Electrolytic zinc cathode plate lifting transfer structure device

Abstract

The utility model relates to cathode plate lifting transfer equipment technical field, and disclose a kind of electrolytic zinc cathode plate lifting transfer structure device, the electrolytic zinc cathode plate lifting transfer structure device, including feeding rack, the one end of feeding rack is provided with polar plate conveying assembly, the lateral wall of polar plate conveying assembly is provided with pre-opening subassembly, the one end of polar plate conveying assembly away from feeding rack is provided with discharge port, the one side of plate dividing end discharge station is provided with the transfer mechanism of zinc cathode plate lifting transfer.This electrolytic zinc cathode plate lifting transfer structure device, by setting up manipulator to move to plate dividing end discharge station, grab, the height of cathode plate is lifted, then manipulator will cathode plate parallelly move to the position right above transfer mechanism device, drop claw, place cathode plate, entire process time 6 seconds, after by transfer mechanism transport material, shorten the handling time, improve work efficiency, also provide protection to manipulator.

Description

Technical Field

[0001] This utility model relates to the technical field of cathode plate lifting and transfer equipment, specifically to a lifting and transfer structure device for electrolytic zinc cathode plates. Background Technology

[0002] The cathode plate lifting device is a core component of the zinc electrolysis production process system, achieving precise lifting and lowering control of the cathode plate through mechanical or hydraulic transmission. Its structural design includes core components such as columns, hydraulic cylinders, and guide devices. Some patents employ counterweights to reduce load or improve the clamping structure to enhance stability and high-temperature resistance. The transmission methods can be divided into two categories: winch transmission and hydraulic transmission. Among them, the hydraulic system is gradually becoming the mainstream due to its high adjustment accuracy and fast response.

[0003] Although mechanical transfer devices are now commonly used to move the processed cathode plates, the cathode plates are directly moved to the unloading rack by the robot arm. The transfer time from the previous station to the unloading station is 8 seconds, which is too long and affects the overall process time and efficiency. In addition, the long transfer time causes the robot arm to run at high speed for a long time, which often triggers high temperature alarms. Utility Model Content

[0004] The purpose of this invention is to provide a lifting and transfer structure device for electrolytic zinc cathode plates to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A lifting and transferring structure device for electrolytic zinc cathode plates includes a feeding rack, one end of which is provided with an electrode plate conveying assembly, the side wall of which is provided with a pre-opening assembly, the end of which, away from the feeding rack, is provided with a plate-separating end discharge station and a discharge port, a transfer mechanism for lifting and transferring zinc cathode plates is provided on one side of the plate-separating end discharge station, the transfer mechanism includes a transfer receiving port, the transfer receiving port is located on one side of the plate-separating end discharge station, a transfer robot is provided between the transfer receiving port and the plate-separating end discharge station, a waste rack is provided on one side of the transfer robot, a discharge rack is provided on the end of the transfer receiving port away from the transfer robot, and a brush plate assembly is provided on one side of the discharge rack.

[0006] Preferably, a telescopic cylinder is provided at one end of the transfer receiving port near the transfer robot, the output end of the telescopic cylinder is provided with a cylinder receiving port and a receiving block, and a discharge conveyor is provided below the cylinder receiving port.

[0007] Preferably, the transfer receiving port and the cylinder receiving port are connected by a chain drive, and the chain is provided with two receiving positions.

[0008] Preferably, both the pre-opening assembly and the brush plate assembly employ mechanical gripper devices, and both the pre-opening assembly and the brush plate assembly are equipped with anti-accidental touch devices.

[0009] Preferably, a discharge port is provided below the end discharge station of the plate-splitting end, and a detection and sorting module for weighing and sorting peeled zinc plates is provided at one end of the unloading rack.

[0010] Preferably, a zinc sheet conveying module is provided at the end of the electrode plate conveying assembly away from the feeding rack, and the number of pre-opening assemblies is set to two sets, with the two sets of pre-opening assemblies being mirror-symmetrically distributed on both sides of the outer wall of the electrode plate conveying assembly.

[0011] Preferably, the upper surface of the receiving block is provided with a cathode plate body, and the lower surface of the brush plate assembly is provided with a waste collection module.

[0012] Compared with the prior art, this utility model provides a lifting and transfer structure device for electrolytic zinc cathode plates, which has the following advantages:

[0013] 1. This electrolytic zinc cathode plate lifting and transfer structure device is equipped with a robotic arm that moves to the end of the plate-separating discharge station, grabs and lifts the cathode plate. Then, the robotic arm moves the cathode plate parallel to the position of the transfer mechanism, lowers the claw, and places the cathode plate. The entire process takes 6 seconds. After that, the transfer mechanism transports the material, which shortens the handling time, improves work efficiency, and also provides protection for the robotic arm.

