A transfer device for adsorbed porcelain aluminum plate production

CN224767919UActive Publication Date: 2026-09-18SHANGHAI HUAHUI CURTAIN WALL MFG
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Patent Information

Application Number
CN202522449377.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-19
Publication Date
2026-09-18
Estimated Expiration
2035-11-19

AI Technical Summary

Technical Problem

[0005]为解决上述背景技术中提出的问题,本实用新型的目的在于提供一种吸附式烤瓷铝板生产用转运装置,具备吸附效果好的优点,解决了转运装置在使用的过程中,因烤瓷铝板表面的光滑,转运装置的吸盘中吸附烤瓷铝板时,吸盘的吸附效果差的问题

Benefits of technology

[0014]1. This utility model sprays water onto the top of the ceramic aluminum plate on the conveyor belt using a spraying mechanism, increasing the friction between the suction cup and the ceramic aluminum plate. Then, the suction cup adsorbs the water-sprayed ceramic aluminum plate, facilitating the transfer of the ceramic aluminum plate. This adsorption-type transfer device for the production of ceramic aluminum plates has the advantage of good adsorption effect, improving the adsorption capacity of the transfer device and increasing the adsorption effect of the transfer device, while preventing the ceramic aluminum plate from falling off the transfer device.

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Abstract

The utility model discloses a kind of transfer devices for adsorption type baked enamel aluminum plate production, including conveyor belt, the left side of the conveyor belt is provided with fixed rod, the top of the fixed rod is embedded with motor, the output end of the motor is fixedly connected with rotating rod, the top of the rotating rod is fixedly connected with horizontal plate, the right side of the top of horizontal plate is embedded with electric push rod, the output end of the electric push rod is fixedly connected with suction box and is penetrated to the bottom of horizontal plate.The utility model sprays water source to baked enamel aluminum plate on the top of conveyor belt by spraying mechanism, increases the friction of suction cup and baked enamel aluminum plate, then suction cup adsorbs baked enamel aluminum plate after spraying water, convenient baked enamel aluminum plate transfer, the transfer device for adsorption type baked enamel aluminum plate production has the advantages that the adsorption effect is good, the adsorption of transfer device is improved, the adsorption effect of transfer device is increased, and baked enamel aluminum plate is prevented from separating from transfer device.
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Description

Technical Field

[0001] This utility model relates to the field of ceramic aluminum plate production technology, specifically to a transfer device for adsorption-type ceramic aluminum plate production. Background Technology

[0002] Porcelain-coated aluminum panels are decorative panels made from high-quality aluminum sheets as the base material, coated with porcelain glaze and baked at high temperatures. They combine the lightweight and high-strength properties of aluminum with the weather resistance and corrosion resistance of the porcelain coating. Porcelain-coated aluminum panels are highly weather-resistant, resisting rain, acid rain, and ultraviolet radiation. They are not prone to weathering or fading with long-term use, and are easy to clean and maintain. Pollutants on the surface of porcelain-coated aluminum panels can be washed away with water, exhibiting self-cleaning properties. Porcelain-coated aluminum panels are commonly used in architectural decoration, industrial equipment, transportation vehicles, and home settings.

[0003] In the production process of ceramic-coated aluminum sheets, a transfer device is needed to facilitate the transport and movement of the finished sheets to a designated location, making it convenient for users to move them. A search revealed Chinese patent CN220244779U, which discloses an adsorption-type transfer device for ceramic-coated aluminum sheet production. This device relates to the field of transfer technology in ceramic-coated aluminum sheet production and aims to solve the problem that in the current production of custom-made painted aluminum sheets, workers often manually transfer the cleaned aluminum sheets to the painting station, paint them, and then hang them to dry. Throughout this process, workers touch the surface of the aluminum sheets. The surface is a dried painted surface, and the overall transfer efficiency and stability need to be improved. The key technical solution includes a belt conveyor with two conveyor belts. One conveyor belt has multiple mounting seats fixedly installed on it, and an adsorption mechanism is rotatably installed at the mounting position of each mounting seat. The other conveyor belt has multiple limiting support seats fixedly installed on it, and permanent magnets are snapped onto the inner wall of the supporting position of each limiting support seat. This achieves the effect of efficiently and conveniently transferring the aluminum plate to be processed while ensuring the integrity of the paint surface of the aluminum plate.

