Nickel composite strip edge misalignment winding device

Abstract

A nickel composite belt wrong edge winding device, including winding disc, the winding disc is fixed on the platform of winding machine through the connecting hole 45 DEG, the front surface of winding disc is equipped with winding structure, the back of winding disc is equipped with push structure and vibration structure, the center of winding disc is equipped with through hole, the expansion shaft is worn in through hole, the expansion shaft is worn with collet ring, the other end of expansion shaft is connected with speed reducer motor, the radial direction of winding disc is equipped with slide group, the slide group is equipped with winding structure, winding structure includes arc hoop, arc hoop is arranged along the radial direction of winding disc, the utility model discloses a buffer rubber pad is established between miniature high frequency vibration motor and winding disc, effectively weakens the vibration transmission intensity, avoids rigid vibration to cause scratch on the surface of nickel composite belt or the influence of internal structure, simultaneously vibration motor can be targeted start, realizes accurate correction, under the premise of guaranteeing wrong edge correction effect, protects the original performance of strip material to the maximum extent.

Description

Technical Field

[0001] This utility model relates to the technical field of nickel composite strip production equipment, specifically to a nickel composite strip misaligned winding device. Background Technology

[0002] As a core functional material in fields such as new energy and electronic manufacturing, the winding quality of nickel composite strip directly determines the accuracy of subsequent processing and the reliability of products. Currently, nickel composite strip winding devices in the industry still face many problems in practical applications: Existing devices mostly adopt a single-planar layout, with winding, driving, and vibration components concentrated in one location, which easily leads to spatial interference, resulting in uneven stress on the strip during winding, and consequently causing misalignment and irregular rolls; the arc-shaped components used to constrain the strip are mostly fixed integrated structures, which are cumbersome to disassemble and assemble, and cannot be flexibly adjusted according to nickel composite strips of different widths and thicknesses, resulting in poor adaptability; the vibration correction components and winding reels are mostly rigidly connected, lacking an effective buffer structure, and the vibration intensity cannot be reasonably controlled. Excessive vibration can easily cause scratches on the surface of the nickel composite strip and deformation of the internal structure, affecting product performance; at the same time, the existing devices have a limited number of functional components such as winding, pushing, and vibration, making it difficult to achieve uniform constraint and precise correction for wide or special-specification nickel composite strips, resulting in insufficient roll tightness, and easy loosening and collapse during transportation and storage; in addition, after the strip is wound and cut, the cut ends lack an effective tightening structure, which can easily cause jamming, tangling and other problems during subsequent unwinding, reducing production efficiency. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings of existing technologies by proposing a nickel composite strip misaligned winding device, comprising a winding reel, which is fixed at a 45° angle to the platform of a winding machine via a connecting hole. The front of the winding reel has a winding structure, and the back of the winding reel has a pushing structure and a vibration structure. A through hole is located at the center of the winding reel, through which an expansion shaft passes. A chuck is fitted onto the expansion shaft, and the other end of the expansion shaft is connected to a reduction motor. A radially arranged slide rail assembly is provided on the winding reel, and the winding structure is located on the slide rail assembly. The winding structure includes an arc-shaped clamp, which is arranged radially along the winding reel, and the bottom end of the arc-shaped clamp passes through the slide rail assembly and connects to a connecting chuck, and is fixed by a B-type pin.

[0004] The winding reel is provided with a limiting baffle at its edge.

[0005] The pushing structure includes an electric push rod, which is fixed to the back of the take-up reel by a push rod clamp, and the front end of the electric push rod is connected to a connecting chuck.

[0006] The vibration structure includes a miniature high-frequency vibration motor, which is fixed to the back of the winding reel, and a buffer pad is provided between the miniature high-frequency vibration motor and the winding reel.

[0007] The winding device, the pushing structure, and the vibration structure are provided in more than one form, and the winding device, the pushing structure, and the vibration structure are radially arranged on the winding reel.

[0008] The beneficial effects of this utility model are as follows: 1. The spatial layout is scientific and reasonable, and the interference of components is completely avoided: The winding tray adopts a faceted design with the winding structure arranged on the front and the pushing and vibration structure installed on the back, so that each functional component performs its own function and does not interfere with each other, ensuring that the nickel composite strip is subjected to uniform force during winding, reducing the occurrence of misalignment from the root, and significantly improving the winding regularity.

[0009] 2. The winding structure is easy to assemble and disassemble, and has wider adaptability: The arc-shaped hoop can be quickly fixed and disassembled with the slide block through the connecting chuck and B-type pin. The corresponding arc-shaped hoop can be flexibly replaced according to the nickel composite strip of different widths and thicknesses without modifying the main body of the device. This greatly improves the device's adaptability to multiple product specifications and reduces equipment investment costs.

