A profile pretreatment bidirectional abutting head stacking device

Abstract

The utility model discloses a section bar pretreatment two -way top -clamping head stacking device, including device support chassis, set up section bar stacking platform on device support chassis, set up lateral section bar stopper and section bar lateral top -clamping device respectively at section bar stacking platform front side and rear side, set up end -toward section bar stopper and section bar end -toward top -clamping device respectively at section bar stacking platform left side and right side two sides, lateral top -clamping device and end -toward top -clamping device all provide power by hydraulic system or electric push rod. The utility model discloses two -way top -clamping mechanism realizes the efficient stable stacking work, and its simple structure can be applicable to the section bar stacking of various structure forms, various size specifications, convenient to use, easy operation, high security, stable operation, convenient maintenance, low cost, and greatly promote the operation efficiency. Be applicable to the scene of the automatic stacking of section bar in building, manufacturing, logistics, hoisting etc. industry.

Description

Technical Field

[0001] This utility model belongs to the field of profile pretreatment technology for cranes, specifically relating to a profile stacking device with bidirectional top-support function. Background Technology

[0002] Cranes widely use profiles. Before welding, these profiles (such as reinforcing bars, steel beams, and aluminum profiles) need to undergo shot blasting, primer coating, and drying. After pretreatment, they need to be stacked for later segmented sawing, storage, or transportation. Traditional stacking methods rely heavily on manual operation or simple mechanical devices, which presents the following problems: 1. Low efficiency: Manual loading and unloading are often used, resulting in slow stacking speed and large number of pallet heads; moreover, the rear ends of the stacks are uneven, requiring manual hammering and forklift support, which makes it difficult to meet the needs of large-scale production.

[0003] 2. Poor stability: The profiles are prone to shifting or tipping over during the stacking process, affecting the stacking quality.

[0004] 3. Insufficient adaptability: Traditional equipment is difficult to adapt to the stacking requirements of different specifications of profiles. Summary of the Invention

[0005] This utility model provides a bidirectional top-adhesion and end-alignment stacking device for profile pretreatment, which achieves efficient, stable and highly adaptable profile stacking through a bidirectional top-adhesion mechanism.

[0006] The objective of this utility model is achieved through the following technical solution: A bidirectional top-and-side-aligning stacking device for profile pretreatment includes a device support base frame, a profile stacking platform mounted on the device support base frame, lateral profile limiting frames and lateral profile top-and-side devices mounted on the front and rear sides of the profile stacking platform, and endo profile limiting frames and endo profile top-and-side devices mounted on the left and right sides of the profile stacking platform, respectively. The lateral and endo profile top-and-side devices are both powered by a hydraulic system or an electric push rod.

[0007] The aforementioned bidirectional top-adjusting and stacking device for profile pretreatment includes a hydraulic system comprising a hydraulic station or an air station. The hydraulic station is connected to a lateral hydraulic cylinder and an end hydraulic cylinder, and the air station is connected to a lateral air cylinder and an end air cylinder. The electric push rods include lateral electric push rods and end electric push rods. The profile lateral top-adjusting device includes a lateral fixed column and a lateral top-adjusting column. The lateral fixed column is mounted on the device support base. A guide support column is slidably mounted on the lateral fixed column, and a lateral top-adjusting column is installed at the end of the guide support column. A lateral hydraulic cylinder, lateral pneumatic cylinder, or lateral electric push rod is installed on a lateral fixed column. The telescopic end of the lateral hydraulic cylinder, lateral pneumatic cylinder, or lateral electric push rod is set on the lateral top column. The lateral electric push rod is connected to a power source. The hydraulic station or pneumatic station is connected to a PLC controller. Both the lateral hydraulic cylinder and the lateral hydraulic cylinder are connected to the PLC controller, or both the lateral pneumatic cylinder and the lateral pneumatic cylinder are connected to the PLC controller. Both the lateral electric push rod and the lateral electric push rod are connected to the PLC controller.

