A microfiber fabric leveling device

Abstract

This utility model relates to the field of fabric processing technology, specifically to a microfiber fabric leveling device, including a processing frame. Conveyor frames are installed on the front and rear sides of the top of the processing frame. Conveyor rollers are installed on the inner wall of the conveyor frames. Side plates are installed on both sides of the top of the processing frame. An installation roller is positioned between the two sets of side plates. An installation plate is provided on the surface of the installation roller. A through hole is formed on the surface of the installation plate. An installation hole is formed on the surface of the installation roller, and an installation bolt is installed inside the installation hole. This utility model, by setting up components such as the installation roller, installation plate, through hole, installation hole, and installation bolt, allows the installation bolt to be installed into the installation hole through the through hole. The installation bolt restricts the installation plate, and the installed installation plate supports the conveyed fabric, allowing the fabric to unfold and level, preventing folding during fabric conveying and winding.

Description

Technical Field

[0001] This utility model relates to the field of fabric processing technology, specifically to a microfiber fabric leveling device. Background Technology

[0002] Microfiber is a synthetic fiber with extremely fine individual fibers. It is mainly composed of two polyester polymer materials: polyester and polyamide. Due to its extremely fine fibers, the fabric woven from it has a very soft and smooth feel. Unlike ordinary towels, it does not rub against the surface of objects, making it ideal for wiping delicate and smooth surfaces such as high-end glasses, camera lenses, screens, and car paint. It leaves almost no watermarks and does not shed lint. Moreover, microfiber is made of strong synthetic materials, has good wear resistance, and a long service life. After proper cleaning, it can be reused many times. From household cleaning to high-end clothing to precision industry, its applications are everywhere. With proper use and maintenance, it is a highly efficient, durable, and multifunctional modern material.

[0003] This refers to a series of processes that require pretreatment, dyeing, printing, finishing, and washing when processing fabrics. During the processing of fabrics through the above processes, due to storage or transportation reasons, the fabric may become wrinkled or uneven, causing the wrinkled parts at the edges of the fabric to stack when the fabric is rolled up. Utility Model Content

[0004] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a microfiber fabric leveling device, which can effectively solve the problem of stacking of the folded parts at the edge of the fabric when the fabric is rolled up in the existing technology.

[0005] To achieve the above objectives, this utility model provides the following technical solution: This utility model provides a microfiber fabric leveling device, including a processing frame, a conveyor frame installed on the front and rear sides of the top of the processing frame, a conveyor roller installed on the inner wall of the conveyor frame, side plates installed on both sides of the top of the processing frame, an installation roller arranged between the two sets of side plates, an installation plate provided on the surface of the installation roller, a through hole opened on the surface of the installation plate, an installation hole opened on the surface of the installation roller, and an installation bolt installed inside the installation hole.

[0006] Furthermore, the top of the processing frame is provided with an installation tube, which is installed between two sets of side plates. There are two sets of installation tubes. The side of the side plate is provided with a connecting tube, which is connected to the installation tube. A sleeve is fitted on the surface of the installation tube, and a nozzle is connected to the surface of the sleeve. Sealed bearings are installed on both sides of the surface of the sleeve.

[0007] Furthermore, a mounting base is fixedly installed on the surface of the side plate, a drive motor is installed at the bottom of the mounting base, a gear is installed at the output end of the drive motor, and a gear ring is installed on the surface of the sleeve.

[0008] Furthermore, a base frame is provided on the top of the processing frame, a heating plate is installed on the inner wall of the base frame, a top frame is provided on the top of the base frame, and an extrusion roller rotates on the inner wall of the top frame. Both the base frame and the top frame are installed between two sets of side plates.

[0009] Furthermore, the side plate has a moving groove on its surface, the end of the mounting roller extends into the moving groove, and the side plate has a plurality of insertion holes on its surface.

[0010] Furthermore, a support bearing is installed at the end of the mounting roller, and a mounting block is installed on the surface of the support bearing. Movable holes are provided on both the front and rear sides of the surface of the mounting block, and limiting holes communicating with the movable holes are provided on both the front and rear sides of the surface of the mounting block.

[0011] Furthermore, a movable rod is inserted into the interior of the movable hole, and a limiting block located inside the limiting hole is installed at the end of the movable rod. The limiting block is inserted into the insertion hole.

