air flow splitter

CN224767805UActive Publication Date: 2026-09-18SHANDONG UNIV OF SCI & TECH
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520780294.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2026-07-21
Publication Date
2026-09-18
Estimated Expiration
2036-07-21

AI Technical Summary

Technical Problem

[0002]在流水线运行过程中,流水线上的各个部分的工作效率是不同的,流水线上有些地方的工作速度快,有些地方的工作速度慢,如果输送机参照慢的工作速度设置输送速度,那么工作效率就会下降,如果在从工作速度快的阶段通过后进行分流,在工作速度慢的阶段多流同时生产,就可以提高工作速度慢的阶段的工作速度,从而使得流水线整体的工作效率提升,对此本实用新型提出一种适用于轻质物料加工的流水线的气流分流机

Benefits of technology

通过气嘴和引导机构的设置,引导机构将输入的物料全部导向靠近光电开关的一侧,通过光电开关的设置,当物料从光电开关下方经过时进行计数,奇数号物料通过时,控制器控制气嘴连通,使得气嘴对奇数号物料进行喷气,从而将物料推向对面侧,从而使得奇数号物料和偶数号物料分属两侧,通过分流板的设置,对分属两侧的物料进行进一步分开和整理,从而将原本一列的物料,分流成两列,实现对轻质物料(如纸杯、纸碗、塑料盒等)分流。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224767805U_ABST
    Figure CN224767805U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of shunting device, concretely relates to airflow shunting machine, including mounting bracket, shunt board, photoelectric switch, air nozzle and controller, the quantity of mounting bracket has two, and mounting bracket includes axle rod, and two mounting brackets can be placed to the assembly line in front and back, and shunt board installs on the axle rod of a mounting bracket, and shunt board is movable on the position of mounting bracket, and air nozzle installs on the axle rod of another mounting bracket. In the utility model, through the setting of air nozzle and guide mechanism, guide mechanism all directs the input material to the side close to photoelectric switch, through the setting of photoelectric switch, when odd number material passes, controller controls air nozzle to be connected, makes air nozzle to the odd number material carry out air injection, thereby pushes the material to the opposite side, thereby makes odd number material and even number material belong to two sides, through the setting of shunt board, further separates and arranges to the material belonging to two sides, thereby divides the material of originally one column into two columns.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of diversion device technology, specifically an airflow diversion machine. Background Technology

[0002] During the operation of an assembly line, the working efficiency of different parts of the assembly line is different. Some parts of the assembly line work at high speeds, while others work at low speeds. If the conveyor is set to convey the material at the slower speed, the working efficiency will decrease. However, if the flow is diverted after passing through the high-speed stage, and multiple flows are produced simultaneously in the slow-speed stage, the working speed of the slow-speed stage can be increased, thereby improving the overall working efficiency of the assembly line. Therefore, this utility model proposes an airflow diverter suitable for assembly lines processing lightweight materials. Utility Model Content

[0003] The purpose of this invention is to provide an airflow splitter to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: Airflow splitter, including: There are two mounting frames, each including a shaft, and the two mounting frames can be placed on the assembly line one in front of the other. A manifold is mounted on a shaft of a mounting frame, and the manifold is movable within the mounting frame. An air nozzle, mounted on a shaft of another mounting bracket, is capable of spraying airflow onto the material; The controller includes a solenoid valve, which controls the air jet from the nozzle via the solenoid valve; A photoelectric switch is mounted on a shaft of another mounting bracket, and the photoelectric switch is electrically connected to the controller.

[0005] Furthermore, both ends of the shaft are provided with support leg assemblies, and the height of the support leg assemblies can be adjusted.

[0006] Furthermore, the support assembly includes a lead screw one and a lead screw two. The top end of the lead screw one is slidably installed between it and the shaft, and the top end of the lead screw two is slidably inserted between it and the bottom end of the lead screw one. The threads on the lead screw one and the lead screw two are in opposite directions. A double-threaded sleeve is screwed onto the lead screw one and the lead screw two. The bottom end of the lead screw two is fixedly connected to a base.

[0007] Furthermore, two slide blocks are installed on the shaft between the two support leg assemblies, and a guide rail is slidably connected between the two slide blocks on the same side of the two mounting brackets. A fastening bolt is installed inside the slide block, and the fastening bolt can fasten and limit the corresponding slide block to the guide rail.

[0008] Furthermore, the flow divider is equipped with a mounting base one, the bottom end of which is fixedly installed between the flow divider and the flow divider; the photoelectric switch is equipped with a mounting base two, which is fixedly installed between the photoelectric switch and the photoelectric switch; the air nozzle is equipped with a mounting base three, which is fixedly installed between the air nozzle and the air nozzle; and the mounting base one, mounting base two, and mounting base three are slidably installed between each of the adjacent shafts.

[0009] Furthermore, a guiding mechanism is provided between one end of the two guide rails. The guiding mechanism includes two slide blocks, which are slidably installed in the two guide rails respectively. A guide plate is fixedly connected to one side of one slide block, and a side guide component is fixedly connected to one side of the other slide block.

