Intelligent feeding device for wear-resistant sock needles

CN224767886UActive Publication Date: 2026-09-18YANTAI YONGCHANG PRECISION KNITTING NEEDLE CO LTD
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Patent Information

Application Number
CN202522417240.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-14
Publication Date
2026-09-18
Estimated Expiration
2035-11-14

AI Technical Summary

Technical Problem

[0004]为了弥补以上不足,本实用新型提供了一种耐磨袜针智能送料设备,旨在改善现有技术中送料设备在精确度和耐用性方面存在明显不足的问题

Benefits of technology

1、本实用新型中,电机转动带动皮带轮转动,两个皮带轮之间通过传动带转动连接,滑块的底部通过夹板与传动带固定,当传动带转动时,带动滑块移动,滑槽保证滑动的流畅,盖板和长槽使得移动更加稳定,传动带具有一定的弹性,能够在传动过程中缓冲和吸收振动,减少冲击载荷,使传动更加平稳,降低噪音。

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Abstract

The utility model relates to a feeding technology field discloses a kind of wear-resistant sock needle intelligent feeding equipment, including base, the bottom surface of base is fixedly connected with L-shaped plate, the top surface of L-shaped plate is fixedly connected with motor, the inner wall of base is rotatably connected with multiple belt pulleys, the output end of motor is through the bottom surface of base and is fixedly connected with the middle part of left side belt pulley, two the belt pulley is rotatably connected by transmission belt, the outer wall of base is slidably connected with sliding block, the bottom of sliding block is fixedly connected with transmission belt by clamping plate, the top surface of base is fixedly connected with cover plate, the top surface of cover plate is provided with long slot. In the utility model, sliding block bottom is fixed with transmission belt by clamping plate, sliding block moves when transmission belt rotates, sliding slot ensures smooth sliding, cover plate and long slot enhance moving stability, the elasticity of transmission belt helps to buffer vibration, absorbs impact, makes transmission more stable, reduces noise.
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Description

Technical Field

[0001] This utility model relates to the field of feeding technology, and in particular to an intelligent feeding device for wear-resistant sock needles. Background Technology

[0002] Sock needles are the knitting tools used for socks. They mainly include short straight needles, fly needles, and mini circular needles. Short straight needles are usually used in groups of several, suitable for small-diameter knitting. Multiple needles can be operated simultaneously for complex patterns and designs, but they are difficult for beginners to master, and multiple needles are prone to slipping, making them inconvenient to carry and store. Fly needles generally consist of three needles, making them relatively simple to operate compared to five-needle knitting. They are suitable for circular knitting with fewer stitches, but less suitable for knitting with too many stitches. Mini circular needles are short and lightweight, easy to carry, suitable for knitting small-diameter projects, easy to cast on, and relatively fast, but prolonged knitting may cause hand fatigue and are not suitable for knitting larger circular projects.

[0003] Currently, the most common feeding equipment on the market is the traditional mechanical feeding device. Although the equipment meets production needs to a certain extent, it has obvious shortcomings in terms of accuracy and durability. With the rapid development of the textile industry, the demand for efficient and durable feeding equipment is increasing. Existing feeding equipment mainly includes mechanical feeding devices and pneumatic feeding devices. Mechanical feeding devices achieve feeding through gear and chain structures, which have the advantages of simple structure and low cost, but have problems such as low feeding accuracy and easy wear. Pneumatic feeding devices use air pressure to drive feeding, which has the advantages of fast feeding speed and high accuracy, but have the disadvantages of high energy consumption, high noise, and complex maintenance. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a wear-resistant intelligent feeding device for sock needles, which aims to improve the significant deficiencies in accuracy and durability of existing feeding devices.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an intelligent feeding device for wear-resistant sock needles, comprising a base, an L-shaped plate fixedly connected to the bottom surface of the base, a motor fixedly connected to the top surface of the L-shaped plate, multiple pulleys rotatably connected to the inner wall of the base, the output end of the motor penetrating the bottom surface of the base and fixedly connected to the middle of the left pulley, two pulleys rotatably connected via a transmission belt, a slider slidably connected to the outer wall of the base, the bottom of the slider being fixedly connected to the transmission belt via a clamping plate, a cover plate fixedly connected to the top surface of the base, an elongated groove being formed on the top surface of the cover plate, and a flipping mechanism provided on the outer wall of the slider for flipping the wear-resistant sock needles.

