A kind of grid cloth supporting device for building insulation board
Patent Information
- Application Number
- CN202522292130.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-10-29
AI Technical Summary
[0003]但是现有的装置还存在一些问题,为了减少网格布的边缘数量,因此将传统的使用两个网格布对保温板进行包裹的方法修改成使用一个网格布,将该网格布放置在运输机上,并使保温板位于网格布上,然后折叠网格布,使网格布对保温板进行包裹工作,但是这种方法由于保温板有多个小的板材构成,因此板材之间存在一定的间隙,从而导致网格布不能够很好的与保温板之间进行贴合,因此容易导致保温板从网格布包裹区域脱落,从而造成人员的伤亡
[0022]Beneficial Effects: This utility model relates to a leveling device for mesh fabric on building insulation boards. To tighten the mesh fabric and reduce the gaps between insulation boards, the device includes a tightening unit. After the mesh fabric wraps around the insulation board, the overlapping unit helps the mesh board and insulation board adhere together. Then, a fixed motor starts working, driving one tightening roller to rotate. Through a connecting part, the other tightening roller rotates. The two rollers rotate in opposite directions. A lifting part then operates, causing the two tightening rollers to contact the folds of the mesh fabric. The rotation of the tightening rollers moves the mesh fabric, causing the folds to approach, contact, and then move away from each other, thus tightening the mesh fabric. Simultaneously, the tightening of the mesh fabric also compresses the insulation board, reducing the gaps between the insulation boards and preventing the insulation board from falling off the area covered by the mesh fabric.
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Figure CN224768110U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of building insulation boards, specifically relating to a leveling device for the mesh fabric on building insulation boards. Background Technology
[0002] Alkali-resistant fiberglass mesh is wrapped around the surface and sides of the insulation board and sewn in place using finishing seams, thus securing the mesh to the insulation board. This enhances the overall integrity of the insulation layer, disperses stress, prevents cracking, and provides impact resistance. It is suitable for exterior wall and roof insulation systems, ensuring both insulation performance and structural durability.
[0003] However, existing devices still have some problems. In order to reduce the number of edges of the mesh cloth, the traditional method of using two mesh cloths to wrap the insulation board has been modified to use one mesh cloth. The mesh cloth is placed on the conveyor, and the insulation board is placed on the mesh cloth. Then the mesh cloth is folded to wrap the insulation board. However, because the insulation board is composed of multiple small boards, there are certain gaps between the boards. As a result, the mesh cloth cannot adhere well to the insulation board, which can easily cause the insulation board to fall off the mesh cloth wrapping area, resulting in personal injury or death.
[0004] Therefore, how to keep the mesh fabric in a tight state and reduce the gap between the insulation boards is a problem that needs to be solved. Utility Model Content
[0005] Purpose of the utility model: To provide a leveling device for the mesh fabric on building insulation boards, so as to solve the above-mentioned problems existing in the prior art.
[0006] Technical solution: A leveling device for mesh fabric on building insulation boards, comprising:
[0007] The container body, the pressing assembly disposed inside the container body, the conveyors symmetrically disposed at both ends of the container body, the tightening unit located at one end of the container body, and the multiple overlapping units symmetrically disposed on one of the conveyors;
[0008] The tightening unit includes a mounting frame fixedly connected to the transport machine, a lifting part symmetrically arranged on the mounting frame, a lifting frame connected to the lifting part, and a tightening part arranged on the lifting frame;
[0009] The tightening part includes a mounting base disposed on the lifting frame, two tightening rollers with opposite rotation directions disposed on the mounting base, a fixed motor connected to one of the tightening rollers, and a connecting part for connecting the two tightening rollers.
[0010] In a further embodiment, the lifting unit includes at least two lifting cylinders symmetrically arranged on the mounting frame, and a guide frame connected to the output end of the lifting cylinders;
[0011] The guide frame has a U-shaped structure, and the free end of the guide frame passes through the mounting frame and is connected to the lifting frame.
[0012] In a further embodiment, the connecting part includes a connecting plate and a first gear connected to one end of the tightening roller, a locking plate for connecting the connecting plate, a connecting shaft between the locking plate and the connecting plate, and a second gear sleeved on the connecting shaft;
[0013] The two second gears mesh with each other, and the second gears mesh with the first gear respectively;
[0014] A ball bearing is provided between the tightening roller and the connecting plate.
