Automatic tile receiving device for colored stone tile production line

Abstract

This utility model relates to the technical field of colored stone tile production line equipment, and in particular to an automatic tile receiving device for a colored stone tile production line. It includes a support frame, a conveying mechanism mounted on top of the support frame, and a tile receiving frame mounted on the side of the support frame away from the conveyor belt. The conveying mechanism includes at least two parallel conveyor belts and a drive assembly for driving the conveyor belts in a cyclical motion. The tile receiving frame is located below the output end of the conveyor belt and includes a stop bar inclined upwards away from the conveyor belt and a support rod located on the side of the stop bar near the conveyor belt for receiving colored stone tiles. After being output by the conveyor belt, the colored stone tiles are blocked by the stop bar and fall onto the support rod for storage. This device has advantages such as automated tile collection, high production efficiency, reduced manual labor intensity, and ensured worker safety, making it suitable for factory assembly line operations.

Description

Technical Field

[0001] This utility model relates to the technical field of colored stone tile production line equipment, and in particular to an automatic tile receiving device for a colored stone tile production line. Background Technology

[0002] Metallic colored stone tiles are a new type of high-grade roofing material made of corrosion-resistant aluminum-zinc coated steel sheets as the base, highly weather-resistant acrylic resin as the adhesive, and colored natural gravel as the surface layer. Due to their beauty, lightness, durability, and environmental friendliness, they have become a high-end building material in recent years.

[0003] The tile collection stage mainly involves receiving and stacking tiles from the conveyor belt at the tail end of the drying kiln. The collection speed directly affects the production capacity of metal stone tiles. Currently, domestic metal stone tile production lines generally use manual collection of individual tiles from the conveyor belt at the tail end of the drying kiln, which results in low production efficiency and high labor intensity. Furthermore, the sharp edges of metal stone tiles can easily cause injuries during the collection process, posing a safety hazard. Utility Model Content

[0004] In order to improve the efficiency of tile collection while reducing the labor intensity and safety risks of workers, this utility model provides an automatic tile receiving device for a colored stone tile production line.

[0005] The automatic tile receiving device for a colored stone tile production line provided by this utility model adopts the following technical solution: An automatic tile receiving device for a colored stone tile production line includes a support frame, a conveying mechanism installed on the top of the support frame, and a tile receiving frame installed on the side of the support frame away from the conveyor belt. The conveying mechanism includes at least two parallel conveyor belts and a drive assembly for driving the conveyor belts to circulate. The tile receiving frame is located below the output end of the conveyor belt and includes a stop bar that is inclined upward in the direction away from the conveyor belt and a support rod disposed on the side of the stop bar near the conveyor belt for receiving colored stone tiles.

[0006] By adopting the above technical solution, the colored stone tiles are blocked by the baffle after being output by the conveyor belt and fall onto the support rod for storage. This device has the advantages of automated tile collection, high production efficiency, reduced manual labor intensity and ensured manual safety, and is suitable for factory assembly line operation.

[0007] Preferably, the drive assembly includes a drive pulley rotatably connected to the support frame at the end away from the conveyor belt and a driven pulley at the end close to the conveyor belt. The conveyor belt is sleeved between the drive pulley and the driven pulley. A driven sprocket is coaxially connected to the drive pulley. A drive motor is mounted on the support frame. A drive sprocket is mounted on the output shaft of the drive motor. A chain meshes between the drive sprocket and the driven sprocket.

[0008] By adopting the above technical solution, the drive motor transmits power sequentially through the drive sprocket, chain, and driven sprocket to the drive pulley. The drive pulley, in conjunction with the driven pulley, drives the conveyor belt to circulate. This drive assembly has a reasonable structure and is easy to operate.

[0009] Preferably, the diameter of the driving pulley is larger than the diameter of the driven pulley, and the upper side of the conveyor belt is inclined upward along the conveying direction.

