Bag feeding frame of full-automatic packing machine
Patent Information
- Application Number
- CN202522320922.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-10-31
AI Technical Summary
[0004]现有全自动打包机的给袋料架主要依靠前端打包机的拉力带动料辊转动进行上料,在上料过程中,给袋不是连续性的,这就导致了给袋暂停时料辊会因自身的惯性而转动,容易造成袋子脱落发生积存,进而造成下一个环节追标的不确定性,并且给袋料架缺少防护装置,在岗位人员巡检和操作过程中容易被卷入袋内,存在一定安全隐患
[0020] (1) By fixing a slow belt on the tensioning bracket and placing the slow belt over the material roller, the woven bag will rub against the slow belt when the material roller rotates, which will slow down the material roller and reduce the rotation caused by the material roller's own inertia. This will prevent the material roller from overshooting and causing the woven bag to accumulate, thus affecting the tension of the woven bag. A pressure bar is fixed at the other end of the slow belt to increase the weight of the other end of the slow belt, so that the slow belt is always close to the material roller and prevents the material roller from carrying the slow belt away during rotation.
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Figure CN224768078U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fully automatic packaging machine technology, and in particular to a bag feeding rack for a fully automatic packaging machine. Background Technology
[0002] In modern industrial production and logistics distribution systems, product packaging is a key link connecting manufacturing and distribution. Its efficiency and quality directly affect overall operating costs and customer satisfaction. Traditional packaging operations have long relied on manual operation, where workers need to manually complete a series of actions such as bag making, bag opening, material filling, edge folding, and bag sewing. This mode is not only labor-intensive and slow, but also has significant drawbacks. Therefore, fully automatic packaging machines have emerged and developed rapidly.
[0003] The fully automatic packaging machine directly loads the pre-printed bag rolls from the woven bag factory onto the front of the packaging machine. The drive unit automatically feeds the bags, automatically labels them, automatically cuts them, and automatically sews the bottoms. Then, it automatically sucks up the bag opening, automatically stretches the bag, automatically hangs the bag, automatically fills it, and automatically sews the opening, thus completing the automatic packaging. This reduces the manual stacking and straightening process and avoids the disadvantages of frequent bag feeding, such as high labor intensity for workers and inaccurate bag positioning. It completes the cutting, bottom sewing, automatic labeling (or coding), packaging, and sealing of woven bags in one go.
[0004] The existing fully automatic bag feeding machine mainly relies on the pulling force of the front-end bag feeding machine to drive the material roller to rotate for feeding. During the feeding process, the bag feeding is not continuous. This causes the material roller to rotate due to its own inertia when the bag feeding is paused, which can easily cause the bags to fall off and accumulate, thus causing uncertainty in the next stage of tracking. In addition, the bag feeding machine lacks protective devices, and personnel can easily be caught in the bags during inspection and operation, posing certain safety hazards. Utility Model Content
[0005] In view of this, this utility model proposes a bag feeding rack for a fully automatic packaging machine, which has strong feeding stability, prevents bags from being over-flushed, and improves production safety.
[0006] The technical solution of this utility model is achieved as follows: This utility model provides a bag feeding rack for a fully automatic packaging machine, including a base, a material roller, a tensioning bracket, and an anti-over-rush mechanism, wherein,
[0007] The material roller is rotatably mounted on the base;
[0008] The tensioning bracket is fixedly mounted on the base;
[0009] The anti-overshoot mechanism includes a retarder belt and a pressure bar. One end of the retarder belt is fixedly mounted on the tensioning bracket, and the retarder belt can fit against the material roller. The pressure bar is fixedly mounted on the other end of the retarder belt.
[0010] Based on the above technical solutions, preferably, a fixing mechanism is also included, wherein the fixing mechanism includes a limiting frame, the limiting frame is fixedly disposed on the top side of the tensioning bracket, and the pressure bar can be engaged with the limiting frame.
[0011] More preferably, the limiting frame includes a base plate and a limiting plate, the base plate is fixedly disposed at one end of the top side of the tensioning bracket; the limiting plate is fixedly disposed on the top side of the base plate and is inclined, and the pressure bar is engaged between the base plate and the limiting plate; the limiting plate is provided with a receiving groove, and the deceleration belt can be inserted into the receiving groove.
