Carrier tape machine for removing burrs using plasma flame

CN224768080UActive Publication Date: 2026-09-18KUNSHAN HUAZAI TECH CO LTD
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Patent Information

Application Number
CN202522401311.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-12
Publication Date
2026-09-18
Estimated Expiration
2035-11-12

AI Technical Summary

Technical Problem

[0003]在载带的生产过程中,无论是注塑成型还是冲压等工艺制造载带的口袋及外形,通常设备模具在加工时都可能使载带边缘或内部产生毛刺,这些毛刺不仅影响载带的外观质量,还可能划破与之配合的盖带,为此,急需进行技术改进

Benefits of technology

1、本实用新型提出的一种使用等离子火焰去除毛刺的载带机,对比现有去除毛刺的载带机,该去除毛刺的载带机使用时,通过火焰式等离子装置发射的高温等离子火焰,当载带在装置前经过时,等离子体的高速粒子流会对毛刺产生冲击力,在热作用和粒子流冲击的双重影响下,毛刺被彻底去除。

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Abstract

The utility model relates to the technical field of tape -automatic bonding machine, disclose a kind of burr removal tape -automatic bonding machine using plasma flame, including big board, the outer wall of the outer wall of big board front end is rotatably connected with multiple material guiding wheels, the one side fixed connection of big board front end outer wall has support frame, the inner wall rotatably connected with traction wheel of support frame, the front end fixed connection of support frame upper surface has guide plate, the outer wall of the one side of guide plate is rotatably connected with multiple limit top wheels, the other side fixed connection of big board front end outer wall has support, the upper end and lower end of support are respectively fixed connection has lower backplate and upper backplate. In the utility model, when the burr removal tape -automatic bonding machine is used, the high-temperature plasma flame emitted by the flame-type plasma device, when the tape is passed in front of the device, the high-speed particle flow of plasma will produce impact force on the burr, under the double influence of thermal action and particle flow impact, the burr is completely removed.
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Description

Technical Field

[0001] This utility model relates to the field of carrier tape machine technology, and in particular to a carrier tape machine that uses plasma flame to remove burrs. Background Technology

[0002] As is well known, carrier tape is a strip-shaped material used for packaging and transporting electronic components. It is usually made of plastic or paper and has equally spaced grooves on its surface to carry small electronic components such as chips, resistors, and capacitors. Its surface can be covered with a sealing tape to form a sealed protection to prevent the components from being damaged, contaminated, or subjected to electrostatic interference during transportation and SMT assembly.

[0003] During the production of carrier tapes, whether it is injection molding or stamping to manufacture the pockets and shapes of the carrier tapes, the equipment molds may produce burrs on the edges or inside of the carrier tapes during processing. These burrs not only affect the appearance quality of the carrier tapes, but may also tear the cover tapes that they are used with. Therefore, technical improvements are urgently needed. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a carrier belt deburring machine using a plasma flame. When this deburring carrier belt machine is in use, a high-temperature plasma flame emitted by a flame-type plasma device is used. When the carrier belt passes in front of the device, the high-speed particle flow of the plasma will exert an impact force on the burrs. Under the dual influence of thermal effect and particle flow impact, the burrs are completely removed.

[0005] To achieve the above objectives, the present invention provides the following technical solution: A carrier belt deburring machine using plasma flame includes a large plate. Multiple guide wheels are rotatably connected to the outer wall of the front end of the large plate. A support frame is fixedly connected to one side of the front end of the large plate. A traction wheel is rotatably connected to the inner wall of the support frame. A guide plate is fixedly connected to the front end of the upper surface of the support frame. Multiple limiting top wheels are rotatably connected to the outer wall of one side of the guide plate. A bracket is fixedly connected to the other side of the front end of the large plate. A lower support plate and an upper support plate are fixedly connected to the upper and lower ends of the bracket, respectively. A flame-type plasma device is connected through the inner wall of the lower support plate. Multiple carrier belt limiting grooves are formed on both sides of the upper surface of the upper support plate.

[0006] Compared with existing deburring carrier belt machines, this deburring carrier belt machine, through the coordinated operation of multiple guide wheels, traction wheels, and limit top wheels, can maintain a stable state of the carrier belt during transportation, facilitating precise deburring by plasma flame. The dust collection system, consisting of a suction hood, suction pipe, and vacuum pump, can promptly remove debris generated during the deburring process, avoiding secondary pollution or damage to the equipment and carrier belt caused by debris residue. This improves the safety and stability of equipment operation and demonstrates high practicality.