[0008] The aforementioned bidirectional top-mounted and end-aligned stacking device for profile pretreatment includes a support frame mounted on a support base plate. An end-mounted guide rod is slidably mounted on the support frame, and an end-mounted top plate is fixedly mounted at the end of the end-mounted guide rod. An end-mounted hydraulic cylinder, an end-mounted pneumatic cylinder, or an end-mounted electric push rod is mounted on the support frame. The telescopic end of the end-mounted hydraulic cylinder, the end-mounted pneumatic cylinder, or the end-mounted electric push rod is located on the end-mounted top plate. The end-mounted hydraulic cylinder is connected to a hydraulic station, the end-mounted pneumatic cylinder is connected to an air station, the end-mounted electric push rod is connected to a power source, the end-mounted hydraulic cylinder or the end-mounted pneumatic cylinder is connected to a PLC controller, and the end-mounted electric push rod is connected to a PLC controller.

[0009] The aforementioned bidirectional top-and-side stacking device for pre-processing profiles has rollers mounted on the profile stacking platform via bearings.

[0010] The above-mentioned bidirectional top-and-side stacking device for pre-processing profiles has one end of the roller shaft extending out of the profile stacking platform and driven by a motor.

[0011] In the aforementioned bidirectional top-and-side stacking device for pre-processing profiles, a sensor is installed at the oil outlet of the hydraulic station, or at the air outlet of the cylinder, or at the telescopic end of the electric push rod. The sensor is connected to the PLC controller, and the motor is connected to the PLC controller.

[0012] Compared with the prior art, the present invention has the following technical effects: This invention achieves efficient and stable palletizing through a bidirectional top-mounting mechanism. It features a simple structure, is applicable to palletizing profiles of various structural forms and sizes, is convenient to use, easy to operate, highly safe, stable in operation, easy to maintain, and low in cost, significantly improving work efficiency. It is suitable for automated palletizing of profiles in industries such as construction, manufacturing, logistics, and hoisting. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model.

[0014] Figure 2 for Figure 1 Top view.

[0015] Figure 3 This is a schematic diagram of the side-supporting device of this utility model.

[0016] Figure 4 for Figure 3 The left view.

[0017] Figure 5 This is a schematic diagram of the end-to-top support device of this utility model.

[0018] Figure 6 for Figure 5 Top view.

[0019] Figure 7 for Figure 5 Left view.

[0020] Figure 8 This is a schematic diagram of the roller structure of this utility model.

[0021] Figure 9 This is a three-dimensional view of the first type of steering according to this utility model.

[0022] Figure 10 This is a second perspective view of the steering mechanism of this utility model. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings.

[0024] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0025] The specific structure of this utility model is combined with the appendix. Figures 1-10 Describe it in detail.

[0026] like Figure 1 , Figure 2 , Figure 9 , Figure 10 As shown, a bidirectional top-adhesion and end-aligning stacking device for profile pretreatment includes a device support base 6, a profile stacking platform 5 mounted on the device support base, a lateral profile limiting frame 7 and a profile lateral top-adhesion device 4 mounted on the front and rear sides of the profile stacking platform 5, respectively, and an end profile limiting frame 8 and a profile end-adhesion device 1 mounted on the left and right sides of the profile stacking platform, respectively. The lateral top-adhesion device and the end-adhesion device are both powered by a hydraulic system 2 or an electric push rod.

[0027] The device support base of this utility model is used to support the entire device and is made of high-strength steel to ensure structural stability.

[0028] The bidirectional top-supporting mechanism of this utility model includes a lateral top-supporting device and an end-supporting device. The bidirectional top-supporting mechanism is driven by a hydraulic cylinder, a pneumatic cylinder, or an electric push rod, which can apply pressure to the profile from both sides to ensure that the profile remains stable during the stacking process.