[0012] Based on the above technical solution, preferably, the fixing mechanism further includes a tensioning device, which includes a fixing plate, a support, a guide rod, a stop block, a spring, and a fixing nut. The fixing plate is fixedly disposed at the other end of the top side of the tensioning bracket; the support is fixedly disposed at the top side of the fixing plate; the guide rod is slidably disposed on the support; the stop block is fixedly disposed at one end of the guide rod, and the bottom side of the stop block abuts against the fixing plate, and the deceleration belt can abut against the stop block; the spring is sleeved on the guide rod, and both ends of the spring abut against the support and the stop block respectively; the fixing nut is threadedly connected to the other end of the guide rod, and the fixing nut abuts against the support.
[0013] More preferably, the tensioning device further includes a baffle, which is fixedly disposed on the top side of the abutment block, and the edge of the deceleration belt abuts against the baffle when the deceleration belt abuts against the abutment block.
[0014] More preferably, it also includes a guardrail, which includes a guardrail frame and casters. The guardrail frame surrounds the outside of the base, and the height of the guardrail frame is higher than the height of the material roller. The casters are fixedly installed on the bottom side of the guardrail frame.
[0015] Based on the above technical solutions, preferably, the guardrail further includes a limiting mechanism, which includes a column, a slide block, and a limiting rod. The column is fixedly mounted on the guardrail frame; the slide block is slidably mounted on the column; and the limiting rod is fixedly mounted on the bottom side of the slide block, and the limiting rod abuts against the base.
[0016] More preferably, four limiting rods are provided on the bottom side of the slide block, and the four limiting rods are symmetrically arranged about the center line of the slide block. The base is a rectangular frame structure, wherein two limiting rods abut against two adjacent sides of the inner side of the base, and the other two limiting rods abut against two adjacent sides of the outer side of the base.
[0017] More preferably, the limiting mechanism is provided at two locations on the railing, and the two limiting mechanisms are symmetrically arranged about the center line of the railing.
[0018] More preferably, the device also includes a roller mechanism, which includes a bracket and a rotating shaft. The bracket is fixedly mounted on the base. The rotating shaft is inserted into the material roller, and both ends of the rotating shaft extend out of the material roller and are rotatably connected to the bracket.
[0019] The bag feeding rack of the fully automatic packaging machine of this utility model has the following advantages over the prior art:
[0020] (1) By fixing a slow belt on the tensioning bracket and placing the slow belt over the material roller, the woven bag will rub against the slow belt when the material roller rotates, which will slow down the material roller and reduce the rotation caused by the material roller's own inertia. This will prevent the material roller from overshooting and causing the woven bag to accumulate, thus affecting the tension of the woven bag. A pressure bar is fixed at the other end of the slow belt to increase the weight of the other end of the slow belt, so that the slow belt is always close to the material roller and prevents the material roller from carrying the slow belt away during rotation.
[0021] (2) By setting a limiting frame and a tensioning device on the tensioning bracket, the deceleration belt will always be kept taut under the action of the tensioning device after the pressure bar is put into the limiting frame, preventing the pressure bar and deceleration belt from loosening when fixed. The limiting frame and tensioning device play a role in storing the pressure bar and deceleration belt, avoiding obstruction when changing the material roller; (3) By setting a movable guardrail on the outside of the base, it is prevented from being rolled into the bag during the inspection and operation of the personnel on duty, improving the safety of the equipment during operation. A limiting mechanism is set on the guardrail, and the guardrail is connected to the base through the limiting mechanism to prevent the guardrail from moving during use. Attached Figure Description
[0022] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0023] Figure 1 This is a perspective view of a bag feeding rack for a fully automatic packaging machine according to this utility model;
[0024] Figure 2 This is a perspective view of the fixing mechanism in the bag feeding rack of a fully automatic packaging machine according to this utility model;
[0025] Figure 3This is a perspective view of the protective railing in the bag feeding rack of a fully automatic packaging machine according to this utility model;
[0026] Figure 4 This is a perspective view of the limiting frame in the bag feeding rack of a fully automatic packaging machine according to this utility model;
[0027] Figure 5 This is a perspective view of the tensioning device in the bag feeding rack of a fully automatic packaging machine according to this utility model;
[0028] Figure 6 This is a schematic diagram of the slow belt fixing in the bag feeding rack of a fully automatic packaging machine according to the present invention;
[0029] Figure 7 for Figure 1 Enlarged view of point A in the middle;
[0030] Figure 8 This is a perspective view of the limiting rod in the bag feeding rack of a fully automatic packaging machine according to this utility model.