[0010] Furthermore, the side guide assembly includes a fixed plate, which is fixedly connected to a slide block two adjacent to the fixed plate. A guide plate two is rotatably connected to one end of the fixed plate. A compression spring is fixedly connected between the guide plate two and the fixed plate. An arc rod two is fixedly connected to one side wall of the fixed plate. An arc rod one is fixedly connected to the inner side wall of the guide plate two. An arc groove is formed on the top surface of the arc rod two. A slider is slidably connected to the inner wall of the arc groove. A fastening knob is screwed onto the top of the slider.

[0011] Compared with the prior art, the beneficial effects of this utility model are: By using air nozzles and a guiding mechanism, the guiding mechanism directs all the input materials to the side closest to the photoelectric switch. The photoelectric switch counts the materials as they pass under it. When an odd-numbered material passes by, the controller activates the air nozzle, causing it to spray air onto the odd-numbered material, pushing it to the opposite side. This separates odd-numbered and even-numbered materials into two distinct groups. The diversion plate further separates and organizes the materials, dividing the original single-column material into two columns, thus enabling the diversion of lightweight materials (such as paper cups, paper bowls, and plastic boxes). Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the overall structure in use of this utility model; Figure 3 This is a schematic diagram of the mounting frame structure in this utility model; Figure 4 This is a schematic diagram of the support leg assembly structure in this utility model; Figure 5 This is a schematic diagram of the guiding mechanism structure in this utility model; Figure 6This is a schematic diagram of the side guide component structure in this utility model.

[0013] In the diagram: 100, mounting frame; 110, shaft; 120, support leg assembly; 121, base; 122, lead screw one; 123, lead screw two; 124, double threaded sleeve; 130, slide one; 200, diverter plate; 210, mounting seat one; 300, guide rail; 400, guide mechanism; 410, guide plate one; 420, side guide assembly; 421, fixing plate; 422, guide plate two; 423, compression spring; 424, arc rod one; 425, arc rod two; 426, arc groove; 427, slider; 428, fastening knob; 430, slide two; 500, photoelectric switch; 510, mounting seat two; 600, air nozzle; 610, mounting seat three. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figures 1-4 In this embodiment of the utility model, the airflow splitter includes a mounting frame 100, a splitting plate 200, a photoelectric switch 500, an air nozzle 600, and a controller. There are two mounting frames 100, each including a shaft 110. The two mounting frames 100 can be placed one after the other on the production line. The splitting plate 200 is mounted on the shaft 110 of one mounting frame 100 and is movable within the position of the mounting frame 100. The air nozzle 600 is mounted on the shaft 110 of the other mounting frame 100 and can spray airflow onto the material. The controller includes a solenoid valve, which controls the air nozzle 600 to spray air. The photoelectric switch 500 is mounted on the shaft 110 of the other mounting frame 100 and is electrically connected to the controller.

[0016] Specifically, the photoelectric switch 500 has a sensing function. When materials pass under the photoelectric switch 500, it counts them. When odd-numbered materials pass through, the controller controls the air nozzle 600 to connect, so that the air nozzle 600 sprays air onto the odd-numbered materials, thereby pushing the materials to the opposite side. This separates the odd-numbered materials and even-numbered materials into two sides. Through the setting of the diversion plate 200, the materials belonging to the two sides are further separated and sorted, thus dividing the materials that were originally in one column into two columns. Example

[0017] like Figures 1-4As shown, in this embodiment, both ends of the shaft 110 are provided with support leg assemblies 120. The height of the support leg assembly 120 is adjustable. The support leg assembly 120 includes a lead screw 122 and a lead screw 123. The top end of the lead screw 122 is slidably installed between the shaft 110 and the shaft 110. The top end of the lead screw 123 is slidably inserted between the bottom end of the lead screw 122 and the lead screw 123. The threads on the lead screw 122 and the lead screw 123 are opposite in direction. A double-threaded sleeve 124 is screwed onto the lead screw 122 and the lead screw 123. The bottom end of the lead screw 123 is fixedly connected to a base 121. Two slide blocks 130 are installed on the shaft 110 between the two support leg assemblies 120, and the two mounting brackets 100 are on the same side. A guide rail 300 is slidably connected between two slide blocks 130. A fastening bolt is installed inside the slide block 130, which can fasten and limit the corresponding slide block 130 and the guide rail 300. The diverter plate 200 is equipped with a mounting base 210, and the bottom end of the mounting base 210 is fixedly installed between the diverter plate 200 and the diverter plate 200. The photoelectric switch 500 is equipped with a mounting base 510, and the mounting base 510 is fixedly installed between the photoelectric switch 500 and the air nozzle 600. The air nozzle 600 is equipped with a mounting base 610, and the mounting base 610 is fixedly installed between the air nozzle 600 and the mounting base 1210, mounting base 2510 and mounting base 3610 are slidably installed between the adjacent shaft 110.

