled, the frame main part is convenient for going in and out, can realize the automatic feeding and the discharge of tray, the tray after stacking can be placed on the telescopic support bottom plate, and the two location baffles are synchronous and close, and the tray after stacking is clamped and aligned, and the operation door body switch cylinder can control the door switch, and the door body is convenient for opening and closing, and the alignment operation is not prone to collapse, convenient to use, the device is good in automatic clamping and alignment effect for the tray after stacking, and automatic feeding and discharging are convenient, the automation degree is high, greatly reduces the manual labor intensity, and improves the work efficiency.

Description

Technical Field

[0001] This utility model relates to the field of logistics and warehousing equipment technology, and in particular to an automatic alignment pallet shaping machine. Background Technology

[0002] In logistics warehousing and production turnover, pallets serve as the core tool for carrying and transferring goods. Their efficiency directly affects the operational rhythm of the entire logistics chain. They are often stacked to form "full pallets" (i.e., multiple pallets stacked together) to achieve efficient space utilization and centralized transfer of bulk goods. Whether single-layer pallets are manually stacked layer by layer or initially placed using simple mechanical devices, the resulting full pallets are prone to front-to-back and left-to-right misalignment. This misalignment significantly reduces the overall stability of the full pallet, not only increasing the risk of tipping over during subsequent warehousing and stacking, causing damage to goods or personnel safety hazards, but also hindering the grabbing and transfer of subsequent automated equipment (such as forklifts and conveyor lines), requiring additional manpower for adjustments.

[0003] In existing technologies, pallet alignment often relies on manual pushing and adjustment, which is labor-intensive and results in relatively low alignment accuracy, affecting the subsequent gripping and transfer by automated equipment. Automated alignment equipment, on the other hand, only performs simple pallet alignment operations, and its automated clamping and alignment capabilities after pallet stacking are relatively insufficient, making it difficult to complete the alignment and clamping of stacked pallets, prone to jamming, and lacking practicality and adaptability. Furthermore, it usually requires manual feeding into the pallet shaping machine, which is not convenient for automated feeding and unloading, greatly affecting the operating efficiency of pallet alignment and its performance. Therefore, we propose an automatic alignment pallet shaping machine to solve the above problems. Utility Model Content

[0004] In response to the problems raised, this utility model provides an automatic alignment tray shaping machine to solve the aforementioned issues.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: An automatic alignment pallet shaping machine includes a frame body, on both sides of which a centrally driven cylinder is installed; Positioning baffles are fixedly installed on the opposite sides of the two centrally located push cylinders. A telescopic support base plate is provided at the bottom of the main frame body. An entry / exit control cylinder is fixedly connected to the inner side of the main frame body on both sides of the telescopic support base plate. Transmission rollers are provided on both sides of the top of the telescopic support base plate. A horizontal adjustment screw is threaded to the four legs at the bottom of the main frame body. A switch door is hinged to both sides of the front of the main frame body. A door switch cylinder for controlling the opening and closing of the switch door is provided on both sides of the main frame body.

[0006] Preferably, the main body of the frame is a rectangular frame structure, and mounting seats are provided on both sides of the main body of the frame. The two centrally located push cylinders are fixedly installed on the top of the two mounting seats, and the two door opening and closing cylinders are fixedly installed on the bottom of the two mounting seats respectively.

[0007] Preferably, the positioning baffles are rectangular and fitted onto both sides of the frame body, the output ends of the two centrally located push cylinders on opposite sides are fixedly bolted to the two positioning baffles, and the telescopic support base plate is located between the two positioning baffles.

[0008] Preferably, the telescopic support base plate has support roller seats at all four corners of its bottom, and support screws are provided at the top of the support roller seats. The four support screws are respectively threaded into the four corners of the bottom of the telescopic support base plate. Multiple transmission rollers are rotatably connected at equal distances to both sides of the top of the telescopic support base plate. The top of the inlet / outlet control cylinder is lower than the top of the telescopic support base plate.