[0006] Through the above technical solution: the base can effectively support the various forces generated during the operation of the entire equipment. An L-shaped plate is fixedly connected to the bottom surface of the base, providing a stable mounting platform for the motor. The motor is fixed to the top surface of the L-shaped plate, serving as the power source for the entire equipment. Multiple pulleys are rotatably connected to the inner wall of the base through high-precision bearings. The pulleys ensure the stability and reliability of the transmission. The output end of the motor passes through the bottom surface of the base and is firmly fixed to the middle of the left pulley. When the motor starts, the rotational motion of the output shaft can be transmitted to the left pulley, and the two pulleys are rotatably connected through a transmission belt. The slider is slidably connected to the outer wall of the base. A clamping plate is installed at the bottom of the slider, which can be tightly fixed to the transmission belt. When the transmission belt moves under the drive of the pulley, it can synchronously drive the slider to slide smoothly back and forth along the outer wall of the base. In order to protect the precision structure inside the equipment and prevent external debris from entering and affecting the normal operation of the equipment, a cover plate is fixedly connected to the top surface of the base. The cover plate has good protective performance, and a long groove is opened on the top surface of the cover plate.

[0007] As a further description of the above technical solution: The flipping mechanism includes a fixed plate, the outer wall of which is fixedly connected to the outer wall of the base. A guide groove is provided on the top surface of the fixed plate. A rotating column is rotatably connected to one end of the slider. The bottom of the rotating column penetrates the outer wall of the slider and is fixedly connected to a connecting column. A horizontal plate is fixedly connected to the bottom surface of the connecting column. A sliding column is fixedly connected to the bottom of the other end of the horizontal plate.

[0008] Through the above technical solution: the outer wall of the fixed plate is fixedly connected to the outer wall of the base, the top surface of the fixed plate is provided with a guide groove, one end of the slider is connected to the rotating column by a rotating connection, the bottom of the rotating column penetrates the outer wall of the slider and is fixedly connected to the connecting column, and the bottom surface of the connecting column is fixedly connected to the horizontal plate, so that the entire mechanism can remain stable during operation. A sliding column is fixedly connected to the bottom of the other end of the horizontal plate, and the sliding column plays a key sliding role in the operation of the mechanism.

[0009] As a further description of the above technical solution: A column is fixedly connected to the bottom surface of the base, and a base rod is fixedly connected to the bottom surface of the column.

[0010] The above technical solution involves fixing the bottom surface of the base to the column, and fixing the bottom surface of the column to the base rod to ensure the stability of the entire structure.

[0011] As a further description of the above technical solution: The base is fixedly connected to end plates at both ends, and the inner wall of the slider matches the inner wall shape of the end plate.

[0012] The above technical solution involves fixing end plates to both ends of the base. The end plates not only provide support but also have a specific inner wall shape to ensure a precise fit with the inner wall of the slider, thus guaranteeing smooth movement of the slider and enhancing the overall structural stability.

[0013] As a further description of the above technical solution: A controller is fixedly connected to the outer wall of the end plate, and a display screen is provided on the outer wall of the controller.

[0014] The above technical solution involves a controller fixedly connected to the outer wall of the end plate. The controller is an important interface for user interaction with the equipment. A display screen is installed on the outer wall of the controller, which can display various operation information and equipment status, making it easy to monitor and control the equipment.

[0015] As a further description of the above technical solution: A mounting block is fixedly connected to the top surface of the rotating column, and a pulley is rotatably connected to the outer wall of the sliding column.

[0016] The above technical solution ensures a stable connection between the rotating column and the mounting block by fixing the top surface of the rotating column to the mounting block, thus providing necessary support for the entire device.

[0017] As a further description of the above technical solution: The top surface of the mounting block is provided with a driving mechanism, and the lower end of the driving mechanism penetrates the outer wall of the mounting block and is provided with a gripper.

[0018] The above technical solution involves a pulley rotatably connected to the outer wall of the sliding column. The pulley reduces friction during sliding, ensuring smooth movement of the sliding column. A drive mechanism is provided on the top surface of the mounting block. The lower end of the drive mechanism penetrates the outer wall of the mounting block and is equipped with a gripper. The gripper is used to grasp the workpiece to achieve precise control and operation.