[0010] 3. Gentle and precise vibration correction, protecting strip performance: By setting a buffer pad between the miniature high-frequency vibration motor and the winding reel, the intensity of vibration transmission is effectively weakened, avoiding rigid vibration from scratching the surface of the nickel composite strip or affecting its internal structure. At the same time, the vibration motor can be started in a targeted manner to achieve precise correction, ensuring the corrective effect of misalignment while maximizing the protection of the original performance of the strip.

[0011] 4. Multiple components work together for higher winding tightness: 3-6 sets of slide rails, arc-shaped hoops, electric push rods, and micro high-frequency vibration motors are set up and evenly distributed along the circumference of the winding reel. This can apply uniform radial constraint and correction force to the nickel composite strip. In conjunction with the radial movement of the arc-shaped hoop driven by the electric push rod, the diameter can be gradually expanded during the winding process, which greatly improves the tightness of the roll and effectively avoids loosening and collapse during transportation and storage.

[0012] 5. Improved end-tightening function for easier subsequent use: After the strip is cut after winding, the electric push rod can drive the arc-shaped hoop to move radially inward, quickly tightening the broken end of the strip, preventing the broken end from becoming loose and disordered, ensuring smooth subsequent unwinding process, and improving overall production efficiency.

[0013] 6. Stable and reliable structure with low maintenance cost: The connection of each component is simple and stable. The push rod clamp is detachably fixed to the winding reel by bolts. The buffer pad is installed by adhesive bonding, which facilitates daily inspection and replacement, reduces the difficulty and cost of equipment maintenance, and extends the service life of the device. Attached Figure Description

[0014] Figure 1 This is a front structural diagram of the present invention.

[0015] Figure 2 This is a schematic diagram of the back structure of this utility model.

[0016] Figure 3 This is a schematic diagram of the arc-shaped hoop structure of this utility model.

[0017] In the diagram: 1. Clamping head ring, 2. Arc-shaped clamp, 3. Slide rail assembly, 4. Rewind reel, 5. Limiting baffle, 7. Expansion shaft, 8. Buffer pad, 9. Miniature high-frequency vibration motor, 10. Push rod clamp, 11. Electric push rod, 12. Connecting chuck, 13. Connecting hole, 14. Through hole. Detailed Implementation

[0018] The accompanying drawings are for illustrative purposes only and should not be construed as limiting the scope of this patent. To better illustrate this embodiment, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.

[0019] Example 1, as shown in the figure: A nickel composite strip staggered edge winding device includes a winding reel 4, which is fixed at a 45° angle to the platform of a winding machine through a connecting hole 13. The front of the winding reel 4 has a winding structure, and the back of the winding reel 4 has a pushing structure and a vibration structure. A through hole 14 is provided at the center of the winding reel 4, through which an expansion shaft 7 passes. A chuck ring 1 is fitted onto the expansion shaft 7, and the other end of the expansion shaft 7 is connected to a reduction motor. A slide rail assembly 3 is radially provided on the winding reel 4, and a winding structure is provided on the slide rail assembly 3. The winding structure includes an arc-shaped clamp 2, which is radially arranged along the winding reel 4. The bottom end of the arc-shaped clamp 2 passes through the slide rail assembly 3 and is connected to a connecting chuck 12, and is fixed by a B-type pin. A limiting baffle 5 is provided at the edge of the winding reel 4. The pushing structure includes an electric push rod 11, which is fixed to the back of the take-up reel 4 by a push rod clamp 10. The front end of the electric push rod 11 is connected to a connecting chuck 12. The vibration structure includes a miniature high-frequency vibration motor 9, which is fixed to the back of the take-up reel 4, and a buffer pad 8 is provided between the miniature high-frequency vibration motor 9 and the take-up reel 4. More than one of the take-up device, pushing structure, and vibration structure is provided, and these structures are radially arranged on the take-up reel 4.

[0020] 1. Reel 4 and center components: The reel is a circular / polygonal disc, with the front side used to arrange the winding structure and the back side used to arrange the pushing and vibration structures. The winding reel 4 has a through hole 14 in the center, through which an expansion shaft 7 passes. A retainer ring 1 (for positioning the nickel composite strip retainer ring 1) is fitted on the expansion shaft 7. The other end of the expansion shaft 7 is connected to a geared motor (to provide winding power).