[0029] The bidirectional top-and-side stacking device for profile pretreatment described in this utility model includes a hydraulic system comprising a hydraulic station or an air station. The hydraulic station is connected to a lateral hydraulic cylinder 4-4 and an end hydraulic cylinder 1-5, respectively. The air station is connected to a lateral air cylinder and an end air cylinder, respectively. The electric push rod includes a lateral electric push rod and an end electric push rod. For example... Figure 3 and Figure 4 As shown, the profile lateral abutment device includes a lateral fixed column 4-1 and a lateral abutment column 4-5. The lateral fixed column is mounted on the device support base. A guide support column 4-6 is slidably mounted on the lateral fixed column 4-1, and the lateral abutment column 4-5 is mounted at the end of the guide support column 4-6. A lateral hydraulic cylinder 4-4, a lateral pneumatic cylinder, or a lateral electric push rod is mounted on the lateral fixed column. The telescopic end of the lateral hydraulic cylinder 4-4, the lateral pneumatic cylinder, or the lateral electric push rod is located on the lateral abutment column 4-5. The lateral electric push rod is connected to a power source. The hydraulic station or pneumatic station is connected to a PLC controller. Both the lateral hydraulic cylinder and the lateral hydraulic cylinder are connected to the PLC controller, or both the lateral pneumatic cylinder and the lateral pneumatic cylinder are connected to the PLC controller. Both the lateral electric push rod and the lateral electric push rod are connected to the PLC controller. The profile pretreatment bidirectional top-adhesion and end-aligning stacking device described in this utility model, such as Figure 5 , Figure 6 and Figure 7As shown, the profile end-to-top abutment device includes a support frame 1-1 mounted on the device support base plate, an end-to-top guide rod 1-2 slidably mounted on the support frame, and an end-to-top abutment plate 1-4 fixedly mounted at the end of the end-to-top guide rod; an end-to-top hydraulic cylinder 1-5, an end-to-top pneumatic cylinder, or an end-to-top electric push rod is mounted on the support frame, the telescopic end of the end-to-top hydraulic cylinder 1-5, the end-to-top pneumatic cylinder, or the end-to-top electric push rod is set on the end-to-top abutment plate 1-4, the end-to-top hydraulic cylinder 1-5 is connected to a hydraulic station, the end-to-top pneumatic cylinder is connected to a pneumatic station, the end-to-top electric push rod is connected to a power source, the end-to-top hydraulic cylinder or the end-to-top pneumatic cylinder is connected to a PLC controller, and the end-to-top electric push rod is connected to a PLC controller.

[0030] The bidirectional top-and-side aligning stacking device for profile pretreatment described in this utility model has a profile stacking platform 5 on which a roller shaft 9 is mounted via bearings. Both ends of the roller shaft are tapered. Figure 8 As shown. Roller support is used, with tapered ends to restrict the axial movement of the stacked profiles, adapting to the stacking requirements of different specifications of profiles.

[0031] The bidirectional top-and-side stacking device for profile pretreatment described in this utility model has a roller shaft that extends out of the profile stacking platform and is driven by a motor 10. When it is necessary to transport profiles, the end-to-profile profile limiting frame is removed, and the drive motor rotates the roller shaft to transport the profiles.

[0032] The bidirectional top-mounted and end-aligning palletizing device for profile pretreatment described in this utility model has a sensor installed at the oil outlet of the hydraulic station, or at the air outlet of the cylinder, or at the telescopic end of the electric push rod. The sensor is connected to a PLC controller, and the motor is also connected to the PLC controller. This device is used for automated control of the bidirectional top-mounting mechanism and the conveying system, ensuring efficient and accurate palletizing.

[0033] Working principle of this utility model 1. The pre-treated profiles are conveyed into the palletizing area via the palletizing system.

[0034] 2. The sensor detects the position of the profile, and the PLC controller activates the bidirectional clamping mechanism to clamp the profile from both sides to ensure its accurate position.

[0035] 3. Repeat the above steps until the palletizing task is completed.

[0036] The beneficial effects of this utility model are: 1. High efficiency: Automated operation significantly improves palletizing efficiency and reduces labor costs.

[0037] 2. Stability: The bidirectional top-support mechanism ensures that the profiles do not shift or tip over during the stacking process.