[0009] Preferably, the transmission roller is a tubular roller, the top of which is higher than the top of the telescopic support base plate, and the telescopic support base plate is controlled to extend and retract inside and outside the frame body by an inlet / outlet control cylinder.

[0010] Preferably, the bottom of the horizontal adjusting screw is provided with an adjusting support plate, and the tops of the four horizontal adjusting screws are respectively threaded into the bottom of the four support legs at the bottom of the frame body.

[0011] Preferably, the opening and closing door includes a load-bearing rotating shaft, a door body, a load-bearing bearing seat, and a hinged movable seat. The four load-bearing bearing seats are fixedly installed on both sides of the front of the frame body. The door body is fixedly installed on the shaft of the load-bearing rotating shaft. The two ends of the load-bearing rotating shaft are rotatably connected to the inner sides of two adjacent load-bearing bearing seats. The hinged movable seat is fixedly installed on the load-bearing rotating shaft. The output end of the door opening and closing cylinder is hinged to the side of the hinged movable seat.

[0012] Preferably, a PLC controller is provided on the side of the main frame body, and the central push cylinder, the entry / exit control cylinder and the door opening / closing cylinder are all controlled by the PLC controller.

[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows: 1. This automatic alignment pallet shaping machine features a telescopic support plate at the bottom of the main frame. The operation of the inlet / outlet control cylinder controls the forward and backward movement of the telescopic support plate, facilitating its entry and exit from the main frame. Both sides of the telescopic support plate are rotatably connected to equally spaced transmission rollers, facilitating pallet movement after alignment and ensuring stable rolling support. Once the pallets are stacked, the operation of the inlet / outlet control cylinder drives the telescopic support plate to automatically guide the material, achieving automatic pallet feeding and unloading. This significantly improves operational convenience, making automatic feeding and unloading convenient, highly automated, and greatly reducing manual labor intensity.

[0014] 2. This automatic alignment pallet shaping machine has symmetrically positioned central push cylinders on both sides of the main frame. The output ends of the two central push cylinders are equipped with positioning baffles. The stacked pallets can be placed on the telescopic support base plate, and the two positioning baffles move closer simultaneously to clamp and align the stacked pallets. The automatic clamping and alignment effect is good, which improves the work efficiency of the device for automatically clamping and aligning the stacked pallets.

[0015] 3. This automatic alignment pallet shaping machine has four support legs at the bottom of the main frame that are threaded with horizontal adjustment screws, which facilitates lifting and adjustment on uneven ground. It is stable when stacked horizontally. The door opening and closing cylinder can control the opening and closing of the door, making it easy to open and close. It is not easy to collapse during alignment operations. It is convenient to use, has a high degree of automation, good applicability, and is easy to operate. Attached Figure Description

[0016] Figure 1 This utility model provides a frontal perspective three-dimensional schematic diagram of an automatic alignment tray shaping machine; Figure 2 A top-view perspective view of an automatic alignment tray shaping machine is provided for this utility model. Figure 3 A bottom-view perspective view of an automatic alignment tray shaping machine is provided for this utility model. Figure 4 This is a top-view perspective view of the horizontal adjustment screw and door opening / closing cylinder of this utility model after they have been eliminated. Figure 5 This invention presents a top-view cross-sectional perspective of an automatic alignment tray shaping machine.

[0017] In the diagram: 1. Main frame; 101. Mounting support seat; 2. Centering push cylinder; 3. Positioning baffle; 4. Telescopic support base plate; 401. Support roller seat; 402. Support screw; 5. Access control cylinder; 6. Transmission roller component; 7. Horizontal adjustment screw; 701. Adjustment support plate; 8. Door opening / closing; 801. Bearing rotating shaft; 802. Door body; 803. Bearing bearing seat; 804. Hinged movable seat; 9. Door opening / closing cylinder; 10. PLC controller. Detailed Implementation