[0010] By adopting the above technical solution, the upper side of the conveyor belt is inclined upward, which facilitates the increase of the initial output angle and height of the colored stone tiles and reduces the risk of contact with the top of the previously stored colored stone tiles.

[0011] Preferably, the support frame includes two vertically arranged uprights, with horizontal bars fixedly connected to the two uprights and to the conveyor belt frame. A drive pulley is rotatably mounted on the top of the uprights. A vertical plate is fixedly connected to the top surface of the horizontal bar connecting the conveyor belt, and a driven pulley is rotatably connected to the vertical plate. A diagonal brace is fixedly connected between the bottom surface of the horizontal bar connecting the conveyor belt and the uprights, and a drive motor is mounted on the diagonal brace.

[0012] By adopting the above technical solution, the support frame is composed of uprights, horizontal bars, diagonal braces, etc., with a reasonable structure, stable stress, and easy manufacturing. At the same time, it is convenient to install the conveying mechanism and the tile receiving frame onto the support frame.

[0013] Preferably, the tile receiving frame further includes an extension rod horizontally fixed to the support frame, a stop rod fixed to the end of the extension rod, and a vertical support rod vertically installed at the bottom of the support rod, the vertical support rod being supported by the extension rod.

[0014] By adopting the above technical solution, the vertical support rod is supported by the extension rod, and the vertical support rod provides vertical support for the bracket rod, thereby improving the stability of the bracket rod.

[0015] Preferably, the bottom end of the support rod is hinged to the extension rod, the top end of the vertical support rod is hinged to the support rod, a support plate is fixed to the inside of the extension rod, a long strip-shaped mounting hole is opened on the support plate, the extension rod is vertically inserted through the mounting hole, and two fixing nuts are threaded on the extension rod, one fixing nut is located on the top surface of the support plate, and the other fixing nut is located on the bottom surface of the support plate.

[0016] By adopting the above technical solution, it is easy to adjust the tilt angle of the support rod according to actual needs, and at the same time, the position of the vertical support rod can be fixed by using a fixing nut.

[0017] Preferably, a connecting rod is fixed between the ends of the two extension rods, and an installation tube is rotatably sleeved on the connecting rod, with the bottom end of the support rod fixed to the installation tube.

[0018] By adopting the above technical solution, the installation tube is sleeved on the connecting rod and can rotate relative to the connecting rod, which facilitates the adjustment of the rod angle.

[0019] Preferably, two ear plates are vertically fixed to the bottom surface of the support rod, and a connecting shaft is vertically fixed to the top of the vertical support rod, with the connecting shaft rotatably installed between the two ear plates.

[0020] By adopting the above technical solution, the connecting shaft is fixed to the vertical support rod on one hand and rotatably connected to the two ear plates on the other hand, which facilitates the relative rotation of the support rod and the vertical support rod.

[0021] Preferably, a proximity switch is installed on the support frame, and the proximity switch is electrically connected to a counter.

[0022] By adopting the above technical solution, the proximity switch senses the colored stone tile and transmits the signal to the counter for counting, which makes it easy to count the number of colored stone tiles stored.

[0023] Preferably, the proximity switch is lower than the elevation of the top surface of the conveyor belt and located on the centerline of the support frame along the conveying direction of the colored stone tiles.

[0024] By adopting the above technical solution, the proximity switch position is reasonably designed, which facilitates accurate sensing of colored stone tiles. Attached Figure Description

[0025] Figure 1 This is a front view of the automatic tile receiving device for the colored stone tile production line according to an embodiment of this utility model.

[0026] Figure 2 This is a top view of the automatic tile receiving device for the colored stone tile production line according to an embodiment of this utility model.

[0027] Figure 3 This is a partial structural schematic diagram of the tile receiving frame according to an embodiment of the present utility model.