[0015] In a further embodiment, the overlapping unit includes a base fixedly mounted on the transport machine, an adjusting motor fixedly mounted on the base, a transmission part connected to the output end of the adjusting motor, a limiting frame connected to the transmission part, and a plurality of limiting rods disposed on the limiting frame.
[0016] In a further embodiment, there is a predetermined value between the connection between the limiting rod and the limiting frame and the ground, and the value between the connection and the ground gradually decreases along the movement direction of the insulation board.
[0017] In a further embodiment, the transmission unit includes a first bevel gear connected to the output end of the regulating motor and located on the base, a movable shaft disposed on the base, a second bevel gear sleeved on the movable shaft and meshing with the first bevel gear, and a third gear sleeved on the movable shaft.
[0018] In a further embodiment, the transmission unit further includes a fourth gear disposed on the base and meshing with the third gear, a cam disposed on the fourth gear, and a swing member abutting against the outer periphery of the cam;
[0019] The swinging component is connected to the limiting frame.
[0020] In a further embodiment, the swing member includes a rotating shaft rotatably connected to the base, a rocker arm sleeved on the rotating shaft, and a drive wheel disposed at one end of the rocker arm.
[0021] The other end of the rocker arm is connected to the limiting frame, and the drive wheel abuts axially against the cam.
[0022] Beneficial Effects: This utility model relates to a leveling device for mesh fabric on building insulation boards. To tighten the mesh fabric and reduce the gaps between insulation boards, the device includes a tightening unit. After the mesh fabric wraps around the insulation board, the overlapping unit helps the mesh board and insulation board adhere together. Then, a fixed motor starts working, driving one tightening roller to rotate. Through a connecting part, the other tightening roller rotates. The two rollers rotate in opposite directions. A lifting part then operates, causing the two tightening rollers to contact the folds of the mesh fabric. The rotation of the tightening rollers moves the mesh fabric, causing the folds to approach, contact, and then move away from each other, thus tightening the mesh fabric. Simultaneously, the tightening of the mesh fabric also compresses the insulation board, reducing the gaps between the insulation boards and preventing the insulation board from falling off the area covered by the mesh fabric. Attached Figure Description
[0023] Figure 1 This is a perspective view of the present invention.
[0024] Figure 2 This is a perspective view of the tightening unit of this utility model.
[0025] Figure 3 This is a schematic diagram of the lifting part of this utility model.
[0026] Figure 4 This is a schematic diagram of the tightening part of this utility model.
[0027] Figure 5 This is a schematic diagram of the overlapping unit of this utility model.
[0028] Figure 6 This is a schematic diagram of the cam of this utility model.
[0029] Figure 7 This is a schematic diagram of the transmission part of this utility model.
[0030] The figures are labeled as follows: 1. Housing; 2. Tensioning unit; 21. Mounting frame; 22. Lifting cylinder; 23. Guide frame; 24. Lifting frame; 25. Tensioning part; 251. Fixed motor; 252. Tensioning roller; 253. Mounting seat; 254. First gear; 255. Second gear; 256. Locking plate; 257. Connecting plate; 258. Connecting shaft; 3. Overlapping unit; 31. Base; 32. Adjusting motor; 33. First bevel gear; 34. Movable shaft; 35. Second bevel gear; 36. Third gear; 37. Fourth gear; 38. Cam; 39. Rotating shaft; 310. Rocker arm; 311. Limiting frame; 312. Limiting rod; 313. Drive wheel; 4. Conveyor. Detailed Implementation
[0031] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
[0032] Many specific details are set forth in the following description in order to provide a full understanding of the invention. However, the invention may also be practiced in other ways different from those described herein, and those skilled in the art can make similar extensions without departing from the spirit of the invention. Therefore, the invention is not limited to the specific embodiments disclosed below.
[0033] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places throughout this specification does not necessarily refer to the same embodiment, nor is it a single embodiment or an embodiment selectively excluded from other embodiments.