[0031] The components are as follows: 1. Base; 2. Material roller; 3. Tensioning bracket; 4. Anti-overshoot mechanism; 41. Deceleration belt; 42. Pressure bar; 5. Fixing mechanism; 51. Limiting frame; 511. Base plate; 512. Limiting plate; 501. Container groove; 52. Tensioning device; 521. Fixing plate; 522. Support; 523. Guide rod; 524. Abutment block; 525. Spring; 526. Fixing nut; 527. Baffle; 6. Guardrail; 61. Guardrail frame; 62. Caster wheel; 63. Limiting mechanism; 631. Column; 632. Slide seat; 633. Limiting rod; 7. Roller mechanism; 71. Bracket; 72. Rotating shaft. Detailed Implementation
[0032] The technical solutions of this utility model will be clearly and completely described below with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0033] like Figures 1-8 As shown, the bag feeding rack of the fully automatic packaging machine of this utility model includes a base 1, a material roller 2, a tensioning bracket 3, an anti-overflow mechanism 4, a fixing mechanism 5, a guardrail 6, and a roller support mechanism 7.
[0034] The base 1 provides support for the whole structure.
[0035] The material roller 2 is used to supply bags to the fully automatic packaging machine. The material roller 2 is rotatably mounted on the base 1. By rotating, the woven bags on the material roller 2 are disengaged from the material roller 2, thereby completing the feeding process.
[0036] The roller support mechanism 7 is used to support the material roller 2. The roller support mechanism 7 includes a bracket 71 and a rotating shaft 72. The bracket 71 is fixedly mounted on the base 1. The middle position of the material roller 2 is a hollow structure. The rotating shaft 72 is inserted into the material roller 2, and both ends of the rotating shaft 72 extend out of the material roller 2 and are rotatably connected to the bracket 71, which realizes the rotation of the material roller 2 and facilitates the disassembly and replacement of the material roller 2.
[0037] The tensioning bracket 3 provides tension for the conveyed woven bags. The tensioning bracket 3 is fixedly mounted on the base 1. Multiple tensioning rollers are installed inside the tensioning bracket 3. The woven bags on the material roller 2 pass through these tensioning rollers in sequence. Under the action of the tensioning rollers, the woven bags are kept taut. By controlling the tension, the entire bag feeding and subsequent process flow are ensured to operate stably, accurately, efficiently, and with high quality.
[0038] The anti-overshoot mechanism 4 is used to stabilize the rotation of the material roller 2. The anti-overshoot mechanism 4 includes a deceleration belt 41 and a pressure bar 42. One end of the deceleration belt 41 is fixedly mounted on the tensioning bracket 3 to prevent the deceleration belt 41 from falling off. The deceleration belt 41 rests on the material roller 2. When the material roller 2 rotates, the woven bag will rub against the deceleration belt 41, which will slow down the material roller 2 and reduce the rotation caused by the material roller 2's own inertia. This prevents the material roller 2 from overshooting and causing the woven bag to accumulate, thereby affecting the tension of the woven bag. The pressure bar 42 is fixedly mounted on the other end of the deceleration belt 41 to increase the weight of the other end of the deceleration belt 41, so that the deceleration belt 41 is always close to the material roller 2, preventing the material roller 2 from carrying the deceleration belt 41 away during rotation.
[0039] The fixing mechanism 5 is used to temporarily fix the deceleration belt 41 and the pressure bar 42 when replacing the material roller 2. The fixing mechanism 5 includes a limiting frame 51, which is fixedly installed on the top side of the tensioning bracket 3. The limiting frame 51 includes a base plate 511 and a limiting plate 512. The base plate 511 is fixedly installed on one end of the top side of the tensioning bracket 3. The limiting plate 512 is fixedly installed on the top side of the base plate 511 and is inclined so that the limiting plate 512 and the base plate 511 form an angle. The pressure bar 42 is engaged in the angle between the base plate 511 and the limiting plate 512, which limits the pressure bar 42 and prevents it from falling off.
[0040] To avoid obstruction by the deceleration belt 41 when fixing the pressure bar 42, as shown in Figure (), a groove 501 is provided on the limiting plate 512. The deceleration belt 41 can be inserted into the groove 501, which changes the force direction of the pressure bar 42 and prevents the pressure bar 42 from falling off when it is fixed.
