A winding mechanism for wire coil production

Abstract

The utility model discloses a winding mechanism is used in wire roll production, including winding base, the top of winding base is equipped with the assembling mechanism, and the one end of winding base top is equipped with no. The winding motor is established through motor frame on the side that no. The winding motor is connected with winding drum through dismounting mechanism, and the winding base top of one side of no. The winding guide mechanism is equipped with winding drum through the dismounting mechanism between no. The utility model discloses a series of structure is set up, realizes the guidance winding of wire roll, and the wire roll is neatly wound, and the adjustment of winding interval between no. The positioning clamping installation of different length winding drum on winding frame is realized, and winding dismounting is convenient and quick.

Description

Technical Field

[0001] This utility model relates to the field of wire coil winding technology, specifically a winding mechanism for wire coil production. Background Technology

[0002] A wire reel is a mechanical device used to wind wires onto a spool, primarily for the storage and organization of electrical wires and cables. It features small installation space, convenient maintenance, reliable operation, and low cost, making it widely applicable in various scenarios requiring wire and cable management. Wire reel winding refers to winding wires onto a spool for easy storage and transportation. The wire reel winding process typically involves using a wire winder or winding machine, which neatly winds the wires onto the spool, ensuring the wires are organized and orderly.

[0003] Currently, in the mass production of conductor coils, the winding drum is bolted to the winding frame, which makes it inconvenient and labor-intensive to disassemble and replace the winding drum on the winding frame. This results in low winding efficiency in conductor coil production. In addition, different winding drums of different lengths have different installation spacing requirements. During the winding process, the conductor is wound haphazardly on the winding drum, resulting in uneven winding. Utility Model Content

[0004] The purpose of this invention is to provide a winding mechanism for producing wire coils, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a winding mechanism for producing wire coils, comprising a winding base, an assembly mechanism on the top of the winding base, a first winding frame at one end of the top of the winding base via the assembly mechanism, a second winding frame at the other end of the top of the winding base via the assembly mechanism, a winding drum between the first and second winding frames via a disassembly and assembly mechanism, a winding motor on the side of the second winding frame away from the first winding frame via a motor frame, the winding motor being connected to the winding drum via the disassembly and assembly mechanism, and a wire winding mechanism on the top of the winding base on one side of the first and second winding frames.

[0006] Preferably, the assembly mechanism includes a limiting groove, a bidirectional screw, a threaded sleeve, and a No. 1 motor. The top of the winding base is provided with a limiting groove, and the inside of the limiting groove is provided with a bidirectional screw. The bottom of the No. 1 winding frame and the No. 2 winding frame are both provided with threaded sleeves. There are two threaded sleeves, which are symmetrically arranged in the limiting groove and connected to the bidirectional screw. One end of the bidirectional screw is connected to the output end of the No. 1 motor through a coupling.

[0007] Preferably, the take-up drum has end plates at both opposite ends, and the end plates and the take-up drum are arranged in an I-shape, with positioning holes on the end plates.

[0008] Preferably, the disassembly and assembly mechanism includes a connecting shaft, a connecting plate, and a positioning seat. Both the No. 1 winding frame and the No. 2 winding frame are provided with connecting shafts. The output end of the winding motor is connected to one end of the connecting shaft on the No. 2 winding frame through a coupling. The end of the connecting shaft near the winding drum is provided with a connecting plate, and the side of the connecting plate away from the connecting shaft is provided with a positioning seat, which is located in a positioning hole.

[0009] Preferably, both the end plate and the connecting plate are circular plate structures, and each of the positioning holes and positioning seats is provided with a plurality of corresponding holes. The positioning holes are evenly distributed on the end plate at equal intervals around their circumferences, and the positioning seats are evenly distributed on the connecting plate at equal intervals around their circumferences.

