High-efficiency cable winding device for power construction
Patent Information
- Application Number
- CN202522139296.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-10-10
AI Technical Summary
[0002]在电力施工中,线缆收卷需兼顾效率与线缆洁净度,但现有线缆收卷设备存在明显技术痛点,线缆易沾染干泥、砂石,收卷时杂质随线缆缠绕,不仅磨损绝缘层,还会加剧设备传动部件磨损,导致排线紊乱;难兼容多规格线缆,少数带清洁功能的设备,清洁部件间距固定,细线缆贴合不紧、清洁不彻底,粗线缆被过度挤压、易变形,需频繁换组件,影响施工效率;毛刷硬度固定,软毛刷无法清除顽固干泥块,硬毛刷易损伤薄绝缘层线缆,无法平衡清洁需求与线缆保护
[0010] Compared with existing technologies, the beneficial effects of this utility model are as follows: it enables simultaneous cable winding and cleaning, eliminating the need for additional cleaning procedures and improving the winding efficiency of power construction; the spring-driven fan-shaped support plate adapts to the cable thickness, ensuring the brush always fits the cable, accommodating multiple cable specifications without frequent adjustments; the clamping plate can squeeze the brush to adjust its hardness, effectively removing stubborn impurities such as dry mud while avoiding damage to thin-insulated cables, balancing cleaning effectiveness and cable protection; the collection box centrally collects cleaning impurities, preventing pollution of the construction environment and accumulation inside equipment, reducing equipment failure and subsequent cleaning costs.
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Figure CN224768140U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of power engineering technology, specifically to a high-efficiency cable winding device for power construction. Background Technology
[0002] In power construction, cable winding needs to balance efficiency and cable cleanliness. However, existing cable winding equipment has significant technical drawbacks. Cables are easily contaminated with dry mud and sand. During winding, impurities become entangled with the cable, which not only wears down the insulation layer but also accelerates the wear of the equipment's transmission components, leading to cable routing disorder. It is difficult to be compatible with multiple cable specifications. The few equipment with cleaning functions have fixed spacing between cleaning components. Thin cables cannot be tightly fitted and are not thoroughly cleaned, while thick cables are excessively squeezed and easily deformed, requiring frequent component replacements and affecting construction efficiency. The hardness of the brushes is fixed. Soft brushes cannot remove stubborn dry mud, while hard brushes can easily damage cables with thin insulation layers, making it impossible to balance cleaning needs and cable protection. Utility Model Content
[0003] The purpose of this invention is to provide a high-efficiency cable winding device for power construction, so as to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a high-efficiency cable winding device for power construction, including a winding frame, and further including: a groove formed on the front surface of the winding frame, wherein a collection box is inserted into the front end of the winding frame; The cleaning component slides inside the groove; The cleaning component includes a slider slidably connected inside a groove, a first support rod fixedly connected to the top of the slider, a ring fixedly connected to the top of the first support rod, a spring fixedly connected to the inner surface of the ring, a fan-shaped support plate connected to one end of the spring, and clamps slidably connected to both ends of the fan-shaped support plate.
[0005] Preferably, the cleaning assembly further includes a bearing seat fixedly connected to one side of the fan-shaped support plate, and a bidirectional screw is fixed to the inner wall of the bearing seat, with both sides of the bidirectional screw threadedly connected to one side of the clamping plate.
[0006] Preferably, a sliding rod is inserted through one end of the clamping plate, and the sliding rod passes through the surface of the fan-shaped support plate.
[0007] Preferably, a hollow rod is fixedly connected to the surface of the ring, and the spring is fixed inside the hollow rod.
[0008] Preferably, a second support rod is fixedly connected to the surface of the ring, and a semi-circular support frame is fixedly connected to one end of the second support rod.
[0009] Preferably, a brush is fixedly connected to the surface of the fan-shaped support plate.