[0019] As a further description of the above technical solution: The outer wall of the base is provided with a sliding groove, and the outer wall of the rotating column is fixedly provided with a protective sleeve.

[0020] The above technical solution involves: a sliding groove on the outer wall of the base, which guides the movement of the sliding column and ensures the accuracy of the movement trajectory; and a protective sleeve is fixedly installed on the outer wall of the rotating column to protect it from the influence of the external environment, thereby extending the service life of the rotating column.

[0021] This utility model has the following beneficial effects: 1. In this utility model, the motor rotates to drive the pulley to rotate, and the two pulleys are connected by a transmission belt. The bottom of the slider is fixed to the transmission belt by a clamp. When the transmission belt rotates, it drives the slider to move. The slide groove ensures smooth sliding, and the cover plate and long groove make the movement more stable. The transmission belt has a certain elasticity, which can buffer and absorb vibration during transmission, reduce impact load, make transmission smoother, and reduce noise.

[0022] 2. In this utility model, the slider slides on the outer wall of the cover plate, the sliding column slides on the inner wall of the guide groove on the outer wall of the fixed plate, and the outer wall of the pulley fits against the inner wall of the guide groove, making the sliding smoother. When the sliding column passes the protrusion in the middle of the guide groove, the horizontal plate rotates around the connecting column, that is, the mounting block rotates. When the slider passes through the middle of the guide groove, the sliding column rotates half a turn, causing the mounting block to flip, that is, the gripped sock needle flips and can be placed in the corresponding position. Attached Figure Description

[0023] Figure 1 This is a front perspective view of an intelligent feeding device for wear-resistant sock needles proposed in this utility model; Figure 2 This is a partial structural diagram of an intelligent feeding device for wear-resistant sock needles proposed in this utility model; Figure 3 This is a partial structural diagram of an intelligent feeding device for wear-resistant sock needles proposed in this utility model; Figure 4 This is a partial structural diagram of an intelligent feeding device for wear-resistant sock needles proposed in this utility model; Figure 5 This is a partial structural schematic diagram of an intelligent feeding device for wear-resistant sock needles proposed in this utility model.

[0024] Legend: 1. Base; 2. Tilting mechanism; 201. Fixing plate; 202. Guide groove; 203. Rotating column; 204. Connecting column; 205. Horizontal plate; 206. Sliding column; 3. L-shaped plate; 4. Motor; 5. Pulley; 6. Transmission belt; 7. Clamping plate; 8. Slider; 9. Cover plate; 10. Long groove; 11. Mounting block; 12. Drive mechanism; 13. Gripper; 14. Controller; 15. Display screen; 16. Column; 17. Base rod; 18. Slide groove; 19. End plate; 20. Pulley; 21. Protective sleeve. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see the appendix Figure 1 - Appendix Figure 3 An embodiment of this utility model provides: an intelligent feeding device for wear-resistant sock needles, including a base 1, an L-shaped plate 3 fixedly connected to the bottom surface of the base 1, a motor 4 fixedly connected to the top surface of the L-shaped plate 3, a plurality of pulleys 5 rotatably connected to the inner wall of the base 1, the output end of the motor 4 passing through the bottom surface of the base 1 and fixedly connected to the middle of the left pulley 5, the two pulleys 5 being rotatably connected by a transmission belt 6, a slider 8 slidably connected to the outer wall of the base 1, the bottom of the slider 8 being fixedly connected to the transmission belt 6 by a clamping plate 7, a cover plate 9 fixedly connected to the top surface of the base 1, a long groove 10 being opened on the top surface of the cover plate 9, and a flipping mechanism 2 being provided on the outer wall of the slider 8 for flipping the wear-resistant sock needles; Specifically, the base 1 effectively supports the various forces generated during the operation of the entire equipment. An L-shaped plate 3 is fixedly connected to the bottom surface of the base 1, providing a stable mounting platform for the motor 4. The motor 4 is fixed to the top surface of the L-shaped plate 3, serving as the power source for the entire equipment. Multiple pulleys 5 are rotatably connected to the inner wall of the base 1 through high-precision bearings, ensuring the stability and reliability of the transmission. The output end of the motor 4 penetrates the bottom surface of the base 1 and is firmly fixed to the middle of the left pulley 5. When the motor 4 starts, the rotational motion of the output shaft can be transmitted to the left pulley 5. The two pulleys 5 are rotatably connected by a transmission belt 6, which is slidably connected to the slider 8 on the outer wall of the base 1. A clamping plate 7 is installed at the bottom of the slider 8, which can be tightly fixed together with the transmission belt 6. When the transmission belt 6 moves under the drive of the pulleys 5, it can synchronously drive the slider 8 to slide smoothly back and forth along the outer wall of the base 1. In order to protect the precision structure inside the equipment and prevent external debris from entering and affecting the normal operation of the equipment, a cover plate 9 is fixedly connected to the top surface of the base 1. The cover plate 9 has good protective performance, and a long groove 10 is opened on the top surface of the cover plate 9.

