An electromagnetic automatic transfer device for stator and rotor cores

Abstract

This invention provides an electromagnetic automatic transfer device for stator and rotor iron cores, including a base plate. A transfer component is provided on one side of the top of the base plate, and a conveying component is provided on the top of the base plate on one side of the transfer component. A placement component is provided on the top of the base plate on the side away from the transfer component. This invention uses a servo motor to drive a conveyor belt for efficient conveying. A counting sensor counts in real time. When the number of iron cores reaches a preset value, a blocking cylinder is quickly activated to block subsequent iron cores. A six-axis robotic arm, with the assistance of a vision locator, adsorbs the iron cores and places them into the placement frame. The entire process requires no manual intervention, greatly reducing the time and labor intensity of manual operation, significantly improving production efficiency, and enabling the rapid transfer and collection of a large number of iron cores, ensuring a highly efficient and smooth production process.

Description

Technical Field

[0001] This utility model mainly relates to the field of automation equipment technology, specifically to an electromagnetic automatic transfer device for stator and rotor iron cores. Background Technology

[0002] An iron core is a magnetic component made of stacked silicon steel sheets with high magnetic permeability, commonly used in electrical equipment such as motors, transformers, and reactors. Its main function is to guide magnetic flux and improve the efficiency and stability of the magnetic field.

[0003] Traditional iron core transfer and collection processes mostly rely on manual operation. Manual handling and placement of iron cores is not only slow, but also easily affected by the operator's physical strength, fatigue, and attention. After working for a long time, operators may become sluggish and lose focus, resulting in a decrease in the speed of iron core transfer and collection, which cannot meet the high efficiency requirements of modern industrial production. Manual operation also requires a large amount of manpower, increasing the company's labor costs. Utility Model Content

[0004] This utility model mainly provides an electromagnetic automatic transfer device for stator and rotor cores to solve the technical problems mentioned in the background art.

[0005] The technical solution adopted by this utility model to solve the above-mentioned technical problems is as follows: An electromagnetic automatic transfer device for stator and rotor cores includes a base plate, a transfer component is provided on one side of the top of the base plate, a conveying component is provided on the top of the base plate on one side of the transfer component, and a placement component is provided on the top of the base plate on the side away from the transfer component.

[0006] Preferably, the transfer assembly includes a support base, a six-axis robotic arm, a vision locator, a CNC electromagnetic chuck, and a connecting rod. The support base is fixedly installed on one side of the top of the base plate, and the six-axis robotic arm is fixedly installed on the top of the support base. The connecting rod is connected to the execution end of the six-axis robotic arm, and the vision locator is fixedly installed on the outer side of one end of the connecting rod. The CNC electromagnetic chuck is fixedly installed at the bottom of the connecting rod.

[0007] Preferably, the conveying assembly includes connecting columns, a conveyor belt, a gantry frame, a blocking cylinder, and a counting sensor. Multiple connecting columns are fixedly installed on one side of the transfer assembly on the top of the base plate, and a conveyor belt is provided between the connecting columns. A gantry frame is fixedly installed above the conveyor belt, and a blocking cylinder is fixedly installed on the inner top wall of the gantry frame. A counting sensor is provided on one side of the blocking cylinder.

[0008] Preferably, the placement assembly includes support columns, a placement plate, and a placement frame. Multiple support columns are fixedly installed on the top of the base plate on the side away from the transfer assembly, and the placement plate is fixedly installed on the top of the support columns. The placement frame is slidably mounted on the top of the placement plate.

[0009] Preferably, the conveyor belt is driven by a servo motor, and the servo motor is fixedly installed on one side of one of the connecting columns.