[0010] Compared with existing technologies, the beneficial effects of this utility model are as follows: it enables simultaneous cable winding and cleaning, eliminating the need for additional cleaning procedures and improving the winding efficiency of power construction; the spring-driven fan-shaped support plate adapts to the cable thickness, ensuring the brush always fits the cable, accommodating multiple cable specifications without frequent adjustments; the clamping plate can squeeze the brush to adjust its hardness, effectively removing stubborn impurities such as dry mud while avoiding damage to thin-insulated cables, balancing cleaning effectiveness and cable protection; the collection box centrally collects cleaning impurities, preventing pollution of the construction environment and accumulation inside equipment, reducing equipment failure and subsequent cleaning costs. Attached Figure Description
[0011] Figure 1 A schematic diagram of a preferred embodiment of the cable take-up frame provided by this utility model; Figure 2 A partial front view of the cable take-up frame provided by this utility model; Figure 3 A partial structural schematic diagram of the cleaning component provided by this utility model; Figure 4 This is a partial structural diagram of the clamping plate provided by this utility model; Figure 5 This is a partial structural diagram of the side of the clamp provided by this utility model.
[0012] In the diagram: 1. Cable reel; 2. Cleaning assembly; 201. Slider; 202. First support rod; 203. Ring; 204. Second support rod; 205. Bearing seat; 206. Semi-circular support frame; 207. Hollow rod; 208. Spring; 209. Double-acting screw; 210. Clamping plate; 211. Fan-shaped support plate; 212. Sliding rod; 3. Groove; 4. Collection box; 5. Brush. Detailed Implementation
[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0014] Please see Figures 1-5As shown, a high-efficiency cable winding device for power construction includes a winding frame 1, and further includes: a groove 3 formed on the front surface of the winding frame 1, with a collection box 4 inserted at the front end of the winding frame 1; a cleaning component 2, slidably connected inside the groove 3; the cleaning component 2 includes a slider 201 slidably connected inside the groove 3, a first support rod 202 fixedly connected to the top of the slider 201, a ring 203 fixedly connected to the top of the first support rod 202, a spring 208 fixedly connected to the inner surface of the ring 203, a fan-shaped support plate 211 connected to one end of the spring 208, and clamping plates 210 slidably connected to both ends of the fan-shaped support plate 211.
[0015] The cable retractor 1 is made of high-strength steel, with a groove 3 on its front surface. The groove 3 matches the protrusion of the slider 201, and a clearance fit ensures that the slider 201 can slide smoothly in the groove 3 along the cable retracting direction, facilitating adjustment of the moving distance of the cleaning component 2 according to the cable retracting position. The collection box 4 is made of plastic, with inserts on both sides that match the cable retractor 1. It can be directly inserted into the slot at the front of the cable retractor 1 and is located directly below the cleaning component 2 to collect debris that falls during cleaning. The top of the slider 201 is fixed with a first support rod 202 by welding. The top of the first support rod 202 is welded to the outer wall of the ring 203. Four hollow rods 207 are evenly welded to the inner circumference of ring 203. One end of spring 208 is welded to the inner surface of ring 203, and the other end is welded to the back of fan-shaped support plate 211. This allows the fan-shaped support plate 211 to adaptively adjust the pressure on the cable to accommodate cables of different thicknesses. Four fan-shaped support plates 211 are provided and evenly distributed inside ring 203. Clamping plate 210 can slide horizontally along the length of fan-shaped support plate 211. The inner surface of fan-shaped support plate 211 is fixed with brush 5 by strong adhesive. The length of brush 5 is slightly longer than the inner arc length of fan-shaped support plate 211 to ensure full contact with the cable surface.
[0016] The cleaning component 2 also includes a bearing seat 205 fixedly connected to one side of the fan-shaped support plate 211. The inner wall of the bearing seat 205 is fixed with a bidirectional screw 209, and the two sides of the bidirectional screw 209 are threadedly connected to one side of the clamping plate 210.