[0010] Preferably, the winding wire mechanism includes a bracket, a threaded rod, a second motor, a movable seat, and a wire plate. The top of the winding base on one side of the first winding frame and the second winding frame is provided with a bracket. There are two brackets, and a threaded rod is provided between the two brackets. One end of the threaded rod is connected to the output end of the second motor on the bracket through a coupling. A movable seat is provided on the threaded rod, and a wire plate is provided on the top of the movable seat.

[0011] Preferably, the guide plate and the movable seat are connected by a support rod.

[0012] Compared with the prior art, the beneficial effects of this utility model are: 1. The winding mechanism for wire coil production uses a winding drum located between the first and second winding frames, which works in conjunction with a winding motor to achieve the winding operation of wire coil production. Combined with the wire plate located on one side of the winding frame, and working with the movable seat, threaded rod, and the second motor, the mechanism guides and winds the wire coil, resulting in neat winding of the wire coil.

[0013] 2. The winding mechanism for this conductor coil production uses a bidirectional screw and threaded sleeve on the winding base to adjust the winding distance between the No. 1 winding frame and the No. 2 winding frame. Combined with the connecting shaft, connecting plate and positioning seat on the No. 1 and No. 2 winding frames, and the end plate and positioning hole on the winding drum, it enables the positioning and clamping of winding drums of different lengths on the winding frame. The winding, disassembly and replacement are convenient and quick. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the No. 2 winding frame in this utility model; Figure 3 This is a schematic diagram of the connecting plate in this utility model; Figure 4 This is a schematic diagram of the winding drum in this utility model.

[0015] In the diagram: 1. Rewinding base; 2. Limiting groove; 21. Bidirectional screw; 22. Threaded sleeve; 23. Motor No. 1; 3. Rewinding frame No. 1; 31. Rewinding frame No. 2; 4. Bracket; 41. Threaded rod; 42. Motor No. 2; 43. Movable seat; 44. Guide plate; 5. Connecting shaft; 51. Connecting plate; 52. Positioning seat; 6. Rewinding motor; 7. Rewinding drum; 71. End plate; 72. Positioning hole. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0018] like Figures 1 to 4 As shown, the winding mechanism for wire coil production in this embodiment includes a winding base 1. An assembly mechanism is provided on the top of the winding base 1. A first winding frame 3 is provided at one end of the top of the winding base 1 through the assembly mechanism, and a second winding frame 31 is provided at the other end of the top of the winding base 1 through the assembly mechanism. A winding drum 7 is provided between the first winding frame 3 and the second winding frame 31 through a disassembly and assembly mechanism. A winding motor 6 is provided on the side of the second winding frame 31 away from the first winding frame 3 through a motor frame. The winding motor 6 is connected to the winding drum 7 through the disassembly and assembly mechanism. A wire winding mechanism is provided on the top of the winding base 1 on one side of the first winding frame 3 and the second winding frame 31 to realize the guiding winding operation of wire coil production. The wire coil is wound neatly. The adjustment of the winding distance between the first winding frame 3 and the second winding frame 31 realizes the positioning and clamping installation of winding drums 7 of different lengths on the winding frame. The winding, disassembly and replacement are convenient and quick.

[0019] Specifically, the assembly mechanism includes a limiting groove 2, a bidirectional screw 21, a threaded sleeve 22, and a first motor 23. The top of the winding base 1 is provided with a limiting groove 2, and the inside of the limiting groove 2 is provided with a bidirectional screw 21. The bottom of the first winding frame 3 and the second winding frame 31 are both provided with threaded sleeves 22. There are two threaded sleeves 22, which are symmetrically arranged in the limiting groove 2 and connected to the bidirectional screw 21. One end of the bidirectional screw 21 is connected to the output end of the first motor 23 through a coupling. The threaded sleeves 22 slide within the limiting groove 2. The first motor 23 drives the bidirectional screw 21 in the limiting groove 2 to rotate. The two threaded sleeves 22 on the bidirectional screw 21 drive the first winding frame 3 and the second winding frame 31 to move closer or further apart on the winding base 1.