[0021] 2. Rewinding structure: The winding reel 4 has radially distributed slide rail groups 3 (there are 3-6 slide rail groups 3, which are evenly arranged around the circumference of the winding reel 4). The slide block 3 is equipped with a winding structure (the number of which corresponds to the slide block 3). The winding structure includes an arc-shaped hoop 2 (located on the front of the winding reel 4 and adapted to the outer ring of the nickel composite strip). The bottom end of the arc-shaped hoop 2 extends through the slide rail assembly 3 to the back of the take-up reel 4, connects to the connecting chuck 12, and is fixed by a B-type pin (to achieve quick disassembly and position locking).

[0022] 3. Promoting Structure: The back of the take-up reel 4 is provided with a push structure (the number corresponds to the take-up structure). The push structure includes an electric push rod 11. The electric push rod 11 is fixed to the back of the take-up reel 4 by a push rod clamp 10. The front end of the electric push rod 11 is connected to the connecting chuck 12 (driving the arc clamp 2 to move radially along the slide rail assembly 3).

[0023] 4. Vibration structure: The back of the take-up reel 4 is equipped with a vibration structure (the number of which corresponds to the number of take-up structures). The vibration structure includes a miniature high-frequency vibration motor 9, and a buffer pad 8 is placed between the miniature high-frequency vibration motor 9 and the take-up reel 4 (to reduce the vibration intensity).

[0024] 5. Auxiliary components: A limiting baffle 5 is provided at the edge of the winding reel 4 to limit the winding range of the nickel composite strip and prevent the strip from leaving the winding area.

[0025] The connection relationship of the components of this utility model: The winding reel 4 is a circular aluminum alloy disc with a diameter of 500mm. Seven sets of slide rails 3 are evenly distributed radially on the front side (slide rail length 200mm, width 10mm). The arc-shaped hoop 2 (with an arc that matches the outer ring of the nickel composite strip and a width of 25mm) is located on the front of the winding reel 4. Its bottom end extends through the slide rail assembly 3 to the back and connects with the connecting chuck 12 (8mm thick with two pin holes of 5mm in diameter). A type B pin (5mm in diameter and 20mm in length) passes through the pin holes at the bottom of the connecting chuck 12 and the arc-shaped hoop 2 to achieve fixation. The electric push rod 11 (model XTL100, stroke 50mm) is fixed to the back of the take-up reel 4 by the push rod clamp 10, and the push rod head at its front end is connected to the connecting chuck 12 by M4 bolts. The miniature high-frequency vibration motor 9 (model 370, vibration frequency 50-200Hz) is fixed to the back of the winding reel 4 by bolts, and a 5mm thick nitrile rubber buffer pad 8 (Shore hardness 50HA) is placed between the motor and the reel. A 3-inch air shaft (expansion shaft 7) is inserted into the through hole 14 (diameter 80mm) in the center of the take-up reel 4. A 76mm inner diameter chuck 1 (positioning nickel composite chuck 1) is fitted on the air shaft. The other end of the air shaft is connected to the output shaft of the geared motor (model 57BYG250, torque 6N・m) through a coupling.

[0026] The working process of this utility model is as follows: Positioning of the clamp ring 1: Place the clamp ring 1 of the nickel composite strip on the outside of the clamp ring 1 of the expansion shaft 7, inflate the air shaft (air pressure 0.5MPa), and the air shaft expands and tightens the inner wall of the clamp ring 1 to complete the positioning; Rewinding Start: Start the geared motor to drive the expansion shaft 7 to rotate synchronously with the winding reel 4 (speed 10r / min). The nickel composite strip is inserted into the chuck ring 1 and wound around the outside. Tightening the winding: Start the electric push rod 11 to drive the arc-shaped hoop 2 to move slowly radially outward along the slide rail group 3 (speed 10mm / s), apply uniform pressure to the outer ring of the nickel composite strip, make the strip winding tighter, and reduce the appearance of creases; Misalignment correction: Based on the misalignment of the nickel composite strip, start the corresponding micro high-frequency vibration motor 9 (adjust the vibration frequency to 120Hz), the buffer pad 8 weakens the vibration and transmits it to the arc hoop 2, causing the misaligned strip to retract and reset; or keep the micro high-frequency vibration motor 9 running throughout the process, and adjust the number of micro high-frequency vibration motors 9 to be started by calculating the width and length of the nickel composite strip. After winding is completed: After the nickel composite strip is wound to the set length, the strip is cut. The electric push rod 11 drives the arc-shaped hoop 2 to move radially inward by 5mm to tighten the cut end of the strip. Then the air shaft deflates and contracts, and the wound nickel composite strip roll is removed.