[0034] The enclosure 1 includes a pressing assembly inside the enclosure 1, conveyors 4 symmetrically arranged at both ends of the enclosure 1, a tightening unit 2 located at one end of the enclosure 1, and two overlapping units 3 symmetrically arranged on one of the conveyors 4. The tightening unit 2 includes a mounting frame 21 fixedly connected to the conveyor 4, a lifting part symmetrically arranged on the mounting frame 21, a lifting frame 24 connected to the lifting part, and a tightening part 25 arranged on the lifting frame 24. The tightening part 25 includes a mounting base 253 arranged on the lifting frame 24, two tightening rollers 252 with opposite rotation directions arranged on the mounting base 253, a fixed motor 251 connected to one of the tightening rollers 252, and a mechanism for... The connecting part connects the two tightening rollers 252; through the operation of the overlapping unit 3, the mesh plate and the insulation board can be bonded together. Then the fixed motor 251 starts to work, and the moving fixed motor 251 can drive one of the tightening rollers 252 to rotate. Then, through the set connecting part, it can drive the other tightening roller 252 to rotate. At this time, the two tightening rollers 252 rotate in opposite directions. Then the lifting part starts to work, and the moving lifting part can make the two tightening rollers 252 abut against the folds of the mesh cloth respectively. Then, through the rotation of the tightening rollers 252, the mesh cloth can be moved, so that the folds can approach each other, contact each other, and then move away from each other, thereby completing the tightening work of the mesh cloth.
[0035] The lifting unit includes at least two lifting cylinders 22 symmetrically arranged on the mounting frame 21, and a guide frame 23 connected to the output end of the lifting cylinders 22. The guide frame 23 has a U-shaped structure, and its free end passes through the mounting frame 21 and is connected to the lifting frame 24. When it is necessary to make the tightening roller 252 abut against the mesh fabric to complete the tightening of the mesh fabric, the lifting cylinder 22 starts to work. The moving lifting cylinder 22 can drive the guide frame 23 to start working. At this time, the moving guide frame 23 can drive the lifting frame 24 to rise and fall, thereby adjusting the height of the tightening roller 252 so that the tightening roller 252 can abut against the mesh fabric. When the tightening roller 252 is working, since the tightening roller 252 abuts against the mesh fabric, the mesh fabric can be brought closer together. While completing the work of wrapping and tightening the mesh fabric around the insulation board, it can also reduce the gap between the insulation boards. In the subsequent sewing process (existing technology), it is easy to fix the mesh fabric to the insulation board, thereby preventing the insulation board from falling off.
[0036] The connecting part includes a connecting plate 257 connected to one end of the tightening roller 252 and a first gear 254, a locking plate 256 for connecting the connecting plate 257, a connecting shaft 258 between the locking plate 256 and the connecting plate 257, and a second gear 255 sleeved on the connecting shaft 258; wherein the two second gears 255 mesh with each other, and the second gears 255 mesh with the first gear 254 respectively; a ball bearing is provided between the tightening roller 252 and the connecting plate 257; when the tightening roller 252 needs to rotate and tighten, the fixed motor 251 starts to work, and the moving fixed motor 251 can drive one of the tightening rollers 252 to rotate, while the moving fixed motor 251 can drive one of the tightening rollers 252 to rotate. The motor 251 can also drive one of the first gears 254 to rotate. The moving first gear 254 can drive the meshing second gear 255 to rotate. The moving second gear 255 can drive the other second gear 255 to rotate. Thus, the other first gear 254 drives the other tightening roller 252 to rotate. Both tightening rollers 252 rotate in opposite directions. Therefore, when the tightening roller 252 comes into contact with the mesh fabric, the movement of the tightening roller 252 can tighten the mesh fabric, thereby reducing the gap between the insulation boards and allowing the mesh fabric to wrap the insulation boards.
[0037] The overlapping unit 3 includes a base 31 fixedly installed on the conveyor 4, an adjusting motor 32 fixedly installed on the base 31, a transmission part connected to the output end of the adjusting motor 32, a limiting frame 311 connected to the transmission part, and a plurality of limiting rods 312 set on the limiting frame 311. When the mesh fabric needs to be deformed and wrapped, the adjusting motor 32 starts to work. The moving adjusting motor 32 can drive the transmission part to work, and then the moving transmission part can drive the limiting frame 311 to move, thereby adjusting the movement of the limiting rods 312, so that the limiting rods 312 abut against the mesh fabric and deform the mesh fabric. During this process, the two overlapping units 3 located on both sides of the conveyor 4 form a group, and there is a certain working gap between the two, that is, one works first and the other works later, so that the free end of one length direction of the mesh fabric can be attached to the other free end to complete the overlapping effect, thereby completing the wrapping of the insulation board.