[0014] 2. This electrolytic zinc cathode plate lifting and transfer structure device, by integrating a feeding rack, electrode plate conveying module, pre-opening component, peeling module, zinc sheet conveying module, unloading rack, detection and sorting module, and unloading and transfer module, realizes fully automated operation from cathode plate loading, zinc sheet peeling, surface cleaning, quality inspection, and automatic sorting and output of qualified and unqualified products. It greatly reduces manual intervention and labor intensity, effectively improves production efficiency, and ensures the consistency of the processing. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0016] Figure 2 This is a top view schematic diagram of the main structure of this utility model;

[0017] Figure 3 This is a schematic diagram of section A of the structure of this utility model;

[0018] Figure 4 This is a schematic diagram of section B of the structure of this utility model.

[0019] In the diagram: 1. Feeding rack; 2. Pre-opening assembly; 3. Electrode plate conveying assembly; 4. Waste rack; 5. Brush plate assembly; 6. Transfer robot; 7. End-of-plate discharge station; 8. Discharge port; 9. Transfer receiving port; 10. Cylinder receiving port; 11. Unloading conveyor port; 12. Receiving block; 13. Cylinder; 14. Cathode plate body; 15. Unloading rack; 16. Chain. Detailed Implementation

[0020] like Figures 1-4 As shown, this utility model provides a technical solution: an electrolytic zinc cathode plate lifting and transfer structure device, including a feeding rack 1, an electrode plate conveying assembly 3 is provided at one end of the feeding rack 1, a pre-opening assembly 2 is provided on the side wall of the electrode plate conveying assembly 3, a plate-separating end discharge station 7 and a discharge port 8 are provided at the end of the electrode plate conveying assembly 3 away from the feeding rack 1, a transfer mechanism for lifting and transferring the zinc cathode plate body 14 is provided on one side of the plate-separating end discharge station 7, the transfer mechanism includes a transfer receiving port 9, the transfer receiving port 9 is provided on one side of the plate-separating end discharge station 7, a transfer robot 6 is provided between the transfer receiving port 9 and the plate-separating end discharge station 7, a waste rack 4 is provided on one side of the transfer robot 6, a discharge rack 15 is provided at the end of the transfer receiving port 9 away from the transfer robot 6, and a brush plate assembly 5 is provided on one side of the discharge rack 15.

[0021] In one embodiment of this utility model, a telescopic cylinder 13 is installed at the end of the transfer receiving port 9 near the transfer robot 6. Its output end is connected to a cylinder receiving port 10 and a receiving block 12. A discharge conveyor port 11 is provided below the cylinder receiving port 10. The loading rack 1 is used to receive and initially position the cathode plate body 14 to be processed, providing stable and continuous feeding conditions for subsequent automated processing. The electrode plate conveying assembly 3 is responsible for accurately conveying the cathode plate from the loading area to the zinc stripping area, ensuring its smooth movement and accurate positioning between workstations. The pre-opening assembly 2 is used to make preliminary openings at the edge of the zinc coating on the cathode plate and is a key actuator for achieving automated zinc stripping.

[0022] In addition, the transfer receiving port 9 and the cylinder receiving port 10 are connected by a chain 16, which has two receiving positions. Both the pre-opening assembly 2 and the brush plate assembly 5 adopt a mechanical claw structure and are equipped with an anti-accidental contact device. During operation, the transfer robot 6 moves to the end of the plate-separating discharge station 7, grabs the cathode plate body 14, lifts it, moves it parallel to the top of the transfer mechanism, and then lowers to release the claw, placing the plate in the transfer receiving port 9. The entire process cycle is 6 seconds, after which the transfer mechanism continues to transport materials. When the chain 16 transports the material to the cylinder receiving port 10, the telescopic cylinder 13 extends and catches the material with its fork. One of the two receiving positions on the chain 16 is used for receiving material, and the other is in a waiting state. Subsequently, the telescopic cylinder 13 descends to the unloading conveyor 11, the material is removed, the cylinder retracts its fork, and rises again to prepare for receiving the next batch of material. This transfer mechanism not only controls the processing cycle to 6 seconds, effectively shortening the handling time and improving the overall operating efficiency of the equipment, but also protects the transfer robot arm 6.