[0012] Furthermore, a pull plate is installed on the side of the movable rod away from the limiting block, and a tension spring is installed on the surface of the pull plate. The tension spring is sleeved on the surface of the movable rod, and the end of the tension spring away from the pull plate is connected to the mounting block.

[0013] The technical solution provided by this utility model has the following advantages compared with the known prior art: I. This utility model, by setting up components such as mounting rollers, mounting plates, through holes, mounting holes and mounting bolts, allows the mounting bolts to be installed into the mounting holes through the through holes, thereby restricting the mounting plates. The installed mounting plates can support the conveyed fabric, allowing the fabric to be flattened after unfolding, and preventing folding during the conveying and winding of the fabric. II. This utility model, by setting up components such as an installation pipe, sleeve, nozzle, drive motor, gear, and gear ring, allows steam to be sprayed from the nozzle when the installation pipe is connected to an external steam source. The sprayed steam can relax the fibers with heat and moisture. After the drive motor is started, it can drive the gear to rotate, and the gear drives the gear ring to rotate. The gear ring drives the sleeve to rotate between the installation pipe and the nozzle, which can adjust the angle of the steam sprayed from the nozzle, ensuring that the steam can instantly wrap around and penetrate the fabric. This allows the heating plate and the extrusion pipe to work together to dry the fabric, further maintaining the flatness of the fabric during conveying and winding. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a three-dimensional structural diagram of the mounting roller of this utility model; Figure 3 This is a three-dimensional cross-sectional view of the mounting block of this utility model; Figure 4 This is a three-dimensional cross-sectional view of the base frame structure of this utility model; Figure 5 This is a three-dimensional structural diagram of the mounting pipe of this utility model.

[0016] Reference numerals: 1. Processing frame; 2. Conveyor frame; 3. Conveyor roller; 4. Side plate; 5. Mounting roller; 6. Mounting plate; 7. Through hole; 8. Mounting hole; 9. Mounting bolt; 10. Mounting pipe; 11. Connecting pipe; 13. Base frame; 14. Heating plate; 15. Top frame; 16. Extrusion roller; 17. Moving groove; 18. Insertion hole; 19. Support bearing; 20. Mounting block; 21. Movable hole; 22. Restricting hole; 23. Moving rod; 24. Restricting block; 25. Pull plate; 26. Tension spring; 27. Sleeve; 28. Nozzle; 29. ​​Sealed bearing; 30. Mounting seat; 31. Drive motor; 32. Gear; 33. Gear ring. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0018] The present invention will be further described below with reference to the embodiments.

[0019] See attached document Figures 1-5A microfiber fabric leveling device includes a processing frame 1, with conveyor frames 2 installed on the front and rear sides of the top of the processing frame 1. Conveyor rollers 3 are installed on the inner wall of the conveyor frames 2. Side plates 4 are installed on both sides of the top of the processing frame 1. An installation roller 5 is positioned between the two sets of side plates 4. An installation plate 6 is provided on the surface of the installation roller 5. A through hole 7 is formed on the surface of the installation plate 6, and an installation hole 8 is formed on the surface of the installation roller 5. An installation bolt 9 is installed inside the installation hole 8. The installation plate 6 is arc-shaped, allowing the installation bolt 9 to be installed into the installation hole by passing it through the through hole 7. After installation of mounting plate 6 in step 8, two sets of mounting plates 6 can be combined and installed so that the mounting plate 6 protruding from the mounting roller 5 supports the fabric, tightens the conveyed fabric, unfolds and flattens the wrinkled fabric, and allows the fabric to be rolled up smoothly. The side plate 4 has a moving groove 17 on its surface, and the end of the mounting roller 5 extends into the moving groove 17. The side plate 4 has several insertion holes 18 on its surface, which can move the mounting roller 5 along the moving groove 17 to adjust the tension of the fabric.