[0004] The existing technical solution described above has the following drawbacks: during the use of the transfer device, due to the smoothness of the surface of the ceramic-coated aluminum plate, the suction cup of the transfer device has a poor adsorption effect when adsorbing the ceramic-coated aluminum plate, which easily causes the ceramic-coated aluminum plate to detach from the transfer device. Utility Model Content

[0005] To address the problems mentioned in the background art, the purpose of this utility model is to provide a transfer device for the production of adsorption-type ceramic aluminum plates, which has the advantage of good adsorption effect and solves the problem that the adsorption effect of the suction cup is poor when adsorbing the ceramic aluminum plate in the transfer device during use due to the smooth surface of the ceramic aluminum plate.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a transfer device for the production of adsorption-type ceramic aluminum plates, comprising a conveyor belt, a fixed rod on the left side of the conveyor belt, a motor fixedly fitted at the top of the fixed rod, a rotating rod fixedly connected to the output end of the motor, a horizontal plate fixedly connected to the top of the rotating rod, an electric push rod fixedly fitted to the right side of the top of the horizontal plate, the output end of the electric push rod extending through to the bottom of the horizontal plate and fixedly connected to a suction box, a suction cup connected to the bottom of the suction box, a first flexible tube connected to the left side of the suction cup, an air pump connected to the output end of the first flexible tube, a bottom of the air pump fixedly connected to the top of the horizontal plate, and a tray on the left side of the fixed rod;

[0007] A spraying mechanism is located at the bottom of the suction box. The spraying mechanism includes a horizontal pipe at the bottom of the suction box. An atomizing nozzle is connected to the bottom of the horizontal pipe. A second flexible hose is connected to the left side of the horizontal pipe. A moving component is connected to the input end of the second flexible hose. A corrugated pipe is connected to the front side of the bottom of the moving component. A water tank is provided at the bottom of the corrugated pipe. A water pump is fixedly connected to the bottom of the inner wall of the water tank. The input end of the corrugated pipe extends into the interior of the water tank and is connected to the output end of the water pump.

[0008] In a preferred embodiment of this invention, the movable component includes a ring, the right side of which is connected to the output end of the second flexible tube, and hollow tubes are slidably connected to the top and bottom of the ring. The inner wall of the hollow tubes is slidably connected to the surface of the fixed rod, and the front side of the bottom of the hollow tubes is connected to the top of the corrugated tube.

[0009] As a preferred embodiment of this invention, a sealing cap is threadedly connected to the front side of the top of the water tank, and a filter block is provided at the top inside the water tank.

[0010] As a preferred embodiment of this utility model, vertical rods are fixedly connected to both sides of the top of the horizontal tube, and a limiting sleeve is fitted on the surface of the vertical rod. The side of the limiting sleeve closest to the suction box is fixedly connected to the surface of the suction box.

[0011] In a preferred embodiment of this invention, a spring is fitted onto the surface of the vertical rod, the bottom of the spring is fixedly connected to the top of the horizontal tube, the top of the spring is fixedly connected to the bottom of the limiting sleeve, and a stop block is fixedly connected to the top of the vertical rod.

[0012] As a preferred embodiment of this utility model, the bottom of the suction box is provided with a groove for use with the horizontal tube, and a rubber block is fixedly connected to the bottom of the horizontal tube.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] 1. This utility model sprays water onto the top of the ceramic aluminum plate on the conveyor belt using a spraying mechanism, increasing the friction between the suction cup and the ceramic aluminum plate. Then, the suction cup adsorbs the water-sprayed ceramic aluminum plate, facilitating the transfer of the ceramic aluminum plate. This adsorption-type transfer device for the production of ceramic aluminum plates has the advantage of good adsorption effect, improving the adsorption capacity of the transfer device and increasing the adsorption effect of the transfer device, while preventing the ceramic aluminum plate from falling off the transfer device.