[0028] Explanation of reference numerals in the attached drawings: 1. Conveyor belt; 10. Conveyor chain; 11. L-shaped bracket; 2. Support frame; 20. Upright pole; 21. Horizontal bar; 22. Diagonal brace; 3. Conveying mechanism; 30. Conveyor belt; 31. Drive assembly; 310. Bearing seat; 311. Drive shaft; 312. Upright plate; 313. Driven shaft; 314. Drive pulley; 315. Driven pulley; 316. Drive motor; 317. Drive sprocket; 318. Driven sprocket; 319. Chain; 4. Bearing bracket; 40. Extension rod; 41. Stop bar; 42. Connecting rod; 43. Mounting tube; 44. Support rod; 440. Ear plate; 45. Vertical support rod; 450. Connecting shaft; 46. Support plate; 460. Mounting hole; 47. Fixing nut; 5. Proximity switch; 50. Cantilever frame. Detailed Implementation

[0029] The following combination Figures 1-3 This utility model will be described in further detail.

[0030] This utility model discloses an automatic tile receiving device for a colored stone tile production line. (Refer to...) Figure 1 The automatic tile receiving device of the colored stone tile production line is connected to the conveyor belt 1 used for transporting colored stone tiles to receive the colored stone tiles output by the conveyor belt 1. The conveyor belt 1 includes two parallel conveyor chains 10, and multiple L-shaped brackets 11 are evenly fixed on the conveyor chains 10. The L-shaped brackets 11 on the upper side of the conveyor chains 10 are inclined away from the conveying direction, so that the colored stone tiles are transported in an inclined state.

[0031] The automatic tile receiving device includes a support frame 2, a conveying mechanism 3, a tile receiving frame 4, and a proximity switch 5. The support frame 2 includes two vertical poles 20 supported on the ground. Horizontal crossbars 21 are fixedly connected to the poles 20 and the conveyor belt 1 frame, as well as between the two poles 20. Diagonal bracing rods 22 are fixedly connected between the bottom surface of the crossbars 21 connected to the conveyor belt 1 frame and the side surface of the poles 20.

[0032] The conveying mechanism 3 includes two parallel conveyor belts 30. The end of the conveyor belt 1 extends into the area between the two conveyor belts 30. The conveyor belts 30 rotate cyclically and are driven by a drive assembly 31. The drive assembly 31 includes a bearing seat 310 mounted on the top of the upright 20. A drive shaft 311 is rotatably mounted between the two bearing seats 310. A vertical plate 312 is vertically fixed to the top surface of the crossbar 21 near the end of the conveyor belt 1. A driven shaft 313 is rotatably mounted on the vertical plate 312.

[0033] A drive pulley 314 is fixedly installed at both ends of the drive shaft 311, and a driven pulley 315 is installed on the driven shaft 313. The conveyor belt 30 is sleeved between the drive pulley 314 and the driven pulley 315. The diameter of the drive pulley 314 is larger than the diameter of the driven pulley 315. The upper side of the conveyor belt 30 is inclined upward along the conveying direction to reduce the risk of the previously stored colored stone tile interfering with the normal throwing of the next colored stone tile to be thrown.

[0034] A drive motor 316 is fixedly installed on one of the diagonal braces 22. A drive sprocket 317 is installed on the output shaft of the drive motor 316. A driven sprocket 318 is also fixedly installed at one end of the drive shaft 311. A chain 319 is fitted and meshed between the driven sprocket 318 and the drive sprocket 317. The drive motor 316 transmits power sequentially through the drive sprocket 317, the chain 319 and the driven sprocket 318 to the drive shaft 311. Then, the movement of the conveyor belt 30 is realized through the cooperation of the drive pulley 314 and the driven pulley 315.

[0035] The tile receiving frame 4 includes an extension rod 40 that is horizontally fixed to the upright 20 on the side away from the conveyor belt 1. The end of the extension rod 40 away from the upright 20 is fixedly connected to a stop rod 41 in an upward incline away from the upright 20. A connecting rod 42 is fixedly connected between the ends of the two extension rods 40. An installation tube 43 is rotatably sleeved on the connecting rod 42. Two support rods 44 are vertically fixed on the installation tube 43. The support rods 44 are inclined upward relative to the horizontal plane in a direction closer to the conveyor belt 1. Two ear plates 440 are vertically fixed to the bottom surface of the support rods 44.