[0018] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0019] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0020] Please see Figures 1-5 An automatic alignment pallet shaping machine includes a frame body 1, with a centrally driven cylinder 2 installed on both sides of the frame body 1. Positioning baffles 3 are fixedly installed on one side of each of the two centrally driven cylinders 2. The bottom of the frame body 1 is provided with a telescopic support base plate 4. Both sides of the telescopic support base plate 4 are provided with entry and exit control cylinders 5 fixedly connected to the inside of the frame body 1. Both sides of the top of the telescopic support base plate 4 are provided with transmission rollers 6. The four legs at the bottom of the frame body 1 are threaded with horizontal adjustment screws 7. Both sides of the front of the frame body 1 are hinged with opening and closing doors 8. Both sides of the frame body 1 are provided with door opening and closing cylinders 9 for controlling the opening and closing of the opening and closing doors 8. The beneficial effects that this plan aims to achieve are: By providing a telescopic support base plate 4 at the bottom of the main frame 1, the operation of the inlet / outlet control cylinder 5 can control the forward and backward movement of the telescopic support base plate 4, facilitating entry and exit of the main frame 1. Both sides of the telescopic support base plate 4 are rotatably connected with equally spaced transmission rollers 6, which facilitates the movement of the pallet after alignment and ensures stable rolling support. When the pallets are stacked, the operation of the inlet / outlet control cylinder 5 can drive the telescopic support base plate 4 to automatically guide the material, realizing automatic feeding and unloading of the pallets, significantly improving the ease of operation. The frame body 1 has symmetrically positioned central push cylinders 2 on both sides. The output ends of the two central push cylinders 2 are equipped with positioning baffles 3. The stacked pallets can be placed on the telescopic support base plate 4. The two positioning baffles 3 move closer to each other simultaneously to clamp and align the stacked pallets. The four legs at the bottom of the frame body 1 are all threaded with horizontal adjustment screws 7, which facilitates lifting and adjustment on uneven ground, and ensures stable horizontal stacking. The door opening and closing cylinder 9 can control the opening and closing of the door 8, making it easy to open and close the door. It is not easy to collapse during alignment operations, and it is convenient to use. The device has a good automatic clamping and alignment effect on the stacked pallets, and the automatic feeding and discharging is convenient. The high degree of automation greatly reduces the intensity of manual labor and improves work efficiency.

[0021] Furthermore, the main body of the frame 1 is a rectangular frame structure, and mounting bearing seats 101 are provided on both sides of the main body of the frame 1. Two centrally located push cylinders 2 are fixedly installed on the top of the two mounting bearing seats 101, and two door opening and closing cylinders 9 are fixedly installed on the bottom of the two mounting bearing seats 101 respectively. Specifically, the main body of the frame 1 is a rectangular frame structure, which provides stable support and bearing capacity. Both sides of the main body of the frame 1 are provided with mounting bearing seats 101. The upper and lower sides of the mounting bearing seats 101 are respectively equipped with a central push cylinder 2 and a door opening and closing cylinder 9, which provides stable installation and bearing capacity and good installation adaptability.

[0022] Furthermore, the positioning baffles 3 are rectangular and fitted to both sides of the frame body 1. The output ends of the two centrally located push cylinders 2 on opposite sides are fixedly bolted to the two positioning baffles 3. The telescopic support base plate 4 is located between the two positioning baffles 3. Specifically, the positioning baffles 3 are rectangular and fitted to both sides of the frame body 1. The two positioning baffles 3 can stably clamp and adapt the stacked pallets, resulting in good clamping and alignment. The telescopic support base plate 4 is located between the two positioning baffles 3. When the telescopic support base plate 4 stacks the pallets, it can move into the frame body 1, and the two positioning baffles 3 move synchronously to stably align the pallets, resulting in good automated alignment.

[0023] Furthermore, each of the four corners of the bottom of the telescopic support base plate 4 is provided with a support roller seat 401, and the top of the support roller seat 401 is provided with a support screw 402. The four support screws 402 are respectively threaded into the four corners of the bottom of the telescopic support base plate 4. Multiple transmission rollers 6 are equidistantly rotatably connected to both sides of the top of the telescopic support base plate 4. The top of the entry and exit control cylinder 5 is lower than the top of the telescopic support base plate 4. Specifically, the top of the support roller seat 401 is provided with a support screw 402. Rotating the support roller seat 401 can drive the support screw 402, which facilitates the screw 402 to rise and fall at the bottom of the telescopic support base plate 4. This allows the telescopic support base plate 4 to be stably supported by the support roller seat 401 when it moves back and forth. The screw 402 can also be adjusted according to the ground level, making it highly adaptable.