[0020] Furthermore, end plates 71 are provided at both ends of the winding drum 7. The end plates 71 and the winding drum 7 are arranged in an I-shape. The end plates 71 are provided with positioning holes 72, which makes the winding drum 7 easy to install.

[0021] Furthermore, the disassembly and assembly mechanism includes a connecting shaft 5, a connecting plate 51, and a positioning seat 52. Both the first winding frame 3 and the second winding frame 31 are equipped with connecting shafts 5. The output end of the winding motor 6 is connected to one end of the connecting shaft 5 on the second winding frame 31 through a coupling. The end of the connecting shaft 5 near the winding drum 7 is equipped with a connecting plate 51. The side of the connecting plate 51 away from the connecting shaft 5 is equipped with a positioning seat 52. The positioning seat 52 is located in the positioning hole 72. By installing the positioning seat 52 in the positioning hole 72, the end plate 71 and the connecting plate 51 are positioned and assembled.

[0022] Furthermore, both the end plate 71 and the connecting plate 51 are circular plate structures. There are a number of positioning holes 72 and positioning seats 52 corresponding to each other. The positioning holes 72 are evenly distributed on the end plate 71 at equal intervals around the circumference, and the positioning seats 52 are evenly distributed on the connecting plate 51 at equal intervals around the circumference. The positioning connection between the end plate 71 and the connecting plate 51 is balanced.

[0023] Furthermore, the winding mechanism includes a bracket 4, a threaded rod 41, a second motor 42, a movable seat 43, and a wire plate 44. The top of the winding base 1 on one side of the first winding frame 3 and the second winding frame 31 is provided with a bracket 4. There are two brackets 4, and a threaded rod 41 is provided between the two brackets 4. One end of the threaded rod 41 is connected to the output end of the second motor 42 on the bracket 4 through a coupling. A movable seat 43 is provided on the threaded rod 41, and a wire plate 44 is provided on the top of the movable seat 43. A guide rod is provided between the two brackets 4 below the threaded rod 41. The movable seat 43 is slidably mounted on the guide rod through a guide hole. The second motor 42 drives the threaded rod 41 between the two brackets 4 to rotate. The movable seat 43 on the threaded rod 41 drives the wire plate 44 to move back and forth on one side of the winding drum 7. After the wire passes through the wire plate 44, it is wound onto the winding drum 7.

[0024] Furthermore, the guide plate 44 and the movable seat 43 are connected by a support rod, which is an electric telescopic rod, allowing the height of the guide plate 44 on the movable seat 43 to be adjusted.

[0025] The usage method of this embodiment is as follows: The take-up drum 7 is placed between the first take-up frame 3 and the second take-up frame 31. The first motor 23 drives the bidirectional screw 21 in the limiting groove 2 to rotate. The two threaded sleeves 22 on the bidirectional screw 21 drive the first take-up frame 3 and the second take-up frame 31 to move closer or further apart on the take-up base 1. Through the closer movement of the first take-up frame 3 and the second take-up frame 31, the connecting plates 51 on the first take-up frame 3 and the second take-up frame 31 are moved to the end plates 71 at both ends of the take-up drum 7. The positioning seats 52 on the connecting plates 51 are inserted into the positioning holes 72 of the end plates 71. Thus, the take-up drum 7 is installed between the first take-up frame 3 and the second take-up frame 31 through the assembly mechanism and the disassembly mechanism. The take-up motor 6 drives the connecting shaft 5 on the second take-up frame 31 through the coupling. The rotating shaft 5 drives the winding drum 7 to rotate continuously on the winding frame via the connecting plate 51. The second motor 42 drives the threaded rod 41 between the two supports 4 to rotate. The moving seat 43 on the threaded rod 41 drives the guide plate 44 to move back and forth on one side of the winding drum 7. After the guide wire passes through the guide plate 44, it is wound onto the winding drum 7. After winding is completed, the assembly mechanism moves the first winding frame 3 and the second winding frame 31 away from each other. The positioning seat 52 on the connecting plate 51 separates from the positioning hole 72 on the end plate 71. The winding drum 7 is removed from the winding frame, realizing the guiding winding operation of the guide wire roll production. The guide wire roll is wound neatly. The adjustment of the winding distance between the first winding frame 3 and the second winding frame 31 realizes the positioning and clamping installation of winding drums 7 of different lengths on the winding frame. The winding, disassembly and replacement are convenient and quick.