[0027] This utility model proposes a compact nickel composite strip misalignment winding device: 1. The spatial layout is scientific and reasonable, completely avoiding component interference: The winding reel 4 adopts a faceted design with the winding structure arranged on the front and the pushing and vibration structure installed on the back, so that each functional component performs its own function and does not interfere with each other, ensuring uniform force during the winding of the nickel composite strip, reducing the occurrence of misalignment from the root, and significantly improving the winding regularity.

[0028] 2. The winding structure is easy to assemble and disassemble, and has wider adaptability: The arc-shaped hoop 2 can be quickly fixed and disassembled with the slide block 3 through the connecting chuck 12 and the B-type pin. The arc-shaped hoop 2 of the corresponding specifications can be flexibly replaced according to the nickel composite strip of different widths and thicknesses without modifying the main body of the device. This greatly improves the adaptability of the device to multiple specifications of products and reduces the equipment investment cost.

[0029] 3. Gentle and precise vibration correction protects the performance of the strip: By setting a buffer pad 8 between the micro high-frequency vibration motor 9 and the winding reel 4, the intensity of vibration transmission is effectively weakened, avoiding rigid vibration from scratching the surface of the nickel composite strip or affecting the internal structure. At the same time, the vibration motor can be started in a targeted manner to achieve precise correction, ensuring the correction effect of misalignment while protecting the original performance of the strip to the maximum extent.

[0030] 4. Multiple components work together for higher winding tightness: 3-6 sets of slide rails 3, arc-shaped hoop 2, electric push rod 11 and micro high-frequency vibration motor 9 are set up and evenly distributed around the winding reel 4. They can apply uniform radial constraint and correction force to the nickel composite strip. With the help of the electric push rod 11 driving the arc-shaped hoop 2 to move radially, the diameter can be gradually expanded during the winding process, which greatly improves the tightness of the roll and effectively avoids loosening and collapse during transportation and storage.

[0031] 5. Improved end-tightening function for easier subsequent use: After the strip is cut after winding, the electric push rod 11 can drive the arc-shaped hoop 2 to move radially inward, quickly tightening the broken end of the strip, preventing the broken end from becoming loose and disordered, ensuring smooth subsequent unwinding process, and improving overall production efficiency.

[0032] 6. Stable and reliable structure with low maintenance cost: The connection of each component is simple and stable. The push rod hoop 10 is detachably fixed to the winding reel 4 by bolts. The buffer pad 8 is installed by adhesive bonding, which facilitates daily inspection and replacement, reduces the difficulty and cost of equipment maintenance, and extends the service life of the device.

[0033] Finally, it should be noted that the above embodiments were selected and described in detail to better illustrate the technical solution of this utility model patent, and are not intended to limit oneself to the details shown. Modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model without departing from the spirit and scope of this utility model should be covered within the scope of the claims of this utility model.

Claims

1. A nickel composite strip wrong edge winding device, comprising a winding disc (4), said winding disc (4) is fixed on the platform of the winding machine by a connecting hole (13) at 45°, characterized in that: The take-up reel (4) has a take-up structure on its front side and a push structure and a vibration structure on its back side. The take-up reel (4) has a through hole (14) at its center. An expansion shaft (7) passes through the through hole (14). A chuck ring (1) is fitted on the expansion shaft (7). The other end of the expansion shaft (7) is connected to a reduction motor. The take-up reel (4) has a radial slide rail assembly (3). The slide rail assembly (3) has a take-up structure. The take-up structure includes an arc-shaped hoop (2). The arc-shaped hoop (2) is arranged radially along the take-up reel (4). The bottom end of the arc-shaped hoop (2) passes through the slide rail assembly (3) and is connected to the connecting chuck (12), and is fixed by a B-type pin.

2. The nickel composite strip misaligned edge winding device according to claim 1, characterized in that: The winding reel (4) is provided with a limiting baffle (5) at its edge.

3. The nickel composite strip misaligned edge winding device of claim 1, wherein: The pushing structure includes an electric push rod (11), which is fixed to the back of the take-up reel (4) by a push rod clamp (10), and the front end of the electric push rod (11) is connected to the connecting chuck (12).

4. The nickel composite strip misaligned edge winding device of claim 1, wherein: The vibration structure includes a miniature high-frequency vibration motor (9), which is fixed on the back of the winding reel (4), and a buffer pad (8) is provided between the miniature high-frequency vibration motor (9) and the winding reel (4).

5. The nickel composite strip misregistration winding apparatus of claim 1 wherein: The winding device, the pushing structure and the vibration structure are provided in more than one form, and the winding device, the pushing structure and the vibration structure are radially arranged on the winding reel (4).

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