[0038] The connection between the limiting rod 312 and the limiting frame 311 and the ground has a predetermined value, and the value between the connection and the ground gradually decreases along the movement direction of the insulation board. By reducing the gap between the limiting rod 312 and the mesh cloth, the mesh cloth can gradually adhere to the insulation board. In the subsequent tightening or pressing process, the gap between the mesh cloth and the insulation board can be reduced, so that the mesh cloth can better adhere to the insulation board, completing the sewing work of the mesh cloth, and at the same time completing the preparation and fastening work of the insulation board.
[0039] The transmission unit includes a first bevel gear 33 connected to the output end of the regulating motor 32 and located on the base 31, a movable shaft 34 disposed on the base 31, a second bevel gear 35 sleeved on the movable shaft 34 and meshing with the first bevel gear 33, and a third gear 36 sleeved on the movable shaft 34; the transmission unit also includes a fourth gear 37 disposed on the base 31 and meshing with the third gear 36, a cam 38 disposed on the fourth gear 37, and a swing member abutting against the outer periphery of the cam 38; the swing member is connected to the limiting frame 311; the swing member includes a rotating shaft 39 rotatably connected to the base 31, a rocker arm 310 sleeved on the rotating shaft 39, and a drive wheel 313 disposed at one end of the rocker arm 310; the other end of the rocker arm 310 is connected to the limiting frame 311, and the drive wheel 313 abuts axially against the cam 38;
[0040] When the overlapping unit 3 starts working, the adjusting motor 32 starts working. The moving adjusting motor 32 can drive the first bevel gear 33 to rotate. Then, the moving first bevel gear 33 can drive the second bevel gear 35 to rotate. Then, the moving second bevel gear 35 can drive the movable shaft 34 to rotate. Then, the moving movable shaft 34 can drive the third gear 36 to rotate. Then, the moving third gear 36 can drive the fourth gear 37 to rotate. At this time, the moving fourth gear 37 can drive the cam 38 to move, so that the drive wheel 313 moves in the circumferential direction of the cam 38. Then, due to the cam 38, the moving drive wheel 313 can drive the swing arm to rotate, thereby adjusting the position of the limiting rod 312, so that the limiting rod 312 abuts against the mesh cloth and deforms the mesh cloth, so that the mesh cloth can be attached to the insulation board. Thus, the mesh cloth can complete the attachment of the insulation bag. In this process, compared with the traditional wrapping device, there is less area to be sewn, improving work efficiency.
[0041] In a further embodiment, the pressing component is existing technology, including multiple adjusting cylinders and a pressing plate connected to the output end of the adjusting cylinders. By adjusting the position of the pressing plate, the pressing plate abuts against the mesh fabric, thereby completing the pressing work of the mesh fabric, making it adhere to the insulation board, and completing the tightening work of the mesh fabric.
[0042] Working principle description: First, the existing unwinding assembly unwinds the mesh fabric, laying it flat on the conveyor 4. Then, a robotic arm handles the insulation board, positioning it on the mesh fabric. Next, the overlapping unit 3 begins operation, and the adjusting motor 32 starts running. The moving adjusting motor 32 drives the first bevel gear 33 to rotate, which in turn drives the second bevel gear 35 to rotate. The second bevel gear 35 then drives the movable shaft 34 to rotate, and the movable shaft 34 then... The third gear 36 rotates, which in turn drives the fourth gear 37 to rotate. The fourth gear 37 then moves the cam 38, causing the drive wheel 313 to move circumferentially around the cam 38. Due to the cam 38, the drive wheel 313 rotates the swing arm, adjusting the position of the limiting rod 312. This causes the limiting rod 312 to contact the mesh fabric, deforming it and allowing it to adhere to the insulation board. This ensures the mesh fabric effectively supports the insulation pack. The bonding process: After the mesh fabric is bonded, the mesh fabric and insulation board are transported by the conveyor 4 to the tightening area. At this time, the fixed motor 251 starts working. The moving fixed motor 251 can drive one of the tightening rollers 252 to rotate. At the same time, the moving fixed motor 251 can also drive one of the first gears 254 to rotate. Then, the moving first gear 254 can drive the meshed second gear 255 to rotate. Then, the moving second gear 255 can drive another second gear 255 to rotate, thereby... Another first gear 254 drives another tightening roller 252 to rotate, so that both tightening rollers 252 rotate in opposite directions. Therefore, when the tightening roller 252 comes into contact with the mesh fabric, the mesh fabric is tightened by the movement of the tightening roller 252, thereby reducing the gap between the insulation boards. Then, under the transport of the conveyor 4, it is placed in the pressing area of the pressing component, and then the existing sewing device is used to complete the sewing work between the insulation board and the mesh fabric, thereby completing the production of the entire insulation board.