[0015] 2. The present invention, through the setting of the movable component, can facilitate the second hose to wrap around the fixed rod when moving and rotating, thus affecting the second hose's ability to deliver water to the interior of the horizontal pipe; through the setting of the sealing cover, it can prevent dust and debris from entering the interior of the water tank; through the setting of the filter block, it can filter the water entering the water tank, preventing debris in the water from clogging the water pump. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This utility model Figure 1 A three-dimensional structural diagram of the suction box;

[0018] Figure 3 This utility model Figure 1 Exploded view of the hollow tube structure;

[0019] Figure 4 This utility model Figure 1 Exploded view of the structure of the intermediate water tank.

[0020] In the diagram: 1. Conveyor belt; 2. Fixed rod; 3. Motor; 4. Horizontal plate; 5. Rotating rod; 6. Electric push rod; 7. Suction box; 8. Suction cup; 9. First hose; 10. Air pump; 11. Tray; 12. Spraying mechanism; 121. Horizontal pipe; 122. Atomizing nozzle; 123. Second hose; 124. Moving component; 124a. Ring; 124b. Hollow tube; 125. Corrugated pipe; 126. Water tank; 127. Water pump; 13. Sealing cover; 14. Filter block; 15. Vertical rod; 16. Limiting sleeve; 17. Spring; 18. Stop block; 19. Groove; 20. Rubber block. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] like Figures 1 to 4 As shown, the present invention provides a transfer device for the production of adsorption-type ceramic aluminum plates, including a conveyor belt 1, a fixed rod 2 on the left side of the conveyor belt 1, a motor 3 fixedly fitted at the top of the fixed rod 2, a rotating rod 5 fixedly connected to the output end of the motor 3, a horizontal plate 4 fixedly connected to the top of the rotating rod 5, an electric push rod 6 fixedly fitted at the right side of the top of the horizontal plate 4, the output end of the electric push rod 6 extending to the bottom of the horizontal plate 4 and fixedly connected to a suction box 7, a suction cup 8 connected to the bottom of the suction box 7, a first hose 9 connected to the left side of the suction cup 8, an air pump 10 connected to the output end of the first hose 9, the bottom of the air pump 10 fixedly connected to the top of the horizontal plate 4, and a tray 11 on the left side of the fixed rod 2.

[0023] The spraying mechanism 12 is located at the bottom of the suction box 7. The spraying mechanism 12 includes a horizontal pipe 121, which is located at the bottom of the suction box 7. The bottom of the horizontal pipe 121 is connected to an atomizing nozzle 122. The left side of the horizontal pipe 121 is connected to a second flexible hose 123. The input end of the second flexible hose 123 is connected to a moving component 124. The front side of the bottom of the moving component 124 is connected to a corrugated pipe 125. A water tank 126 is provided at the bottom of the corrugated pipe 125. A water pump 127 is fixedly connected to the bottom of the inner wall of the water tank 126. The input end of the corrugated pipe 125 extends into the interior of the water tank 126 and is connected to the output end of the water pump 127.

[0024] refer to Figure 3 The moving component 124 includes a ring 124a, the right side of which is connected to the output end of the second hose 123. Hollow tubes 124b are slidably connected to the top and bottom of the ring 124a. The inner wall of the hollow tube 124b is slidably connected to the surface of the fixed rod 2. The front side of the bottom of the hollow tube 124b is connected to the top of the corrugated pipe 125.

[0025] As a technical optimization of this utility model, by setting the moving component 124, the second hose 123 can be easily wrapped around the fixed rod 2 when moving and rotating, which affects the second hose 123 in delivering water to the interior of the horizontal pipe 121.

[0026] refer to Figure 4 A sealing cap 13 is threadedly connected to the front of the top of the water tank 126, and a filter block 14 is installed on the top inside the water tank 126.