[0020] See attached document Figures 1-5 The top of the processing frame 1 is provided with an installation pipe 10. The surface of the installation pipe 10 is provided with an opening. The installation pipe 10 is installed between two sets of side plates 4. There are two sets of installation pipes 10. The side of the side plate 4 is provided with a connecting pipe 11. The connecting pipe 11 is connected to the installation pipe 10. The surface of the installation pipe 10 is fitted with a sleeve 27. The surface of the sleeve 27 is connected to a nozzle 28. Both sides of the surface of the sleeve 27 are equipped with sealing bearings 29. The sealing bearings 29 can seal the gap between the sleeve 27 and the installation pipe 10, thereby reducing steam leakage. Steam can enter the installation pipe 10 through the connecting pipe 11 and then be sprayed out from the nozzle 28. The steam can then perform hot and wet relaxation on the fabric fibers, so that the fabric can be tensioned during conveying, making it easier to flatten and roll up the fabric. It is worth noting that dry saturated steam can be used. Dry saturated steam has the advantages of strong penetration and high heating efficiency, so that the fabric will not be wetted after the steam is sprayed out.

[0021] In addition, a mounting base 30 is fixedly installed on the surface of the side plate 4, a drive motor 31 is installed at the bottom of the mounting base 30, a gear 32 is installed at the output end of the drive motor 31, and a toothed ring 33 is installed on the surface of the sleeve 27. The teeth of the two sets of toothed rings 33 mesh with each other, and the gear 32 meshes with the surface of the upper toothed ring 33. After the drive motor 31 is started, it can drive the gear 32 to rotate, the gear 32 drives the upper toothed ring 33 to rotate, and the upper toothed ring 33 drives the lower toothed ring 33 to rotate. This allows the toothed ring 33 to drive the sleeve 27 to rotate around the mounting tube 10, adjusting the angle of the nozzle 28 on the surface of the sleeve 27, so that the steam sprayed from the nozzle 28 can relax the fibers of the fabric with heat and moisture, and can flatten the fabric.

[0022] See attached document Figures 1-3 The processing frame 1 has a base frame 13 on top, a heating plate 14 installed on the inner wall of the base frame 13, a top frame 15 on top of the base frame 13, and a squeezing roller 16 rotating on the inner wall of the top frame 15. The base frame 13 and the top frame 15 are both installed between two sets of side plates 4, so that the heating plate 14 is heated after being powered on, thereby enabling the heating plate 14 to iron the fabric. The squeezing roller 16 installed on the inner wall of the top frame 15 can squeeze the fabric, thereby helping to iron the wrinkled fabric.

[0023] See attached document Figures 1-3 A support bearing 19 is installed at the end of the mounting roller 5. A mounting block 20 is installed on the surface of the support bearing 19. Movable holes 21 are opened on the front and rear sides of the surface of the mounting block 20. Restriction holes 22 connected to the movable holes 21 are opened on the front and rear sides of the surface of the mounting block 20. A moving rod 23 is inserted into the movable hole 21. A restriction block 24 located inside the restriction hole 22 is installed at the end of the moving rod 23. The restriction block 24 is inserted into the insertion hole 18. The mounting roller 5 can be restricted by the support bearing 19 and the mounting block 20 to prevent the mounting roller 5 from moving and separating from the moving groove 17. When the moving rod 23 is moved, the restriction block 24 can be inserted into the restriction hole 22, thereby restricting the mounting roller 5 after the height is adjusted, so that the height of the mounting roller 5 can support the fabric after adjustment.

[0024] In addition, a pull plate 25 is installed on the side of the moving rod 23 away from the limiting block 24. A tension spring 26 is installed on the surface of the pull plate 25. The tension spring 26 is sleeved on the surface of the moving rod 23, and the end of the tension spring 26 away from the pull plate 25 is connected to the mounting block 20. When the pull plate 25 is pulled, the moving rod 23 can be moved, so that the moving rod 23 can drive the limiting block 24 to separate from the insertion groove, making it easier to remove the restriction on the mounting roller 5 and move the mounting roller 5.