[0024] Furthermore, the transmission roller 6 is a tubular roller, and the top of the transmission roller 6 is higher than the top of the telescopic support base plate 4. The telescopic support base plate 4 is controlled to extend and retract inside and outside the frame body 1 by the inlet and outlet control cylinder 5. Specifically, the transmission roller 6 is a tubular roller shaft and the top of the telescopic support base plate 4. When the pallet is placed on the telescopic support base plate 4, it can be supported by the transmission roller 6, so that when the pallet is squeezed and aligned, it is not easy to jam or misalign. The rolling clamping is convenient and the operation effect is good. The telescopic support base plate 4 is controlled by the inlet and outlet control cylinder 5 to extend and retract inside and outside the frame body 1, which has a good automated movement and guidance effect and is convenient to use.

[0025] Furthermore, the bottom of the horizontal adjustment screw 7 is provided with an adjustment support plate 701, and the tops of the four horizontal adjustment screws 7 are correspondingly threaded into the bottom of the four support legs at the bottom of the frame body 1; Specifically, the bottom of the horizontal adjustment screw 7 is provided with an adjustment support plate 701, which provides stable support and is not easy to tilt or collapse, ensuring stable placement. Furthermore, the horizontal adjustment screw 7 can be screwed up and down at the bottom of the four support legs of the frame body 1 when rotating, making it easy for the frame body 1 to be placed stably and horizontally even on uneven ground, thus facilitating placement.

[0026] Furthermore, the opening and closing door 8 includes a bearing rotating shaft 801, a door body 802, a bearing bearing seat 803, and a hinged movable seat 804. The four bearing bearing seats 803 are fixedly installed on both sides of the front of the frame body 1. The door body 802 is fixedly installed on the shaft of the bearing rotating shaft 801. The two ends of the bearing rotating shaft 801 are rotatably connected to the inner sides of two adjacent bearing bearing seats 803. The hinged movable seat 804 is fixedly installed on the bearing rotating shaft 801. The output end of the door opening and closing cylinder 9 is hinged to the side of the hinged movable seat 804. Specifically, the bearing housing 803 can be stably installed on both sides of the front of the frame body 1. The bearing rotating shaft 801 is rotatably supported by the bearing housing 803, which facilitates the stable rotation adjustment of the bearing rotating shaft 801. The bearing rotating shaft 801 can be fixedly installed and supported on the door body 802. The hinged movable seat 804 is fixedly installed on the bearing rotating shaft 801. The door opening and closing cylinder 9 can be hinged to push the hinged movable seat 804, which facilitates the rotation adjustment of the bearing rotating shaft 801, thereby driving the door body 802 to open and close. The automatic opening and closing is convenient.

[0027] Furthermore, a PLC controller 10 is provided on the side of the main frame 1, and the centrally driven cylinder 2, the entry / exit control cylinder 5 and the door opening / closing cylinder 9 are all controlled by the PLC controller 10. Specifically, a PLC controller 10 is provided on the side of the main frame 1. The PLC controller 10 can control the central push cylinder 2, the entry / exit control cylinder 5 and the door opening / closing cylinder 9 to operate in a high degree of automation and are easy to operate.

