Multi-station dustproof material pouring device

Abstract

The utility model relates to a kind of multi-station dustproof material pouring device, comprising: material pouring rack, horizontal conveying mechanism being installed on material pouring rack, vertical conveying mechanism being installed on horizontal conveying mechanism, at least one group of material cup turnover mechanism being installed on vertical conveying mechanism, funnel material distribution frame being located below material cup turnover mechanism, multiple funnels being installed on funnel material distribution frame mesa and dust collector being installed on material pouring rack and being located at funnel inlet, material cup turnover mechanism moves between material cup holding place and funnel under the drive of horizontal conveying mechanism and vertical conveying mechanism, material cup turnover mechanism includes: multiple turnover clamping air cylinders being set on vertical conveying mechanism, turnover clamping air cylinder is used to clamp material cup and drive material cup to pour over, dust suction port of dust collector is located above funnel inlet, and dust collector is used to recycle dust floating above funnel in material cup pouring process;The utility model has the advantages that: the automation degree and efficiency of the process are improved.

Description

Technical Field

[0001] This utility model relates to the field of ammunition loading technology, and in particular to a multi-station dustproof unloading device. Background Technology

[0002] The loading of explosives is a crucial step in explosives production. Strict safety controls are necessary during the loading process, particularly regarding the pouring of explosives. Currently, in the production of energetic powders in China, the pouring and packaging process still involves both manual and machine operation. Manual operation has the following drawbacks: 1. Due to the static electricity-prone nature of energetic powders, manual operation carries significant risks. Static electricity is easily generated during the pouring process; improper handling causing friction can lead to combustion or explosion, posing a significant threat to personnel safety and causing irreparable damage.

[0003] 2. Dust is currently generated during the material unloading process. Utility Model Content

[0004] In view of the above problems, the purpose of this utility model is to provide a multi-station dustproof unloading device for automatic unloading and packaging of large quantities of gunpowder, so as to overcome the shortcomings of the prior art.

[0005] This utility model provides a multi-station dustproof material pouring device, comprising: a pouring frame, a horizontal conveying mechanism installed on the pouring frame, a vertical conveying mechanism installed on the horizontal conveying mechanism, at least one set of cup turning mechanisms installed on the vertical conveying mechanism, a funnel distribution rack located below the cup turning mechanism, multiple funnels installed on the funnel distribution rack platform, and a vacuum cleaner installed on the pouring frame and located at the funnel inlet. The cup turning mechanism moves between the cup receiving point and the funnel under the drive of the horizontal and vertical conveying mechanisms. The cup turning mechanism includes: multiple turning clamping cylinders arranged on the vertical conveying mechanism. The turning clamping cylinders are used to clamp the cups and drive the cups to turn and pour material. The vacuum cleaner's suction port is located above the funnel inlet. The vacuum cleaner is used to collect dust floating above the funnel during the pouring process.

[0006] As a preferred embodiment of this utility model, two sets of four flip-grip cylinders are symmetrically arranged on the bottom surface of the support of the vertical conveying mechanism. Each flip-grip cylinder has a slot for a clamping bar, and the bottom surface of the support has a clamping bar guide rail. The flip-grip cylinder is engaged with the clamping bar guide rail of the support through the slot. Each flip-grip cylinder consists of a horizontally arranged flip shaft and a clamping jaw mounted on the flip shaft. The model of the flip-grip cylinder is (ACKR25x90).

[0007] As a preferred embodiment of the present invention, the funnel includes a funnel body, an inlet located at the top of the funnel body, and an outlet located at the bottom of the funnel body. A pouring guide plate is provided at the inlet of the funnel body, and the pouring guide plate is located on the pouring and turning side of the material cup.

[0008] As a preferred embodiment of this utility model, the horizontal conveying mechanism includes: a horizontal drive cylinder mounted on the unloading frame, a mounting base mounted on the piston rod of the horizontal drive cylinder, and the vertical conveying mechanism fixedly connected to the mounting base.

[0009] As a preferred embodiment of the present invention, the vertical conveying mechanism includes: a vertical drive cylinder and a support seat mounted on the piston rod of the vertical drive cylinder, wherein the cylinder body of the vertical drive cylinder is fixedly connected to the support seat.