[0027] Please see the appendix Figure 4 - Appendix Figure 5The flipping mechanism 2 includes a fixed plate 201, the outer wall of the fixed plate 201 is fixedly connected to the outer wall of the base 1, the top surface of the fixed plate 201 is provided with a guide groove 202, one end of the slider 8 is rotatably connected to a rotating column 203, the bottom of the rotating column 203 passes through the outer wall of the slider 8 and is fixedly connected to a connecting column 204, the bottom surface of the connecting column 204 is fixedly connected to a horizontal plate 205, and the bottom of the other end of the horizontal plate 205 is fixedly connected to a sliding column 206. Specifically, the outer wall of the fixed plate 201 is fixedly connected to the outer wall of the base 1. The top surface of the fixed plate 201 is provided with a guide groove 202. One end of the slider 8 is connected to the rotating column 203 by a rotatable connection. The bottom of the rotating column 203 penetrates the outer wall of the slider 8 and is fixedly connected to the connecting column 204. The bottom surface of the connecting column 204 is fixedly connected to the horizontal plate 205, so that the entire mechanism can remain stable during operation. The bottom of the other end of the horizontal plate 205 is fixedly connected to a sliding column 206, which plays a key sliding role in the operation of the mechanism.

[0028] Please see the appendix Figure 1 - Appendix Figure 3 A column 16 is fixedly connected to the bottom surface of the base 1, a bottom rod 17 is fixedly connected to the bottom surface of the column 16, and end plates 19 are fixedly connected to both ends of the base 1. The inner wall of the slider 8 fits the shape of the inner wall of the end plate 19, and a controller 14 is fixedly connected to the outer wall of the end plate 19. A display screen 15 is provided on the outer wall of the controller 14. Specifically, the bottom surface of the base 1 is fixedly connected to the column 16, and the bottom surface of the column 16 is fixedly connected to the base rod 17 to ensure the stability of the entire structure. End plates 19 are fixedly connected to both ends of the base 1. The end plates 19 not only provide support but also have a specific inner wall shape to form a precise fit with the inner wall of the slider 8, ensuring the smooth movement of the slider 8 and enhancing the overall structural stability. A controller 14 is fixedly connected to the outer wall of the end plate 19. The controller 14 is an important interface for user interaction with the equipment. A display screen 15 is set on the outer wall of the controller 14. The display screen 15 can display various operating information and equipment status, making it easy to monitor and control the equipment.

[0029] Please see the appendix Figure 3 - Appendix Figure 5 The top surface of the rotating column 203 is fixedly connected to the mounting block 11, the outer wall of the sliding column 206 is rotatably connected to the pulley 20, the top surface of the mounting block 11 is provided with the driving mechanism 12, the lower end of the driving mechanism 12 passes through the outer wall of the mounting block 11 and is provided with the gripper 13, the outer wall of the base 1 is provided with the sliding groove 18, and the outer wall of the rotating column 203 is fixedly provided with the protective sleeve 21. Specifically, the top surface of the rotating column 203 is fixedly connected to the mounting block 11, ensuring a stable connection between the rotating column 203 and the mounting block 11, providing necessary support for the entire device. A pulley 20 is rotatably connected to the outer wall of the sliding column 206. The pulley 20 is used to reduce friction during sliding, ensuring that the sliding column 206 can move smoothly. The top surface of the mounting block 11 is provided with a drive mechanism 12. The lower end of the drive mechanism 12 penetrates through the outer wall of the mounting block 11 and is provided with a gripper 13. The gripper 13 is used to grasp the workpiece to achieve precise control and operation. The outer wall of the base 1 is provided with a sliding groove 18, which provides guidance for the movement of the sliding column 206 and ensures the accuracy of the movement trajectory. In order to protect the outer wall of the rotating column 203 from the influence of the external environment, a protective sleeve 21 is fixedly provided on the outer wall of the rotating column 203, which extends the service life of the rotating column 203.