[0028] How to use and how to work this device: By providing symmetrical centering push cylinders 2 on both sides of the main frame 1, and providing positioning baffles 3 at the output ends of both centering push cylinders 2, the stacked pallets can be placed inside the main frame 1 and then approached by the two positioning baffles 3 simultaneously to clamp and align the stacked pallets, resulting in good automated clamping and alignment. The bottom of the frame body 1 is provided with a telescopic support plate 4. Both sides of the telescopic support plate 4 are rotatably connected with equally spaced transmission rollers 6. The operation of the inlet / outlet control cylinder 5 can control the telescopic support plate 4 to move back and forth at the bottom of the frame body 1, which facilitates the entry and exit of the frame body 1. When the pallets are stacked, the operation of the inlet / outlet control cylinder 5 can drive the telescopic support plate 4 to automatically guide the material, realize the automatic feeding and unloading of the pallets, significantly improve the convenience of operation, greatly reduce the intensity of manual labor, and improve work efficiency. The four legs at the bottom of the frame body 1 are all threaded with horizontal adjustment screws 7. Rotating the horizontal adjustment screws 7 can adjust the height of the four corners of the frame body 1, making it easy to adjust the frame body 1 horizontally. The pallets can be stacked horizontally inside the frame body 1, making clamping and alignment convenient. The two sides of the front of the frame body 1 are hinged with opening and closing doors 8. The door opening and closing cylinders 9 can control the opening and closing of the doors 8. When it is necessary to align the pallets, the opening and closing doors 8 can be closed to prevent the stacked pallets from collapsing. At the same time, the opening and closing doors 8 are opened when the telescopic support base plate 4 moves forward and backward. The whole system is operated by cylinders, with a high degree of automation and high operating efficiency. The main body of the frame 1 is a rectangular frame structure, which provides stable support and load bearing. Both sides of the main body of the frame 1 are provided with mounting bearing seats 101. The upper and lower sides of the mounting bearing seats 101 are respectively equipped with a central push cylinder 2 and a door opening and closing cylinder 9, which provides stable installation and load bearing and good installation adaptability. The positioning baffles 3 are rectangular and fitted on both sides of the frame body 1. The two positioning baffles 3 can stably clamp and adapt the stacked pallets, and the clamping and alignment effect is good. The telescopic support base plate 4 is located between the two positioning baffles 3. When the telescopic support base plate 4 stacks the pallets, it can move into the frame body 1, and the two positioning baffles 3 move synchronously to stably align the pallets, and the automatic alignment effect is good. The telescopic support base plate 4 is provided with support roller seats 401 at the four corners of its bottom. The top of the support roller seats 401 is provided with support screws 402. Rotating the support roller seats 401 can drive the support screws 402, which facilitates the threaded movement of the support screws 402 at the bottom of the telescopic support base plate 4. This allows the telescopic support base plate 4 to be stably supported by the support roller seats 401 when it moves back and forth. It can also be adjusted according to the ground level, making it highly adaptable. The transmission roller 6 is a tubular roller and the top of the telescopic support base plate 4. When the pallet is placed on the telescopic support base plate 4, it can be supported by the transmission roller 6. Therefore, when the pallet is squeezed and aligned, it is not easy to jam or misalign. The rolling clamping is convenient and the operation effect is good. The telescopic support base plate 4 is controlled by the inlet and outlet control cylinder 5 to extend and retract inside and outside the frame body 1. The automated movement guidance effect is good and the use is convenient. The bottom of the horizontal adjustment screw 7 is provided with an adjustment support plate 701, which provides stable support and is not easy to tilt or collapse, ensuring stable placement. Furthermore, the horizontal adjustment screw 7 can be screwed up and down at the bottom of the four support legs of the frame body 1 when rotating, making it easy for the frame body 1 to be placed stably and horizontally even on uneven ground, thus facilitating placement. The door 8 includes a load-bearing rotating shaft 801, a door body 802, a load-bearing bearing seat 803, and a hinged movable seat 804. The load-bearing bearing seat 803 can be stably installed on both sides of the front of the frame body 1. The load-bearing rotating shaft 801 is rotatably supported by the load-bearing bearing seat 803, which facilitates the stable rotation adjustment of the load-bearing rotating shaft 801. The load-bearing rotating shaft 801 can be fixedly installed and supported on the door body 802. The hinged movable seat 804 is fixedly installed on the load-bearing rotating shaft 801. The door opening and closing cylinder 9 can hinge and push the hinged movable seat 804, which facilitates the rotation adjustment of the load-bearing rotating shaft 801, thereby driving the door body 802 to open and close. The automatic opening and closing is convenient. The side of the main frame 1 is equipped with a PLC controller 10, which can control the central push cylinder 2, the entry and exit control cylinder 5 and the door opening and closing cylinder 9 to switch on and off and extend. The overall automation level is high and the operation is convenient. The device provides excellent automated clamping and alignment of stacked pallets, and offers convenient automatic feeding and discharging. Its high degree of automation greatly reduces manual labor intensity and improves work efficiency.