[0036] Below the support rod 44, a vertical support rod 45 is also provided for supporting the support rod 44. A connecting shaft 450 is vertically fixed to the top of the vertical support rod 45. The connecting shaft 450 is rotatably connected between two ear plates 440. A support plate 46 is horizontally fixed to the inner side of the extension rod 40. A long strip-shaped mounting hole 460 is opened on the support plate 46 along the length direction. The lower half of the vertical support rod 45 is provided with external threads and passes through the mounting hole 460. Two fixing nuts 47 are threaded on the vertical support rod 45. One fixing nut 47 is installed above the support plate 46, and the other fixing nut 47 is installed below the support plate 46.

[0037] A proximity switch 5 is also installed in the middle of the two conveyor belts 30. The proximity switch 5 is lower than the top surface elevation of the conveyor belt 30. The proximity switch 5 is fixedly installed on the crossbar 21 through the cantilever frame 50. The proximity switch 5 is electrically connected to a counter. The proximity switch 5 and the counter work together to record the number of colored stone tiles stored. It can also work with the control system to automatically control the start and stop of the conveyor belt 1 and the conveying mechanism 3.

[0038] The implementation principle of the automatic tile receiving device for the colored stone tile production line in this embodiment of the utility model is as follows: the power for the operation of the conveyor belt 30 is provided by the drive component 31. The conveyor belt 1 transports multiple colored stone tiles to the automatic tile receiving device in sequence. When the colored stone tiles move, they are tilted backward. The bottom edge of the colored stone tiles contacts and is supported on the two conveyor belts 30. Under the action of the movement of the conveyor belt 30 and the pushing action of the L-shaped bracket 11, the colored stone tiles continue to move forward until the L-shaped bracket 11 is separated from the colored stone tiles. The colored stone tiles are tilted backward by their own weight and laid on the conveyor belt 30. The colored stone tiles are tilted upward under the drive of the conveyor belt 30. The proximity switch 5 senses the number of colored stone tiles transported and transmits the signal to the counter. Finally, the colored stone tiles are thrown out by the drive pulley 314.

[0039] After the colored stone tile falls, its front end is blocked by the stop bar 41 and then falls onto the support bar 44. The support bar 44 and the stop bar 41 work together to store the colored stone tile. The staff can adjust the tilt angle of the support bar 44 within a certain range according to the number of colored stone tiles to be stored, so as to avoid the rear end of the stored colored stone tile being too high and affecting the normal throwing of subsequent colored stone tiles. That is, adjust the position of the two fixing nuts 47 on the vertical support bar 45, and then tighten the two fixing nuts 47 to fix it, so as to improve the adaptability to different usage scenarios and needs.

[0040] Once the target number of colored stone tiles are stored on the support rod 44, they are moved out by workers, and then the tile-receiving operation can be carried out again. The automatic tile-receiving device for the colored stone tile production line of this utility model embodiment has the advantages of automated tile collection, high production efficiency, reduced manual labor intensity, and guaranteed worker safety, and is suitable for factory assembly line operations.

[0041] The above are all preferred embodiments of this utility model, and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape and principle of this utility model should be covered within the scope of protection of this utility model.

Claims

1. An automatic tile receiving device for a colored stone tile production line, characterized in that: The system includes a support frame (2), a conveying mechanism (3) mounted on the top of the support frame (2), and a tile receiving frame (4) mounted on the side of the support frame (2) away from the conveyor belt (1). The conveying mechanism (3) includes at least two parallel conveyor belts (30) and a drive assembly (31) for driving the conveyor belts (30) to circulate. The tile receiving frame (4) is located below the output end of the conveyor belt (30). The tile receiving frame (4) includes a baffle (41) inclined upward in the direction away from the conveyor belt (30) and a support rod (44) set on the side of the baffle (41) near the conveyor belt (30) for receiving the colored stone tiles.