[0010] Preferably, positioning blocks are fixedly installed on both sides of the top of the placement plate, and the positioning blocks match the four corners of the placement frame.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. The conveyor belt is driven by a servo motor for efficient conveying. The counting sensor counts in real time. When the number of iron cores reaches the preset value, the blocking cylinder is quickly activated to block the subsequent iron cores. The six-axis robotic arm, with the assistance of the vision locator, picks up the iron cores and places them into the placement box. The whole process does not require manual intervention, which greatly reduces the time and labor intensity of manual operation, significantly improves production efficiency, and can quickly complete the transfer and collection of a large number of iron cores, ensuring the efficient and smooth production process.

[0012] 2. The counting sensor can count the iron cores to ensure that the number of iron cores transferred each time is accurate. The precise blocking function of the blocking cylinder effectively prevents the excessive accumulation and misalignment of iron cores. With the positioning assistance of the vision locator, the six-axis robotic arm can accurately adsorb and place the iron cores in the designated position of the placement frame, avoiding positional deviations that may be caused by human operation.

[0013] The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a top view of the overall structure of this utility model; Figure 3 for Figure 1 Enlarged view of point A in the middle; Figure 4 for Figure 1 Enlarged view at point B in the middle; Figure 5 for Figure 1 Enlarged view of point C.

[0015] The attached diagram shows the following components: 1. Base plate; 2. Transfer assembly; 201. Support base; 202. Six-axis robotic arm; 203. Vision locator; 204. CNC electromagnetic chuck; 205. Connecting rod; 3. Conveying assembly; 301. Connecting column; 302. Conveyor belt; 303. Gantry frame; 304. Blocking cylinder; 305. Counting sensor; 4. Placement assembly; 401. Support column; 402. Placement plate; 403. Placement frame; 5. Servo motor; 6. Positioning block. Detailed Implementation

[0016] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, which show several embodiments of the utility model. However, the utility model can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the disclosure of the utility model more thorough and comprehensive. Example

[0017] Please refer to the appendix carefully. Figure 1-5An electromagnetic automatic transfer device for stator and rotor cores includes a base plate 1. A transfer assembly 2 is provided on one side of the top of the base plate 1. The transfer assembly 2 includes a support base 201, a six-axis robotic arm 202, a vision locator 203, and a CNC electromagnetic chuck 204. The support base 201 is fixedly installed on one side of the top of the base plate 1, and the six-axis robotic arm 202 is fixedly installed on the top of the support base 201. The six-axis robotic arm 202 can perform omnidirectional movements in three-dimensional space, exhibiting extremely high flexibility and precision. A connecting rod 205 is connected to the execution end of the six-axis robotic arm 202, and the vision locator 203 is fixedly installed on the connecting rod 205 for visual positioning. The device 203 employs high-precision visual recognition technology, capable of capturing and analyzing the position and posture information of the target object in real time, providing data support for the precise operation of the six-axis robotic arm 202. Simultaneously, a control electromagnetic chuck 204 is fixedly installed at the bottom of the connecting rod 205, which can attract the iron core. Furthermore, a conveying assembly 3 is provided on one side of the transfer assembly 2 on the top of the base plate 1. The conveying assembly 3 includes connecting columns 301, a conveyor belt 302, a gantry frame 303, a blocking cylinder 304, and a counting sensor 305. Multiple connecting columns 301 are fixedly installed on one side of the transfer assembly 2 on the top of the base plate 1. A conveyor belt 302 is installed between the base plate 1 and the bottom plate 1. A gantry frame 303 is fixedly installed above the conveyor belt 302. A blocking cylinder 304 is fixedly installed on the inner top wall of the gantry frame 303. A counting sensor 305 is installed on one side of the blocking cylinder 304. The counting sensor 305 can monitor the number of iron cores on the conveyor belt 302 in real time and feed the data back to the control system. Once the number of iron cores reaches the preset value, the control system will immediately trigger the action of the blocking cylinder 304 to achieve the blocking function. The power source of the conveyor belt 302 is a servo motor 5, which is fixedly installed on one side of one of the connecting columns 301. The top of the base plate 1 is away from the bottom plate 1. A placement component 4 is provided on one side of the transfer component 2. The placement component 4 includes a support column 401, a placement plate 402, and a placement frame 403. Multiple support columns 401 are fixedly installed on the top of the base plate 1 on the side away from the transfer component 2. The placement plate 402 is fixedly installed on the top of the support column 401. The placement frame 403 is slidably fitted on the surface of the placement plate 402. Positioning blocks 6 are fixedly installed on both sides of the top of the placement plate 402. The positioning blocks 6 match the four corners of the placement frame 403, which can effectively limit the position of the placement frame 403 and ensure that it maintains accurate positioning during the placement process, thereby improving the stability and reliability of the entire transfer device.