[0029] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the present utility model.

Claims

1. An automatic alignment pallet shaping machine, comprising a frame body (1), characterized in that: Both sides of the main frame (1) are equipped with centrally driven cylinders (2); Positioning baffles (3) are fixedly installed on the opposite side of the two centrally driven cylinders (2). The bottom of the frame body (1) is provided with a telescopic support base plate (4). Both sides of the telescopic support base plate (4) are provided with an entry and exit control cylinder (5) fixedly connected to the inside of the frame body (1). Both sides of the top of the telescopic support base plate (4) are provided with transmission rollers (6). The four legs at the bottom of the frame body (1) are threaded with horizontal adjustment screws (7). Both sides of the front of the frame body (1) are hinged with opening and closing doors (8). Both sides of the frame body (1) are provided with door opening and closing cylinders (9) for controlling the opening and closing of the opening and closing doors (8).

2. The automatic alignment tray shaping machine according to claim 1, characterized in that: The main body of the frame (1) is a rectangular frame structure. Both sides of the main body of the frame (1) are provided with mounting seats (101). The two central push cylinders (2) are fixedly installed on the top of the two mounting seats (101), and the two door opening and closing cylinders (9) are fixedly installed on the bottom of the two mounting seats (101).

3. The automatic alignment tray shaping machine according to claim 1, characterized in that: The positioning baffle (3) is rectangular and fitted to both sides of the frame body (1). The output ends of the two centrally located push cylinders (2) on opposite sides are fixedly bolted to the two positioning baffles (3). The telescopic support base plate (4) is located between the two positioning baffles (3).

4. The automatic alignment tray shaping machine according to claim 1, characterized in that: The telescopic support base plate (4) is provided with support roller seats (401) at the four corners of the bottom. The support roller seats (401) are provided with support screws (402) at the top. The four support screws (402) are respectively threaded into the four corners of the bottom of the telescopic support base plate (4). Multiple transmission rollers (6) are equidistantly rotatably connected to both sides of the top of the telescopic support base plate (4). The top of the inlet / outlet control cylinder (5) is lower than the top of the telescopic support base plate (4).

5. The automatic alignment tray shaping machine according to claim 1, characterized in that: The transmission roller (6) is a tubular roller. The top of the transmission roller (6) is higher than the top of the telescopic support base plate (4). The telescopic support base plate (4) is controlled to extend and retract inside and outside the frame body (1) by the inlet and outlet control cylinder (5).

6. The automatic alignment tray shaping machine according to claim 1, characterized in that: The bottom of the horizontal adjustment screw (7) is provided with an adjustment support plate (701), and the tops of the four horizontal adjustment screws (7) are respectively threaded into the bottom of the four legs at the bottom of the frame body (1).

7. An automatic alignment tray shaping machine according to claim 1, characterized in that: The switch door (8) includes a bearing rotating shaft (801), a door body (802), a bearing bearing seat (803), and a hinged movable seat (804). The four bearing bearing seats (803) are fixedly installed on both sides of the front of the frame body (1). The door body (802) is fixedly installed on the shaft of the bearing rotating shaft (801). The two ends of the bearing rotating shaft (801) are rotatably connected to the inner sides of two adjacent bearing bearing seats (803). The hinged movable seat (804) is fixedly installed on the bearing rotating shaft (801). The output end of the door switch cylinder (9) is hinged to the side of the hinged movable seat (804).

8. An automatic alignment tray shaping machine according to claim 1, characterized in that: The side of the main body (1) of the frame is equipped with a PLC controller (10), and the centering push cylinder (2), the entry and exit control cylinder (5) and the door opening and closing cylinder (9) are all controlled by the PLC controller (10).

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