[0007] Furthermore, limit holes are provided at the four corners of the upper surface of the upper support plate, and abutment blocks are placed on the inner walls of the limit holes. A pressure block is fixedly connected to the upper end of each pair of abutment blocks. The above technical solution facilitates the limiting of the carrier belt by using the pressure block.

[0008] Furthermore, the upper end of the bracket is provided with a suction hood, and a suction pipe is connected through the upper end of the suction hood. The rear end of the suction pipe is fixedly connected to the suction end of the vacuum pump. The above technical solution allows for easy application of suction force to the suction hood via a vacuum pump.

[0009] Furthermore, the outer walls of both the guide wheel and the traction wheel are covered with a carrier belt; The above technical solution facilitates smooth conveying of the carrier belt through the guide wheel and traction wheel.

[0010] Furthermore, a servo motor is fixedly connected to one side of the outer wall at the rear end of the large plate, and a traction wheel is fixedly connected to the output end of the servo motor; The above technical solution allows the servo motor to easily drive the traction wheel to rotate, which is then used in conjunction with the conveyor belt.

[0011] Furthermore, multiple carrier belt limiting grooves are provided on both sides of the upper surface of the upper support plate; The above technical solution facilitates the simultaneous transport of multiple carrier belts through the carrier belt limiting groove.

[0012] This utility model has the following beneficial effects: 1. The present invention proposes a carrier machine for removing burrs using plasma flame. Compared with existing carrier machines for removing burrs, when the carrier machine is used, the high-temperature plasma flame emitted by the flame plasma device causes the high-speed particle flow of the plasma to impact the burrs as the carrier passes in front of the device. Under the dual influence of heat and particle flow impact, the burrs are completely removed.

[0013] 2. This utility model proposes a carrier belt deburring machine using plasma flame. Compared with existing deburring carrier belt machines, this deburring carrier belt machine, through the coordinated work of multiple guide wheels, traction wheels, and limit top wheels, can keep the carrier belt in a stable state during transportation, facilitating precise deburring by the plasma flame. The dust collection system, composed of a suction hood, suction pipe, and vacuum pump, can promptly remove the generated debris during the deburring process, and avoids secondary pollution or damage to the equipment and carrier belt caused by debris residue, thus improving the safety and stability of equipment operation and demonstrating high practicality. Attached Figure Description

[0014] Figure 1 This is an isometric view of a carrier machine for deburring using plasma flame, as proposed in this utility model. Figure 2 This is a bottom view schematic diagram of a carrier machine that uses plasma flame to remove burrs according to the present invention. Figure 3 An exploded schematic diagram of the suction hood in a carrier machine that uses plasma flame to remove burrs, as proposed in this utility model. Figure 4 for Figure 3 Enlarged view of point A in the middle; Figure 5 This is a front view of a carrier tape machine that uses plasma flame to remove burrs, as proposed in this utility model.

[0015] Legend: 1. Large plate; 2. Guide roller; 3. Support frame; 4. Traction wheel; 5. Guide plate; 6. Limiting top wheel; 7. Bracket; 8. Lower support plate; 9. Upper support plate; 10. Flame plasma device; 11. Press block; 12. Abutment block; 13. Carrier belt; 14. Servo motor; 15. Vacuum pump; 16. Suction pipe; 17. Suction hood. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Reference Figure 1-5This utility model provides an embodiment of a carrier belt deburring machine using plasma flame, comprising a large plate 1, with multiple guide wheels 2 rotatably connected to the outer wall of the front end of the large plate 1, a support frame 3 fixedly connected to one side of the front end of the large plate 1, a traction wheel 4 rotatably connected to the inner wall of the support frame 3, a guide plate 5 fixedly connected to the front end of the upper surface of the support frame 3, multiple limiting top wheels 6 rotatably connected to one side of the outer wall of the guide plate 5, a bracket 7 fixedly connected to the other side of the front end of the large plate 1, a lower support plate 8 and an upper support plate 9 fixedly connected to the upper and lower ends of the bracket 7 respectively, a flame plasma device 10 penetratingly connected to the inner wall of the lower support plate 8, and multiple carrier belt limiting grooves opened on both sides of the upper surface of the upper support plate 9.