[0010] As a preferred embodiment of this utility model, funnel lifting cylinder support legs are installed on both sides of the funnel distribution frame, and the funnel lifting cylinder support legs drive the funnel distribution frame to adjust its height through the funnel lifting cylinder.

[0011] As a preferred embodiment of this utility model, a clamp seat is provided on the platform of the funnel dispensing rack, and an external clamp seat is fixedly connected to the outer wall of the funnel. The external clamp seat of the funnel is fixedly connected to the platform through the clamp on the clamp seat.

[0012] The beneficial effects of this utility model are as follows:

[0013] 1. This utility model achieves automatic transfer and unloading of material cups by using a horizontal conveying mechanism and a vertical conveying mechanism in conjunction with an automatic clamping and flipping material cup flipping cylinder, thereby improving the automation level and efficiency of this process.

[0014] 2. This utility model improves the safety of the material distribution process by adding a vacuum cleaner to collect the dust generated during the pouring process.

[0015] 3. This utility model allows for the replacement of funnels of different models by adding a clamp seat structure to the funnel distribution rack. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0017] Figure 2 This is a front view of the overall structure of this utility model.

[0018] Reference numerals in the attached drawings: 1. Discharge frame; 2. Horizontal conveying mechanism; 3. Vertical conveying mechanism; 4. Material cup flipping mechanism; 5. Flipping clamping cylinder; 6. Funnel distributing frame; 7. Funnel; 8. Material cup; 9. Bearing seat; 10. Discharge guide plate; 11. Clamping rail; 12. Funnel lifting cylinder support leg; 13. Clamping seat; 14. External clamping seat. Detailed Implementation

[0019] See Figure 1-2 As shown, this embodiment provides a multi-station dustproof material unloading device, including: a material unloading frame 1, a horizontal conveying mechanism 2 installed on the material unloading frame 1, a vertical conveying mechanism 3 installed on the horizontal conveying mechanism 2, two sets of four material cup turning mechanisms 4 installed on the vertical conveying mechanism 3, a funnel distributing rack 5 located below the material cup turning mechanism 4, multiple funnels 6 installed on the platform of the funnel distributing rack 5, a receiving container located below the platform of the distributing rack 5 and connected to the funnel outlet, and a material unloading frame. A vacuum cleaner 7 is located at the inlet of the funnel. A cup-turning mechanism 4 moves between the cup-holding area and the funnel 6 under the drive of the horizontal conveying mechanism 2 and the vertical conveying mechanism 1. The cup-turning mechanism 4 includes multiple turning and clamping cylinders 401 mounted on the vertical conveying mechanism 3. The turning and clamping cylinders 401 are used to clamp the cups 8 and cause them to turn and pour. The vacuum cleaner 7 has its suction port above the inlet of the funnel 6 and is used to collect dust floating above the funnel 6 during the pouring process. The horizontal conveying mechanism 2 includes a horizontal drive cylinder mounted on the pouring frame. A mounting base is mounted on the piston rod of the horizontal drive cylinder, and the vertical conveying mechanism 3 is fixedly connected to the mounting base. The vertical conveying mechanism 3 includes a vertical drive cylinder and a bearing seat 9 mounted on the piston rod of the vertical drive cylinder. The cylinder body of the vertical drive cylinder is fixedly connected to the mounting base. The funnel 6 includes a funnel body, an inlet located at the top of the funnel body, and an outlet located at the bottom of the funnel body. A discharge guide plate 10 is provided at the inlet of the funnel body, and the discharge guide plate 10 is located on the discharge and tilting side of the material cup 8.

[0020] Furthermore, in this embodiment, two sets of four flip-grip cylinders 401 are symmetrically arranged on the bottom surface of the support seat 9 of the vertical conveying mechanism 3. The cylinder body of the flip-grip cylinder 401 is provided with a clamping groove, and the bottom surface of the support seat 9 has a clamping guide rail 11 protruding from it. The flip-grip cylinder 401 is clamped onto the clamping guide rail 11 of the support seat 9 through the clamping groove. The flip-grip cylinder 401 consists of a horizontally arranged flip shaft and a gripper mounted on the flip shaft. The model of the flip-grip cylinder is (ACKR25x90).