[0030] Working principle: The motor 4 rotates, driving the pulley 5 to rotate. The two pulleys 5 are connected by a transmission belt 6. The bottom of the slider 8 is fixed to the transmission belt 6 by the clamp 7. When the transmission belt 6 rotates, it drives the slider 8 to move. The slide groove 18 ensures smooth sliding. The cover plate 9 and the long groove 10 make the movement more stable. The transmission belt 6 has a certain elasticity, which can buffer and absorb vibration during transmission, reduce impact load, make transmission smoother, and reduce noise. The slider 8 slides on the outer wall of the cover plate 9, and the sliding column 206 slides on the inner wall of the guide groove 202 on the outer wall of the fixed plate 201. The outer wall of the pulley 20 fits against the inner wall of the guide groove 202, making the sliding smoother. When the sliding column 206 passes the protrusion in the middle of the guide groove 202, the horizontal plate 205 rotates around the connecting column 204, that is, the mounting block 11 rotates. When the slider 8 passes through the middle of the guide groove 202, the sliding column 206 rotates half a turn, causing the mounting block 11 to flip, that is, the gripped sock needle flips and can be placed in the corresponding position.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A wear-resistant sock needle intelligent feeding device, comprising a base (1), characterized in that: An L-shaped plate (3) is fixedly connected to the bottom surface of the base (1), and a motor (4) is fixedly connected to the top surface of the L-shaped plate (3). Multiple pulleys (5) are rotatably connected to the inner wall of the base (1). The output end of the motor (4) passes through the bottom surface of the base (1) and is fixedly connected to the middle of the left pulley (5). The two pulleys (5) are rotatably connected through a transmission belt (6). A slider (8) is slidably connected to the outer wall of the base (1). The bottom of the slider (8) is fixedly connected to the transmission belt (6) through a clamp (7). A cover plate (9) is fixedly connected to the top surface of the base (1). A long groove (10) is opened on the top surface of the cover plate (9). A flipping mechanism (2) is provided on the outer wall of the slider (8). The flipping mechanism (2) is used to flip the wear-resistant sock needles.

2. The intelligent feeding device for wear-resistant sock needles according to claim 1, characterized in that: The flipping mechanism (2) includes a fixed plate (201), the outer wall of the fixed plate (201) is fixedly connected to the outer wall of the base (1), the top surface of the fixed plate (201) is provided with a guide groove (202), one end of the slider (8) is rotatably connected to a rotating column (203), the bottom of the rotating column (203) penetrates the outer wall of the slider (8) and is fixedly connected to a connecting column (204), the bottom surface of the connecting column (204) is fixedly connected to a horizontal plate (205), and the bottom of the other end of the horizontal plate (205) is fixedly connected to a sliding column (206).

3. The intelligent feeding device for wear-resistant sock needles according to claim 1, characterized in that: The base (1) is fixedly connected to a column (16), and the bottom surface of the column (16) is fixedly connected to a bottom rod (17).

4. The intelligent feeding device for wear-resistant sock needles according to claim 1, characterized in that: The base (1) is fixedly connected to end plates (19) at both ends, and the inner wall of the slider (8) matches the shape of the inner wall of the end plate (19).

5. The intelligent feeding device for wear-resistant sock needles according to claim 4, characterized in that: The outer wall of the end plate (19) is fixedly connected to a controller (14), and the outer wall of the controller (14) is provided with a display screen (15).

6. The intelligent feeding device for wear-resistant sock needles according to claim 2, characterized in that: The top surface of the rotating column (203) is fixedly connected to the mounting block (11), and the outer wall of the sliding column (206) is rotatably connected to the pulley (20).

7. The intelligent feeding device for wear-resistant sock needles according to claim 6, characterized in that: The top surface of the mounting block (11) is provided with a driving mechanism (12), and the lower end of the driving mechanism (12) penetrates the outer wall of the mounting block (11) and is provided with a gripper (13).

8. The intelligent feeding device for wear-resistant sock needles according to claim 2, characterized in that: The outer wall of the base (1) is provided with a sliding groove (18), and the outer wall of the rotating column (203) is fixedly provided with a protective sleeve (21).