[0023] In this embodiment of the invention, a discharge port 8 is provided below the end discharge station 7 of the plate-splitting end, and a detection and sorting module for weighing and sorting the peeled zinc plates is configured at one end of the unloading rack 15. The end of the electrode plate conveying assembly 3 away from the loading rack 1 is connected to the zinc plate conveying module. Two sets of pre-opening assemblies 2 are provided, which are distributed in a mirror-symmetrical manner on both outer walls of the electrode plate conveying assembly 3. The upper surface of the receiving block 12 supports the cathode plate body 14, and a waste residue collection module is provided below the brush plate assembly 5 to clean up any debris or residue that may be attached to the surface of the cathode plate after zinc peeling before weighing, ensuring the accuracy of the subsequent weighing results. Both the pre-opening assembly 2 and the brush plate assembly 5 adopt a mechanical claw structure and are equipped with anti-accidental contact components, which not only enable high-precision and high-flexibility complex actions, ensuring the consistency and accuracy of the operation, but also improve the safety of equipment operation and effectively avoid accidental collisions or damage to the equipment or electrode plates during operation.

[0024] In this invention, during use, the cathode plate body 14 is fed in by the loading rack 1, conveyed by the electrode plate conveying assembly 3, and processed by the pre-opening assemblies 2 on both sides. Subsequently, the cathode plate reaches the end discharge station 7, where it is gripped by the transfer robot 6. Qualified plates are placed in the transfer receiving port 9, while unqualified waste is placed in the waste rack 4. After entering the transfer mechanism, driven by the telescopic cylinder 13, and with the transmission of the cylinder receiving port 10, receiving block 12, and chain 16, the cathode plate is smoothly transferred to the unloading rack 15. Finally, the cathode plate is cleaned by the brush assembly 5, completing the entire lifting and transfer process. During the process, the discharge port 8 is responsible for discharging the stripped material, and the detection and sorting module at the end of the unloading rack 15 performs the final sorting of the finished products.

[0025] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A lifting and transfer structure device for electrolytic zinc cathode plates, comprising a loading rack (1), characterized in that: One end of the loading rack (1) is provided with an electrode plate conveying assembly (3), and the side wall of the electrode plate conveying assembly (3) is provided with a pre-opening assembly (2). The end of the electrode plate conveying assembly (3) away from the loading rack (1) is provided with a plate-separating end discharge station (7) and a discharge port (8). A transfer mechanism for lifting and transferring zinc cathode plates is provided on one side of the plate-separating end discharge station (7). The transfer mechanism includes a transfer receiving port (9). The transfer receiving port (9) is located on one side of the plate-separating end discharge station (7). A transfer robot (6) is provided between the transfer receiving port (9) and the plate-separating end discharge station (7). A waste rack (4) is provided on one side of the transfer robot (6). A discharge rack (15) is provided on the end of the transfer receiving port (9) away from the transfer robot (6). A brush assembly (5) is provided on one side of the discharge rack (15).

2. The electrolytic zinc cathode plate lifting and transfer structure device according to claim 1, characterized in that: The transfer receiving port (9) is provided with a telescopic cylinder (13) at one end near the transfer robot (6). The output end of the telescopic cylinder (13) is provided with a cylinder receiving port (10) and a receiving block (12). The discharge conveyor port (11) is provided below the cylinder receiving port (10).

3. The electrolytic zinc cathode plate lifting and transfer structure device according to claim 1, characterized in that: The transfer receiving port (9) and the cylinder receiving port (10) are connected by a chain (16), and the chain (16) has two receiving positions.

4. The electrolytic zinc cathode plate lifting and transfer structure device according to claim 1, characterized in that: Both the pre-opening component (2) and the brush plate component (5) adopt mechanical claw devices, and both the pre-opening component (2) and the brush plate component (5) are equipped with anti-accidental touch devices.

5. The electrolytic zinc cathode plate lifting and transfer structure device according to claim 1, characterized in that: The end of the plate-splitting end discharge station (7) is provided with a discharge port (8), and one end of the unloading rack (15) is provided with a detection and sorting module for weighing and sorting peeled zinc plates.

6. The electrolytic zinc cathode plate lifting and transfer structure device according to claim 1, characterized in that: The electrode plate conveying assembly (3) is provided with a zinc sheet conveying module at one end away from the feeding rack (1). The number of pre-opening assemblies (2) is set to two sets, and the two sets of pre-opening assemblies (2) are mirror-symmetrically distributed on both sides of the outer wall of the electrode plate conveying assembly (3).

7. The electrolytic zinc cathode plate lifting and transfer structure device according to claim 2, characterized in that: The upper surface of the receiving block (12) is provided with a cathode plate body (14), and the lower surface of the brush plate assembly (5) is provided with a waste collection module.

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