[0021] Furthermore, in this embodiment, funnel lifting cylinder support legs 12 are installed on both sides of the funnel distributing frame 5. The funnel lifting cylinder support legs 12 drive the funnel distributing frame 5 to adjust its height through the funnel lifting cylinder. A clamp seat 13 is provided on the platform of the funnel distributing frame 5, and an external clamp seat 14 is fixedly connected to the outer wall of the funnel 6. The external clamp seat 14 of the funnel 6 is fixedly connected to the platform through the clamps on the clamp seat 13.

[0022] Working principle: The horizontal conveying mechanism 2 and the vertical conveying mechanism 3 drive the cup flipping mechanism 4 to move to the cup 8 clamping position. The cup 8 is clamped by the grippers of the cup flipping mechanism 4. The horizontal conveying mechanism 2 and the vertical conveying mechanism 3 then drive the cup flipping mechanism 4 to move above the funnel 6. The flipping shaft of the cup flipping mechanism 4 drives the cup 8 to flip and pour the material. The explosives in the cup 8 fall into the funnel 6 by gravity. During the pouring process, the dust collector 7 collects the scattered dust through its suction port.

[0023] The above are merely specific embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.

Claims

1. A multi-station dustproof material unloading device, characterized in that, include: The system comprises a pouring frame, a horizontal conveying mechanism mounted on the pouring frame, a vertical conveying mechanism mounted on the horizontal conveying mechanism, at least one set of cup-turning mechanisms mounted on the vertical conveying mechanism, a funnel-distributing rack located below the cup-turning mechanisms, multiple funnels mounted on the platform of the funnel-distributing rack, and a vacuum cleaner mounted on the pouring frame and located at the funnel inlet. The cup-turning mechanism moves between the cup-receiving area and the funnel under the drive of the horizontal and vertical conveying mechanisms. The cup-turning mechanism includes multiple turning and clamping cylinders mounted on the vertical conveying mechanism. The turning and clamping cylinders are used to clamp the cups and drive the cups to turn and pour. The vacuum cleaner's suction port is located above the funnel inlet, and the vacuum cleaner is used to collect dust that floats above the funnel during the pouring process.

2. The multi-station dust-free pouring device according to claim 1, characterized in that Two sets of four flip-grip cylinders are symmetrically arranged on the bottom surface of the support of the vertical conveying mechanism. Each flip-grip cylinder has a slot for a clamping bar, and the bottom surface of the support has a guide rail for a clamping bar. The flip-grip cylinder is engaged with the guide rail of the support through the slot. Each flip-grip cylinder consists of a horizontally arranged flip shaft and a gripper mounted on the flip shaft.

3. The multi-station dust-free pouring device according to claim 1, characterized in that The funnel includes a funnel body, an inlet located at the top of the funnel body, and an outlet located at the bottom of the funnel body. A pouring guide plate is provided at the inlet of the funnel body, and the pouring guide plate is located on the pouring and turning side of the material cup.

4. The multi-station dust-free pouring apparatus according to claim 1, characterized in that, The horizontal conveying mechanism includes: a horizontal drive cylinder mounted on the unloading frame, a mounting base mounted on the piston rod of the horizontal drive cylinder, and the vertical conveying mechanism fixedly connected to the mounting base.

5. The multi-station dust-free pouring apparatus according to claim 4, characterized in that The vertical conveying mechanism includes: a vertical drive cylinder and a support seat mounted on the piston rod of the vertical drive cylinder, wherein the cylinder body of the vertical drive cylinder is fixedly connected to the support seat.

6. The multi-station dust-free pouring apparatus according to claim 1, wherein, The funnel distribution frame is equipped with funnel lifting cylinder support legs on both sides. The funnel lifting cylinder support legs drive the funnel distribution frame to adjust its height through the funnel lifting cylinder.

7. The multi-station dust-free pouring apparatus according to claim 1, wherein, The funnel distribution rack has a clamp seat on its platform, and an external clamp seat is fixedly connected to the outer wall of the funnel. The external clamp seat of the funnel is fixedly connected to the platform through the clamp on the clamp seat.

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