[0043] As described above, although the present invention has been shown and described with reference to specific preferred embodiments, it should not be construed as limiting the present invention itself. Various changes in form and detail may be made to the present invention without departing from the spirit and scope of the appended claims.
Claims
1. A leveling device for mesh fabric on building insulation boards, characterized in that, include: The container body, the pressing assembly disposed inside the container body, the conveyors symmetrically disposed at both ends of the container body, the tightening unit located at one end of the container body, and the multiple overlapping units symmetrically disposed on one of the conveyors; The tightening unit includes a mounting frame fixedly connected to the transport machine, a lifting part symmetrically arranged on the mounting frame, a lifting frame connected to the lifting part, and a tightening part arranged on the lifting frame; The tightening part includes a mounting base disposed on the lifting frame, two tightening rollers with opposite rotation directions disposed on the mounting base, a fixed motor connected to one of the tightening rollers, and a connecting part for connecting the two tightening rollers.
2. The leveling device for mesh fabric on a building insulation board according to claim 1, characterized in that: The lifting unit includes at least two lifting cylinders symmetrically arranged on the mounting frame, and a guide frame connected to the output end of the lifting cylinders; The guide frame has a U-shaped structure, and the free end of the guide frame passes through the mounting frame and is connected to the lifting frame.
3. A leveling device for mesh fabric on a building insulation board according to claim 2, characterized in that: The connecting part includes a connecting plate and a first gear connected to one end of the tightening roller, a locking plate for connecting the connecting plate, a connecting shaft between the locking plate and the connecting plate, and a second gear sleeved on the connecting shaft; The two second gears mesh with each other, and the second gears mesh with the first gear respectively; A ball bearing is provided between the tightening roller and the connecting plate.
4. A leveling device for mesh fabric on a building insulation board according to claim 1, characterized in that: The overlapping unit includes a base fixedly installed on the transport machine, an adjusting motor fixedly installed on the base, a transmission part connected to the output end of the adjusting motor, a limiting frame connected to the transmission part, and a plurality of limiting rods disposed on the limiting frame.
5. A leveling device for mesh fabric on a building insulation board according to claim 4, characterized in that: There is a predetermined value between the connection between the limit rod and the limit frame and the ground, and the value between the connection and the ground gradually decreases along the direction of movement of the insulation board.
6. A leveling device for mesh fabric on a building insulation board according to claim 5, characterized in that: The transmission unit includes a first bevel gear connected to the output end of the regulating motor and located on the base, a movable shaft disposed on the base, a second bevel gear sleeved on the movable shaft and meshing with the first bevel gear, and a third gear sleeved on the movable shaft.
7. A leveling device for mesh fabric on a building insulation board according to claim 6, characterized in that: The transmission unit also includes a fourth gear disposed on the base and meshing with the third gear, a cam disposed on the fourth gear, and a swing member abutting against the outer periphery of the cam; The swinging component is connected to the limiting frame.
8. A leveling device for mesh fabric on a building insulation board according to claim 7, characterized in that: The swinging component includes a rotating shaft rotatably connected to the base, a rocker arm sleeved on the rotating shaft, and a drive wheel disposed at one end of the rocker arm. The other end of the rocker arm is connected to the limiting frame, and the drive wheel abuts axially against the cam.