[0025] Working principle: Place the mounting plate 6 on the surface of the mounting roller 5, aligning the through hole 7 on the surface of the mounting plate 6 with the mounting hole 8. Pass the mounting bolt 9 through the through hole 7 and tighten it, causing the mounting bolt 9 to move into the mounting hole 8, thus pressing the mounting plate 6 against it. The fabric is then passed through the inside of the conveying roller 3, over the surface of the mounting plate 6, and sequentially through the inside of the base frame 13 and top frame 15 before being wound up. Before conveying and winding the fabric, pull the pull plate 25, causing it to move the limiting block 24 into the limiting groove via the moving rod 23, and pushing the mounting roller 5 upwards. This adjusts the height of the mounting roller 5, supporting the fabric and adjusting its tension. This helps to open up the edges of fabric wrinkles, preventing wrinkles from affecting the fabric's appearance. To improve the quality of the fabric winding, the connecting pipe 11 is connected to an external steam source during fabric conveying. This allows the external steam to be guided into the mounting pipe 10. The steam in the mounting pipe 10 is then sprayed out through the nozzle 28. When the nozzle 28 is used to spray the steam, the drive motor 31 is started, causing the drive motor 31 to drive the gear 32 to rotate. The gear 32 drives the sleeve 27 to rotate through the gear ring 33, and the sleeve 27 drives the nozzle 28 to rotate. Adjusting the position of the steam sprayed onto the fabric surface allows the sprayed steam to heat and moisten the fabric fibers, which can loosen the fabric fibers. Subsequently, when passing through the inner side of the top frame 15 and the bottom frame 13, the heating plate 14 can heat the fabric, which can iron the fabric flat, making the fabric smoother and preventing wrinkles during fabric conveying and winding, thus ensuring the flatness of the fabric.

[0026] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of this utility model.

Claims

1. An ultra-fine fiber fabric leveling device comprising a processing frame (1), characterized in that: The processing frame (1) is equipped with a conveyor frame (2) on the front and rear sides of the top. The inner wall of the conveyor frame (2) is equipped with a conveyor roller (3). The processing frame (1) is equipped with side plates (4) on both sides of the top. The two sets of side plates (4) are provided with an installation roller (5). The surface of the installation roller (5) is provided with an installation plate (6). The surface of the installation plate (6) is provided with a through hole (7). The surface of the installation roller (5) is provided with an installation hole (8). The installation hole (8) is provided with an installation bolt (9).

2. The microfiber fabric leveling device according to claim 1, characterized in that, The top of the processing frame (1) is provided with an installation tube (10), which is installed between two sets of side plates (4). There are two sets of installation tubes (10). The side of the side plate (4) is provided with a connecting tube (11), which is connected to the installation tube (10). The surface of the installation tube (10) is covered with a sleeve (27), and the surface of the sleeve (27) is connected to a nozzle (28). Sealed bearings (29) are installed on both sides of the surface of the sleeve (27).

3. The microfiber fabric leveling device according to claim 2, characterized in that, A mounting base (30) is fixedly installed on the surface of the side plate (4), a drive motor (31) is installed at the bottom of the mounting base (30), a gear (32) is installed at the output end of the drive motor (31), and a gear ring (33) is installed on the surface of the sleeve (27).

4. The microfiber fabric leveling device according to claim 1, characterized in that, The processing frame (1) is provided with a base frame (13) at the top, a heating plate (14) is installed on the inner wall of the base frame (13), a top frame (15) is provided on the top of the base frame (13), and an extrusion roller (16) rotates on the inner wall of the top frame (15). The base frame (13) and the top frame (15) are both installed between two sets of side plates (4).

5. The microfiber fabric leveling device according to claim 1, characterized in that, The side plate (4) has a moving groove (17) on its surface, and the end of the mounting roller (5) extends into the moving groove (17). The side plate (4) has a plug hole (18) on its surface, and there are several plug holes (18).

6. The microfiber fabric leveling device according to claim 5, characterized in that, The end of the mounting roller (5) is equipped with a support bearing (19), and the surface of the support bearing (19) is equipped with a mounting block (20). The front and rear sides of the surface of the mounting block (20) are provided with movable holes (21), and the front and rear sides of the surface of the mounting block (20) are provided with limiting holes (22) that communicate with the movable holes (21).

7. The microfiber fabric leveling device according to claim 6, characterized in that, A movable rod (23) is inserted into the movable hole (21), and a limiting block (24) located inside the limiting hole (22) is installed at the end of the movable rod (23). The limiting block (24) is inserted into the insertion hole (18).

8. The microfiber fabric leveling device according to claim 7, characterized in that, A pull plate (25) is installed on the side of the moving rod (23) away from the limiting block (24). A tension spring (26) is installed on the surface of the pull plate (25). The tension spring (26) is sleeved on the surface of the moving rod (23), and the end of the tension spring (26) away from the pull plate (25) is connected to the mounting block (20).

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