2. The automatic tile receiving device for the colored stone tile production line according to claim 1, characterized in that: The drive assembly (31) includes a drive pulley (314) rotatably connected to the support frame (2) at the end away from the conveyor belt (1) and a driven pulley (315) close to the end of the conveyor belt (1). The conveyor belt (30) is sleeved between the drive pulley (314) and the driven pulley (315). A driven sprocket (318) is coaxially connected to the drive pulley (314). A drive motor (316) is mounted on the support frame (2). A drive sprocket (317) is mounted on the output shaft of the drive motor (316). A chain (319) meshes between the drive sprocket (317) and the driven sprocket (318).

3. The automatic tile receiving device for the colored stone tile production line according to claim 2, characterized in that: The diameter of the driving pulley (314) is larger than the diameter of the driven pulley (315), and the upper side of the conveyor belt (30) is inclined upward along the conveying direction.

4. The automatic tile receiving device for the colored stone tile production line according to claim 3, characterized in that: The support frame (2) includes two vertically arranged uprights (20). A crossbar (21) is horizontally fixed between the two uprights (20) and between the uprights (20) and the frame of the conveyor belt (1). The driving pulley (314) is rotatably installed on the top of the uprights (20). A vertical plate (312) is vertically fixed on the top surface of the crossbar (21) connecting the conveyor belt (1). The driven pulley (315) is rotatably connected to the vertical plate (312). A diagonal brace (22) is fixed between the bottom surface of the crossbar (21) connecting the conveyor belt (1) and the uprights (20). The drive motor (316) is installed on the diagonal brace (22).

5. The automatic tile receiving device for the colored stone tile production line according to any one of claims 1-4, characterized in that: The tile receiving frame (4) also includes an extension rod (40) that is horizontally fixed to the support frame (2), a stop rod (41) that is fixed to the end of the extension rod (40), and a vertical support rod (45) that is vertically installed at the bottom of the support rod (44). The vertical support rod (45) is supported by the extension rod (40).

6. The automatic tile receiving device for the colored stone tile production line according to claim 5, characterized in that: The bottom end of the support rod (44) is hinged to the extension rod (40), the top end of the vertical support rod (45) is hinged to the support rod (44), and a support plate (46) is fixed to the inner side of the extension rod (40). A long strip-shaped mounting hole (460) is opened on the support plate (46), and the extension rod (40) is vertically inserted through the mounting hole (460). Two fixing nuts (47) are threaded on the extension rod (40), one fixing nut (47) is located on the top surface of the support plate (46), and the other fixing nut (47) is located on the bottom surface of the support plate (46).

7. The automatic tile receiving device for the colored stone tile production line according to claim 6, characterized in that: A connecting rod (42) is fixed between the ends of the two extension rods (40), and an installation tube (43) is rotatably sleeved on the connecting rod (42). The bottom end of the support rod (44) is fixed to the installation tube (43).

8. The automatic tile receiving device for the colored stone tile production line according to claim 6, characterized in that: The bottom surface of the support rod (44) is vertically fixed with two ear plates (440), and the top of the vertical support rod (45) is vertically fixed with a connecting shaft (450). The connecting shaft (450) is rotatably installed between the two ear plates (440).

9. The automatic tile receiving device for the colored stone tile production line according to claim 1, characterized in that: A proximity switch (5) is installed on the support frame (2), and the proximity switch (5) is electrically connected to a counter.

10. The automatic tile receiving device for the colored stone tile production line according to claim 9, characterized in that: The proximity switch (5) is lower than the elevation of the top surface of the conveyor belt (30) and is located on the center line of the support frame (2) along the conveying direction of the colored stone tiles.

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