[0041] To secure the deceleration belt 41, the fixing mechanism 5 also includes a tensioning device 52. The tensioning device 52 includes a fixing plate 521, a support 522, a guide rod 523, a stop block 524, a spring 525, and a fixing nut 526. The fixing plate 521 is fixedly mounted on the other end of the top side of the tensioning bracket 3, extending the distance between the tensioning device 52 and the limiting frame 51 to ensure the effective fixation of the deceleration belt 41. The support 522 is fixedly mounted on the top side of the fixing plate 521, providing support and guidance for the guide rod 523. The guide rod 523 is slidably mounted on the support 522. The stop block 524 is fixedly mounted on one end of the guide rod 523, and its bottom side abuts against the fixing plate 521, limiting the movement of the stop block 524 and preventing it from rotating during sliding. The deceleration belt 41... When fixing the deceleration belt 41, it abuts against the abutment 524. The deceleration belt 41 first passes over the abutment 524 and then inserts into the receiving groove 501. The spring 525 is sleeved on the guide rod 523, and the two ends of the spring 525 abut against the support 522 and the abutment 524 respectively. The spring 525 provides elastic support to the abutment 524. The abutment 524 is used to press the deceleration belt 41 to keep the deceleration belt 41 taut and prevent the deceleration belt 41 from loosening during fixing. The fixing nut 526 is connected to the other end of the guide rod 523 by threaded engagement. The fixing nut 526 abuts against the support 522. The fixing nut 526 limits the guide rod 523 to prevent it from falling off. At the same time, it can adjust the extension length of the guide rod 523, thereby adjusting the tension of the deceleration belt 41 and facilitating the fixing operation.
[0042] To prevent the deceleration belt 41 from slipping and falling off during fixing, the tensioning device 52 also includes a baffle 527. The baffle 527 is fixedly installed on the top side of the abutment block 524, and when the deceleration belt 41 abuts against the abutment block 524, its edge abuts against the baffle 527. The two ends of the deceleration belt 41 are blocked by the baffle 527 and the fixing plate 521 respectively, preventing the deceleration belt 41 from loosening.
[0043] The guardrail 6 is used to improve the safety of the equipment during operation. The guardrail 6 includes a guardrail 61 and casters 62. The guardrail 61 surrounds the outside of the base 1 and the height of the guardrail 61 is higher than the height of the material roller 2 to prevent personnel from being caught in the bag during inspection and operation. The casters 62 are fixedly installed on the bottom side of the guardrail 61 and can be used to move the guardrail 6, improving the flexibility of the device and avoiding obstruction when changing the material roller 2.
[0044] To prevent the guardrail 6 from moving during use, the guardrail 6 also includes a limiting mechanism 63. The limiting mechanism 63 includes a post 631, a slide block 632, and limiting rods 633. The post 631 is fixedly mounted on the guardrail frame 61; the slide block 632 is slidably mounted on the post 631, and to ensure the stability of the slide block 632 during sliding, the slide block 632 is connected to at least two posts 631; the limiting rods 633 are fixedly mounted on the bottom side of the slide block 632, and four limiting rods 633 are provided on the bottom side of the slide block 632. The slide 633 is symmetrically arranged about the center line of the slide 632, and the base 1 is a rectangular frame structure. Two limiting rods 633 abut against the two adjacent inner sides of the base 1, and the other two limiting rods 633 abut against the two adjacent outer sides of the base 1. After the slide 632 slides downward, it clamps the base 1 through the four limiting rods 633 at the bottom, so that the guardrail 6 is connected to the base 1 and prevents the guardrail 6 from moving. After the slide 632 slides upward, the four limiting rods 633 disengage from the base 1, and the guardrail 6 can move freely.
[0045] In order to further improve the stability of the guardrail 6 when it is fixed, as shown in Figure (1), there are two limiting mechanisms 63 on the guardrail 61, and the two limiting mechanisms 63 are symmetrically arranged about the center line of the guardrail 61, so that both ends of the guardrail 6 can be fixed.
[0046] The method of using the bag feeding rack of the fully automatic packaging machine of this utility model is as follows:
[0047] First, the worker uses a forklift to lift the material roller 2, inserts it into the rotating shaft 72, pushes the material roller 2 into the bracket 71, and installs the rotating shaft 72 onto the bracket 71. The worker then locates the starting end of the woven bag on the material roller 2, passes the woven bag sequentially through the tension roller on the tension bracket 3, and feeds it into the fully automatic baling machine. The worker then places the deceleration belt 41 onto the material roller 2 and allows the pressure bar 42 to hang freely. The fully automatic baling machine pulls the woven bag to feed it. After feeding is complete, the worker pushes the protective railing 6 to the outside of the base 1 and downwards. The sliding block 632 causes the limiting rod 633 to lock the base 1, preventing the guardrail 6 from moving. When the material roller 2 needs to be replaced, slide the sliding block 632 upward to disengage the limiting rod 633 from the base 1. After removing the guardrail 6, lift the pressure bar 42, and after the deceleration belt 41 passes over the stop block 524, put the pressure bar 42 into the limiting frame 51 and insert the deceleration belt 41 into the receiving groove 501. At this time, the deceleration belt 41 is kept taut under the pressure of the stop block 524, and the material roller 2 can be replaced.