[0027] As a technical optimization of this utility model, the sealing cover 13 can prevent dust and debris from entering the interior of the water tank 126, and the filter block 14 can filter the water entering the water tank 126 to prevent debris in the water from clogging the water pump 127.

[0028] refer to Figure 2Vertical rods 15 are fixedly connected to both sides of the top of the horizontal tube 121. A limiting sleeve 16 is fitted on the surface of the vertical rod 15. The side of the limiting sleeve 16 closest to the suction box 7 is fixedly connected to the surface of the suction box 7.

[0029] As a technical optimization of this utility model, the setting of the vertical rod 15 and the limiting sleeve 16 can prevent the horizontal tube 121 and the atomizing nozzle 122 from detaching from the suction box 7, while facilitating the movement of the horizontal tube 121 and the atomizing nozzle 122.

[0030] refer to Figure 2 A spring 17 is fitted on the surface of the vertical rod 15. The bottom of the spring 17 is fixedly connected to the top of the horizontal tube 121, and the top of the spring 17 is fixedly connected to the bottom of the limiting sleeve 16. A stop block 18 is fixedly connected to the top of the vertical rod 15.

[0031] As a technical optimization of this utility model, the spring 17 facilitates the reset of the horizontal tube 121 and the atomizing nozzle 122, and the stop block 18 prevents the vertical rod 15 from disengaging from the limiting sleeve 16.

[0032] refer to Figure 2 The bottom of the suction box 7 is provided with a groove 19 that is used in conjunction with the horizontal tube 121, and a rubber block 20 is fixedly connected to the bottom of the horizontal tube 121.

[0033] As a technical optimization of this utility model, the groove 19 can limit the position of the horizontal tube 121 and the atomizing nozzle 122, preventing the atomizing nozzle 122 and the horizontal tube 121 from affecting the suction cup 8's adsorption of the ceramic aluminum plate. The rubber block 20 can reduce the contact and friction between the atomizing nozzle 122 and the ceramic aluminum plate, thus protecting the atomizing nozzle 122.

[0034] The working principle and usage process of this utility model are as follows: During use, the user rotates the sealing cover 13 counterclockwise to detach it from the water tank 126. Then, the user introduces water into the water tank 126 through the inlet. As the water passes through the filter block 14, the filter block 14 filters the water. At this time, the water pump 127 delivers the filtered water into the corrugated pipe 125 and the hollow pipe 124b. The water inside the hollow pipe 124b is then delivered to the horizontal pipe 121 through the second flexible hose 123. The atomizing nozzle 122 then sprays the ceramic aluminum plate at the top of the conveyor belt 1. Afterwards, the output end of the electric push rod 6 drives the suction box 7 and suction cup 8 downward. The downward movement of the suction box 7 drives the limiting sleeve 16, the vertical rod 15, the horizontal pipe 121, and the atomizing nozzle 122 downward. When the bottom of the suction cup 8... When the part contacts the top of the ceramic aluminum plate that has been sprayed with water on the top of the conveyor belt 1, the air pump 10 draws air from the suction box 7 and suction cup 8 through the first hose 9, causing the suction cup 8 to adhere to the top of the ceramic aluminum plate. At the same time, the sprayed water increases the friction between the suction cup 8 and the ceramic aluminum plate, preventing the suction cup 8 from detaching from the ceramic aluminum plate. When the rubber block 20 contacts the ceramic aluminum plate, it pushes the rubber block 20, the horizontal tube 121 and the vertical rod 15 to move upward, preventing the atomizing nozzle 122 from contacting the ceramic aluminum plate. The vertical rod 15 moves upward to compress the spring 17. Then, the output end of the motor 3 drives the rotating rod 5 and the horizontal plate 4 to rotate clockwise. The rotation of the horizontal plate 4 drives the electric push rod 6, the suction box 7, the suction cup 8 and the adsorbed ceramic aluminum plate to rotate, so that the ceramic aluminum plate stays on the top of the tray 11. The air pump 10 is turned off, and the suction cup 8 detaches from the ceramic aluminum plate. At this time, the ceramic aluminum plate can be transferred.