[0026] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A winding mechanism for producing wire coils, comprising a winding base (1), characterized in that: The top of the winding base (1) is provided with an assembly mechanism. One end of the top of the winding base (1) is provided with a first winding frame (3) through the assembly mechanism. The other end of the top of the winding base (1) is provided with a second winding frame (31) through the assembly mechanism. A winding drum (7) is provided between the first winding frame (3) and the second winding frame (31) through a disassembly and assembly mechanism. A winding motor (6) is provided on the side of the second winding frame (31) away from the first winding frame (3) through a motor frame. The winding motor (6) is connected to the winding drum (7) through the disassembly and assembly mechanism. A winding wire mechanism is provided on the top of the winding base (1) on one side of the first winding frame (3) and the second winding frame (31).

2. The winding mechanism for producing wire coils according to claim 1, characterized in that: The assembly mechanism includes a limiting groove (2), a bidirectional screw (21), a threaded sleeve (22), and a No. 1 motor (23). The top of the winding base (1) is provided with a limiting groove (2), and the inside of the limiting groove (2) is provided with a bidirectional screw (21). The bottom of the No. 1 winding frame (3) and the No. 2 winding frame (31) are both provided with threaded sleeves (22). There are two threaded sleeves (22), and the two threaded sleeves (22) are symmetrically arranged in the limiting groove (2) and connected to the bidirectional screw (21). One end of the bidirectional screw (21) is connected to the output end of the No. 1 motor (23) through a coupling.

3. The winding mechanism for producing wire coils according to claim 1, characterized in that: The take-up drum (7) has end plates (71) at both opposite ends. The end plates (71) and the take-up drum (7) are arranged in an I-shape. The end plates (71) have positioning holes (72).

4. The winding mechanism for producing wire coils according to claim 3, characterized in that: The disassembly and assembly mechanism includes a connecting shaft (5), a connecting plate (51), and a positioning seat (52). The first winding frame (3) and the second winding frame (31) are both equipped with connecting shafts (5). The output end of the winding motor (6) is connected to one end of the connecting shaft (5) on the second winding frame (31) through a coupling. The end of the connecting shaft (5) near the winding drum (7) is equipped with a connecting plate (51). The side of the connecting plate (51) away from the connecting shaft (5) is equipped with a positioning seat (52). The positioning seat (52) is located in the positioning hole (72).

5. The winding mechanism for producing wire coils according to claim 4, characterized in that: Both the end plate (71) and the connecting plate (51) are circular plate structures. The positioning holes (72) and the positioning seats (52) are provided one-to-one. The positioning holes (72) are evenly distributed on the end plate (71) with equal spacing around the circumference, and the positioning seats (52) are evenly distributed on the connecting plate (51) with equal spacing around the circumference.

6. The winding mechanism for producing wire coils according to claim 1, characterized in that: The winding wire mechanism includes a bracket (4), a threaded rod (41), a second motor (42), a movable seat (43), and a wire plate (44). The top of the winding base (1) on one side of the first winding frame (3) and the second winding frame (31) is provided with a bracket (4). There are two brackets (4), and a threaded rod (41) is provided between the two brackets (4). One end of the threaded rod (41) is connected to the output end of the second motor (42) on the bracket (4) through a coupling. A movable seat (43) is provided on the threaded rod (41), and a wire plate (44) is provided on the top of the movable seat (43).

7. The winding mechanism for producing wire coils according to claim 6, characterized in that: The guide plate (44) and the movable seat (43) are connected by a support rod.

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