[0018] The specific operation method of this utility model is as follows: During use, the stamped stator iron cores from the punch press slide into the surface of the conveyor belt 302, driving the servo motor 5 to drive the conveyor belt 302 for transport. The counting sensor 305 counts the iron cores. When the number of iron cores reaches the preset number, the blocking cylinder 304 is activated, causing its actuator to move downward to block the iron cores behind. After blocking, the six-axis robotic arm 202 is positioned by the vision locator 203. The six-axis robotic arm 202 drives the CNC electromagnetic chuck 204 to pick up the iron cores and place them in the placement frame 403 according to the preset number, completing the material collection. After the placement frame 403 reaches the full load state, it can be transported to other places for further processing.

[0019] The present invention has been described above by way of example in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any non-substantial improvement made by adopting the inventive concept and technical solution of the present invention, or the direct application of the inventive concept and technical solution of the present invention to other occasions without modification, shall be within the protection scope of the present invention.

Claims

1. An electromagnetic automatic transfer device for stator and rotor cores, comprising a base plate (1), characterized in that: The base plate (1) has a transfer component (2) on one side of its top, and the base plate (1) has a conveying component (3) on one side of the transfer component (2) on its top, and a placement component (4) on the side of the base plate (1) away from the transfer component (2). The transfer assembly (2) includes a support base (201), a six-axis robotic arm (202), a vision locator (203), a numerical control electromagnetic chuck (204), and a connecting rod (205). The support base (201) is fixedly installed on one side of the top of the base plate (1), and the six-axis robotic arm (202) is fixedly installed on the top of the support base (201). The connecting rod (205) is connected to the execution end of the six-axis robotic arm (202), and the vision locator (203) is fixedly installed on the outer side of one end of the connecting rod (205). The numerical control electromagnetic chuck (204) is fixedly installed at the bottom of the connecting rod (205). The conveying assembly (3) includes connecting columns (301), a conveyor belt (302), a gantry (303), a blocking cylinder (304), and a counting sensor (305). Multiple connecting columns (301) are fixedly installed on the top of the base plate (1) on one side of the transfer assembly (2), and a conveyor belt (302) is provided between the connecting columns (301). A gantry (303) is fixedly installed above the conveyor belt (302), and a blocking cylinder (304) is fixedly installed on the inner top wall of the gantry (303). A counting sensor (305) is provided on one side of the blocking cylinder (304).

2. The electromagnetic automatic transfer device for stator and rotor cores according to claim 1, characterized in that, The placement component (4) includes a support column (401), a placement plate (402), and a placement frame (403). Multiple support columns (401) are fixedly installed on the top of the base plate (1) on the side away from the transfer component (2), and the placement plate (402) is fixedly installed on the top of the support column (401), and the placement frame (403) is slidably assembled on the top of the placement plate (402).

3. The electromagnetic automatic transfer device for the stator and rotor core according to claim 1, characterized in that, The conveyor belt (302) is driven by a servo motor (5), and the servo motor (5) is fixedly installed on one side of one of the connecting columns (301).

4. The electromagnetic automatic transfer device for stator and rotor cores according to claim 2, characterized in that, Positioning blocks (6) are fixedly installed on both sides of the top of the placement plate (402), and the positioning blocks (6) match the four corners of the placement frame (403).

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