[0048] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A bag feeding stand of a fully automatic packing machine, characterized in that: It includes a base (1), a material roller (2), a tensioning bracket (3), and an anti-overshoot mechanism (4), wherein, The material roller (2) is rotatably mounted on the base (1); The tensioning bracket (3) is fixedly mounted on the base (1); The anti-overshoot mechanism (4) includes a deceleration belt (41) and a pressure bar (42). One end of the deceleration belt (41) is fixedly mounted on the tensioning bracket (3), and the deceleration belt (41) can fit against the material roller (2). The pressure bar (42) is fixedly mounted on the other end of the deceleration belt (41).
2. A bag feeding stand for a fully automatic packing machine according to claim 1, characterized in that: It also includes a fixing mechanism (5), which includes a limiting frame (51), which is fixedly installed on the top side of the tensioning bracket (3), and the pressure bar (42) can be engaged with the limiting frame (51).
3. A bag feeding stand for a fully automatic packing machine according to claim 2, characterized in that: The limiting frame (51) includes a base plate (511) and a limiting plate (512). The base plate (511) is fixedly disposed at one end of the top side of the tensioning bracket (3). The limiting plate (512) is fixedly disposed on the top side of the base plate (511) and is inclined. The pressure bar (42) is engaged between the base plate (511) and the limiting plate (512). The limiting plate (512) has a receiving groove (501) and the deceleration belt (41) can be inserted into the receiving groove (501).
4. A bag feeding stand of a full-automatic packing machine according to claim 2, characterized in that: The fixing mechanism (5) further includes a tensioning device (52), which includes a fixing plate (521), a support (522), a guide rod (523), a stop (524), a spring (525), and a fixing nut (526). The fixing plate (521) is fixedly disposed at the other end of the top side of the tensioning bracket (3); the support (522) is fixedly disposed at the top side of the fixing plate (521); the guide rod (523) is slidably disposed on the support (522); and the stop (524) is fixedly disposed on the guide rod (525). One end of the rod (523) and the bottom side of the abutment (524) abut against the fixing plate (521), and the deceleration belt (41) abuts against the abutment (524); the spring (525) is sleeved on the guide rod (523), and the two ends of the spring (525) abut against the support (522) and the abutment (524) respectively; the fixing nut (526) is threadedly connected to the other end of the guide rod (523), and the fixing nut (526) abuts against the support (522).
5. A bag feeding stand for a fully automatic packing machine according to claim 4, characterized in that: The tensioning device (52) further includes a baffle (527), which is fixedly disposed on the top side of the abutment (524), and the edge of the deceleration belt (41) abuts against the abutment (524) when the belt (41) abuts against the abutment (524).
6. The bag feeding rack of a fully automatic packaging machine as described in claim 1, characterized in that: It also includes a guardrail (6), which includes a guardrail (61) and casters (62). The guardrail (61) surrounds the outside of the base (1), and the height of the guardrail (61) is higher than the height of the material roller (2). The casters (62) are fixedly installed on the bottom side of the guardrail (61).
7. A bag feeding stand for a fully automatic packing machine according to claim 6, characterized in that: The guardrail (6) also includes a limiting mechanism (63), which includes a column (631), a slide (632), and a limiting rod (633). The column (631) is fixedly mounted on the guardrail (61); the slide (632) is slidably mounted on the column (631); and the limiting rod (633) is fixedly mounted on the bottom side of the slide (632) and abuts against the base (1).
8. A bag feeding stand of a fully automatic packing machine according to claim 7, characterized in that: Four limiting rods (633) are provided on the bottom side of the slide (632), and the four limiting rods (633) are symmetrically arranged about the center line of the slide (632). The base (1) is a rectangular frame structure, in which two of the limiting rods (633) abut against the two adjacent sides of the inner side of the base (1), and the other two limiting rods (633) abut against the two adjacent sides of the outer side of the base (1).
9. A bag feeding stand of a fully automatic packing machine according to claim 7, characterized in that: The limiting mechanism (63) is provided in two places on the railing (61), and the two limiting mechanisms (63) are symmetrically arranged about the center line of the railing (61).
10. A bag feeding stand of a full-automatic packing machine according to claim 1, characterized in that: It also includes a roller mechanism (7), which includes a bracket (71) and a rotating shaft (72). The bracket (71) is fixedly mounted on the base (1). The rotating shaft (72) is inserted into the material roller (2), and both ends of the rotating shaft (72) extend out of the material roller (2) and are rotatably connected to the bracket (71).