[0035] In summary, this adsorption-type transfer device for producing ceramic-coated aluminum plates uses a spraying mechanism 12 to spray water onto the ceramic-coated aluminum plates on the top of the conveyor belt 1, increasing the friction between the suction cups 8 and the aluminum plates. The suction cups 8 then adsorb the water-sprayed aluminum plates, facilitating their transfer. This solves the problem that, during use, the smooth surface of the ceramic-coated aluminum plates leads to poor adsorption by the suction cups, making it easy for the aluminum plates to detach from the transfer device.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A transfer device for producing adsorption-type ceramic aluminum plates, comprising a conveyor belt (1), a fixed rod (2) provided on the left side of the conveyor belt (1), a motor (3) fixedly fitted at the top of the fixed rod (2), a rotating rod (5) fixedly connected to the output end of the motor (3), a horizontal plate (4) fixedly connected to the top of the rotating rod (5), an electric push rod (6) fixedly fitted to the right side of the top of the horizontal plate (4), the output end of the electric push rod (6) extending through to the bottom of the horizontal plate (4) and fixedly connected to a suction box (7), a suction cup (8) connected to the bottom of the suction box (7), a first hose (9) connected to the left side of the suction cup (8), an air pump (10) connected to the output end of the first hose (9), the bottom of the air pump (10) fixedly connected to the top of the horizontal plate (4), and a tray (11) provided on the left side of the fixed rod (2), characterized in that: A spraying mechanism (12) is located at the bottom of the suction box (7). The spraying mechanism (12) includes a horizontal pipe (121) located at the bottom of the suction box (7). The bottom of the horizontal pipe (121) is connected to an atomizing nozzle (122). The left side of the horizontal pipe (121) is connected to a second hose (123). The input end of the second hose (123) is connected to a moving component (124). The front side of the bottom of the moving component (124) is connected to a corrugated pipe (125). A water tank (126) is provided at the bottom of the corrugated pipe (125). A water pump (127) is fixedly connected to the bottom of the inner wall of the water tank (126). The input end of the corrugated pipe (125) extends into the interior of the water tank (126) and is connected to the output end of the water pump (127).

2. The transfer device for producing adsorption-type ceramic-coated aluminum plates according to claim 1, characterized in that: The moving component (124) includes a ring (124a), the right side of which is connected to the output end of the second hose (123). Hollow tubes (124b) are slidably connected to the top and bottom of the ring (124a). The inner wall of the hollow tube (124b) is slidably connected to the surface of the fixed rod (2). The front side of the bottom of the hollow tube (124b) is connected to the top of the corrugated pipe (125).

3. The transfer device for producing adsorption-type ceramic-coated aluminum plates according to claim 1, characterized in that: A sealing cap (13) is threaded to the front of the top of the water tank (126), and a filter block (14) is provided at the top inside the water tank (126).

4. The transfer device for producing adsorption-type ceramic-coated aluminum plates according to claim 1, characterized in that: Vertical rods (15) are fixedly connected to both sides of the top of the horizontal tube (121). A limiting sleeve (16) is fitted on the surface of the vertical rod (15). The limiting sleeve (16) is fixedly connected to the surface of the suction box (7) on the side near the suction box (7).

5. The transfer device for producing adsorption-type ceramic-coated aluminum plates according to claim 4, characterized in that: A spring (17) is fitted on the surface of the vertical rod (15). The bottom of the spring (17) is fixedly connected to the top of the horizontal tube (121). The top of the spring (17) is fixedly connected to the bottom of the limiting sleeve (16). A stop block (18) is fixedly connected to the top of the vertical rod (15).

6. The transfer device for producing adsorption-type ceramic-coated aluminum plates according to claim 1, characterized in that: The bottom of the suction box (7) is provided with a groove (19) that is used in conjunction with the horizontal tube (121), and a rubber block (20) is fixedly connected to the bottom of the horizontal tube (121).

Citation Information

Patent Citations

  • Transfer device for production of adsorption type baked porcelain aluminum plate

    CN220244779U