[0038] 3. Adaptability: The bidirectional top-mounting mechanism adapts to the stacking requirements of profiles of different specifications.

[0039] 4. Reliability: The structure is reasonably designed, the operation is stable, and the maintenance is convenient.

[0040] The above description is only a preferred embodiment of the present utility model. It should be noted that those skilled in the art can make several changes and improvements without departing from the overall concept of the present utility model, and these should also be considered within the protection scope of the present utility model.

Claims

1. A profile pretreatment bidirectional top-and-side-aligning stacking device, comprising a device support base (6), and a profile stacking platform (5) disposed on the device support base, characterized in that: Lateral profile limiting frame (7) and profile lateral top-supporting device (4) are respectively set on the front and rear sides of the profile stacking platform (5). End profile limiting frame (8) and profile end top-supporting device (1) are respectively set on the left and right sides of the profile stacking platform. The lateral top-supporting device and the end top-supporting device are powered by a hydraulic system (2) or an electric push rod.

2. The profile pretreatment bidirectional top-and-side-aligning stacking device according to claim 1, characterized in that: The hydraulic system includes a hydraulic station or an air station. The hydraulic station is connected to a lateral hydraulic cylinder (4-4) and an end hydraulic cylinder (1-5). The air station is connected to a lateral air cylinder and an end air cylinder. The electric push rod includes a lateral electric push rod and an end electric push rod. The profile lateral abutment device includes a lateral fixed column (4-1) and a lateral abutment column (4-5). The lateral fixed column is mounted on the device support base. A guide support column (4-6) is slidably mounted on the lateral fixed column (4-1). The lateral abutment column is installed at the end of the guide support column (4-6). (4-5); Install a lateral hydraulic cylinder (4-4) or a lateral air cylinder or a lateral electric push rod on the lateral fixed column. The telescopic end of the lateral hydraulic cylinder (4-4) or the lateral air cylinder or the lateral electric push rod is set on the lateral top column (4-5). The lateral electric push rod is connected to the power supply. The hydraulic station or air station is connected to the PLC controller. Both the lateral hydraulic cylinder and the end hydraulic cylinder are connected to the PLC controller, or both the lateral air cylinder and the end air cylinder are connected to the PLC controller, or both the lateral electric push rod and the end electric push rod are connected to the PLC controller.

3. The profile pretreatment bidirectional top-applied and end-aligning stacking device according to claim 2, characterized in that: The profile end-to-top abutment device includes a support frame (1-1) mounted on a device support base plate, an end-to-top guide rod (1-2) slidably mounted on the support frame, and an end-to-top abutment plate (1-4) fixedly mounted at the end of the end-to-top guide rod; an end-to-top hydraulic cylinder (1-5), an end-to-top pneumatic cylinder, or an end-to-top electric push rod is mounted on the support frame, the telescopic end of the end-to-top hydraulic cylinder (1-5), the end-to-top pneumatic cylinder, or the end-to-top electric push rod is set on the end-to-top abutment plate (1-4), the end-to-top hydraulic cylinder (1-5) is connected to a hydraulic station, the end-to-top pneumatic cylinder is connected to a pneumatic station, the end-to-top electric push rod is connected to a power source, the end-to-top hydraulic cylinder or the end-to-top pneumatic cylinder is connected to a PLC controller, and the end-to-top electric push rod is connected to a PLC controller.

4. The profile pretreatment bidirectional top-and-side-aligning stacking device according to claim 3, characterized in that: The profile stacking platform (5) is equipped with rollers (9) via bearings.

5. The profile pretreatment bidirectional top-and-side stacking device according to claim 4, characterized in that: One end of the roller extends out of the profile stacking platform and is driven by a motor (10).

6. The profile pretreatment bidirectional top-and-side stacking device according to claim 5, characterized in that: A sensor is installed at the oil outlet of the hydraulic station, or at the air outlet of the cylinder, or at the telescopic end of the electric push rod. Both the sensor and the motor are connected to the PLC controller.

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