[0018] Compared with existing deburring carrier belt machines, this deburring carrier belt machine, through the coordinated work of multiple guide wheels 2, traction wheels 4, and limit top wheels 6, can keep the carrier belt 13 in a stable state during transportation, facilitating precise deburring by plasma flame. The dust collection system composed of suction hood 17, suction pipe 16, and vacuum pump 15 can promptly remove the generated debris during the deburring process, and avoid secondary pollution or damage to the equipment and carrier belt caused by debris residue, thus improving the safety and stability of equipment operation and demonstrating high practicality.

[0019] Limiting holes are provided at the four corners of the upper surface of the upper support plate 9. A stop block 12 is placed on the inner wall of each limiting hole, and a pressure block 11 is fixedly connected to the upper end of each pair of stop blocks 12. The pressure block 11 facilitates the limiting of the carrier belt 13.

[0020] A suction hood 17 is provided at the upper end of the bracket 7. A suction pipe 16 is connected through the upper end of the suction hood 17. The rear end of the suction pipe 16 is fixedly connected to the suction end of the vacuum pump 15. The vacuum pump 15 facilitates the application of suction force to the suction hood 17.

[0021] The outer walls of both the guide wheel 2 and the traction wheel 4 are covered with a carrier belt 13; The guide wheel 2 and the traction wheel 4 facilitate the smooth transport of the carrier belt 13.

[0022] A servo motor 14 is fixedly connected to one side of the outer wall at the rear end of the large plate 1, and a traction wheel 4 is fixedly connected to the output end of the servo motor 14. The servo motor 14 facilitates the rotation of the traction wheel 4, which is coordinated with the conveyor belt 13 for transport.

[0023] Multiple carrier belt limiting grooves are provided on both sides of the upper surface of the upper support plate 9; The carrier belt limiting groove facilitates the simultaneous transport of multiple sets of carrier belts 13.

[0024] Working principle: During use, the carrier belt machine drives the traction wheel 4 via the servo motor 14 to move the carrier belt 13 smoothly. The transmission stability is maintained by the guide wheel 2 and the limiting top wheel 6. When the carrier belt 13 passes through the flame plasma device 10, the high temperature and high speed plasma stream emitted by it accurately removes the burrs of the components through the dual action of thermal melting and particle impact. At the same time, the dust collection system driven by the vacuum pump 15 removes the debris in real time to avoid secondary pollution, thus achieving efficient and clean automated deburring processing.

[0025] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A carrier tape machine for deburring using plasma flame, comprising a large plate (1), characterized in that: Multiple guide wheels (2) are rotatably connected to the outer wall of the front end of the large plate (1). A support frame (3) is fixedly connected to one side of the front end of the large plate (1). A traction wheel (4) is rotatably connected to the inner wall of the support frame (3). A guide plate (5) is fixedly connected to the front end of the upper surface of the support frame (3). Multiple limiting top wheels (6) are rotatably connected to the outer wall of one side of the guide plate (5). A bracket (7) is fixedly connected to the other side of the front end of the large plate (1). A lower support plate (8) and an upper support plate (9) are fixedly connected to the upper and lower ends of the bracket (7), respectively. A flame plasma device (10) is connected through the inner wall of the lower support plate (8).

2. A carrier belt machine for deburring using plasma flame according to claim 1, characterized in that: Limiting holes are provided at the four corners of the upper surface of the upper support plate (9), and abutment blocks (12) are placed on the inner wall of each limiting hole. A pressure block (11) is fixedly connected to the upper end of each pair of abutment blocks (12).

3. A carrier belt deburring machine using plasma flame according to claim 1, characterized in that: The upper end of the bracket (7) is provided with a suction hood (17), and the upper end of the suction hood (17) is connected to a suction tube (16). The rear end of the suction tube (16) is fixedly connected to the suction end of the vacuum pump (15).

4. A carrier belt deburring machine using plasma flame according to claim 1, characterized in that: The outer walls of both the guide wheel (2) and the traction wheel (4) are covered with a carrier belt (13).

5. A carrier belt deburring machine using plasma flame according to claim 1, characterized in that: A servo motor (14) is fixedly connected to one side of the outer wall of the rear end of the large plate (1), and a traction wheel (4) is fixedly connected to the output end of the servo motor (14).

6. A carrier belt deburring machine using plasma flame according to claim 1, characterized in that: Multiple carrier belt limiting grooves are provided on both sides of the upper surface of the upper support plate (9).