[0018] In this embodiment, the spacing between the two guide rails 300 can be adjusted as needed by the setting of the guide rails 300. The guide rails 300 are used to limit the range of lateral movement of the material. The height of the shaft 110 and the guide rails 300 can be adjusted by adjusting the height of the support assembly 120. The setting of mounting base 1 210, mounting base 2 510 and mounting base 3 610 makes it convenient to adjust the position of the diverter plate 200, photoelectric switch 500 and air nozzle 600 on the corresponding shaft 110 as needed, so as to be suitable for materials of different sizes.

[0019] like Figures 3-6As shown, in this embodiment, a guide mechanism 400 is provided between one end of the two guide rails 300. The guide mechanism 400 includes two slide blocks 430, which are slidably installed in the two guide rails 300 respectively. A guide plate 410 is fixedly connected to one side of one slide block 430, and a side guide assembly 420 is fixedly connected to one side of the other slide block 430. The side guide assembly 420 includes a fixing plate 421, which is fixed to the adjacent slide block 430. A guide plate 422 is rotatably connected to one end of a fixed plate 421. A compression spring 423 is fixed between the guide plate 422 and the fixed plate 421. An arc rod 425 is fixed to one side wall of the fixed plate 421. An arc rod 424 is fixed to the inner side wall of the guide plate 422. An arc groove 426 is provided on the top surface of the arc rod 425. A slider 427 is slidably connected to the inner wall of the arc groove 426. A fastening knob 428 is screwed onto the top of the slider 427.

[0020] In practice, the position of slider 427 is adjusted by setting the fastening knob 428, and arc rod one 424 and arc rod two 425 are hooked together. By adjusting the position of slider 427, the maximum angle between guide plate two 422 and fixed plate 421 is limited. The elastic setting of guide plate two 422 effectively avoids the risk of material being stuck or blocked by guide plate two 422 when guiding material deviation. The setting of guide mechanism 400 enables all material to be guided to the side close to air nozzle 600.

[0021] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0022] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A gas flow splitter, characterised in that, include: There are two mounting frames (100), each mounting frame (100) includes a shaft (110), and the two mounting frames (100) can be placed on the assembly line one after the other; A diverter plate (200) is mounted on a shaft (110) of a mounting frame (100), and the diverter plate (200) is movable in the position of the mounting frame (100); An air nozzle (600) is mounted on a shaft (110) of another mounting frame (100), the air nozzle (600) being capable of spraying airflow onto the material; The controller includes a solenoid valve, which controls the air nozzle (600) to expel air via the solenoid valve; A photoelectric switch (500) is mounted on a shaft (110) of another mounting bracket (100), and the photoelectric switch (500) is electrically connected to the controller.

2. The airflow splitter of claim 1, wherein, Both ends of the shaft (110) are provided with support leg assemblies (120), and the height of the support leg assemblies (120) can be adjusted.

3. The airflow splitter of claim 2, wherein, The support assembly (120) includes a lead screw one (122) and a lead screw two (123). The top end of the lead screw one (122) is slidably installed between the shaft (110) and the top end of the lead screw two (123) is slidably inserted between the bottom end of the lead screw one (122). The threads on the lead screw one (122) and the lead screw two (123) are opposite in direction. A double-threaded sleeve (124) is screwed onto the lead screw one (122) and the lead screw two (123). The bottom end of the lead screw two (123) is fixedly connected to a base (121).

4. The airflow splitter of claim 1, wherein, Two slide blocks (130) are installed on the shaft (110) between the two support leg assemblies (120), and a guide rail (300) is slidably connected between the two slide blocks (130) on the same side of the two mounting brackets (100). A fastening bolt is installed in the slide block (130), and the fastening bolt can fasten and limit the corresponding slide block (130) and the guide rail (300).

5. The airflow splitter of claim 1, wherein, The diverter plate (200) is equipped with a mounting base one (210), the bottom end of the mounting base one (210) is fixedly installed between the diverter plate (200), the photoelectric switch (500) is equipped with a mounting base two (510), the mounting base two (510) is fixedly installed between the photoelectric switch (500), the air nozzle (600) is equipped with a mounting base three (610), the mounting base three (610) is fixedly installed between the air nozzle (600), and the mounting base one (210), mounting base two (510) and mounting base three (610) are slidably installed between the adjacent shaft (110).

6. The airflow splitter of claim 4, wherein, A guide mechanism (400) is provided between one end of the two guide rails (300). The guide mechanism (400) includes two slide blocks (430). The two slide blocks (430) are slidably installed in the two guide rails (300). One side of one slide block (430) is fixedly connected to a guide plate (410), and one side of the other slide block (430) is fixedly connected to a side guide assembly (420).

7. The airflow splitter of claim 6, wherein, The side guide assembly (420) includes a fixed plate (421), which is fixedly connected to a slide block (430) on the adjacent side. One end of the fixed plate (421) is rotatably connected to a guide plate (422). A compression spring (423) is fixedly connected between the guide plate (422) and the fixed plate (421). An arc rod (425) is fixedly connected to one side wall of the fixed plate (421). An arc rod (424) is fixedly connected to the inner side wall of the guide plate (422). An arc groove (426) is provided on the top surface of the arc rod (425). A slider (427) is slidably connected to the inner wall of the arc groove (426). A fastening knob (428) is screwed onto the top of the slider (427).