[0017] A bearing seat 205 is welded to the center of the back of the fan-shaped support plate 211. The inner ring of the bearing seat 205 is fixed to the outer side of the bidirectional screw 209, which facilitates the rotation of the bidirectional screw 209 inside the bearing seat 205. When the bidirectional screw 209 is rotated, since the two ends of the bidirectional screw 209 are respectively machined with left-hand threads and right-hand threads, and the backs of the two side clamping plates 210 are welded with connecting blocks with internal threads, the connecting blocks respectively engage with the left-hand and right-hand threads of the bidirectional screw 209. In actual use, when the operator rotates the bidirectional screw 209, it can drive the two side clamping plates 210 to move closer or further away from the outer edge of the fan-shaped support plate 211, thereby adjusting the degree of pressure of the clamping plates 210 on the middle of the brush 5.
[0018] A sliding rod 212 is inserted through one end of the clamping plate 210, and the sliding rod 212 passes through the surface of the fan-shaped support plate 211.
[0019] The sliding rod 212 is made of stainless steel round rod, and its diameter is adapted to the through holes opened on the clamping plate 210 and the fan-shaped support plate 211, using a transition fit; each fan-shaped support plate 211 has two through holes at both ends, corresponding to the through holes on the clamping plates 210 on both sides. The sliding rod 212 passes through the through holes of one clamping plate 210, the through holes of the fan-shaped support plate 211, and the through holes of the other clamping plate 210 in sequence, and the two ends of the sliding rod 212 are limited by nuts to prevent it from falling off; when the clamping plate 210 is adjusted by the bidirectional screw 209, the sliding rod 212 can restrict the movement direction of the clamping plate 210 to prevent the clamping plate 210 from deflecting, and ensure that the clamping plates 210 on both sides always move along the length direction of the fan-shaped support plate 211, ensuring the uniformity of the pressure on the brush 5.
[0020] A hollow rod 207 is fixedly connected to the surface of the ring 203, and a spring 208 is fixed inside the hollow rod 207.
[0021] The hollow rod 207 is made of stainless steel. One end is welded to the inner surface of the ring 203, and the other end is open. The inner diameter of the hollow rod 207 is matched with the outer diameter of the spring 208. The spring 208 is completely embedded in the hollow rod 207. One end of the spring 208 is welded to the ring 203, and the other end extends out of the open end of the hollow rod 207 and is welded to the fan-shaped support plate 211. During the operation of the equipment, when the cable diameter changes, the spring 208 will extend and retract along the axial direction of the hollow rod 207. The hollow rod 207 can effectively prevent the spring 208 from shifting laterally or twisting, ensuring that the force of the spring 208 on the fan-shaped support plate 211 is always radially directed towards the center of the cable, ensuring stable contact pressure between the brush 5 and the cable surface.
[0022] A second support rod 204 is fixedly connected to the surface of the ring 203, and a semi-circular support frame 206 is fixedly connected to one end of the second support rod 204.
[0023] The second support rod 204 is a stainless steel round rod. One end is fixed to the lower outer wall of the ring 203 by welding, and the other end is bent in the direction of cable travel. The bent end is fixed to the semi-circular support frame 206 by welding. The radius of the semi-circular support frame 206 is slightly larger than the maximum radius of commonly used cables. Rubber pads are pasted on its inner side to avoid direct rigid contact with the cable insulation layer. When the cable is wound up, the cable passes through the inner side of the semi-circular support frame 206. The semi-circular support frame 206 can support the cable and prevent the cable from sagging due to its own weight. This ensures that the cable always enters the brush 5 area of the cleaning component 2 in a horizontal state, avoiding incomplete cleaning due to cable deviation.
[0024] A brush 5 is fixedly connected to the surface of the fan-shaped support plate 211.
[0025] The brush 5 is made of nylon filaments, which has a certain hardness to remove impurities such as dry mud and dust without scratching the cable insulation layer. The brush 5 is evenly attached to the inner surface of the fan-shaped support plate 211 with strong adhesive, and the width of the attachment is the same as the width of the fan-shaped support plate 211, with the top of the brush 5 flush with the surface. When the cable moves along the winding direction, the spring 208 pushes the fan-shaped support plate 211, so that the brush 5 is in close contact with the cable surface. During the movement of the cable, relative friction is generated between the cable and the brush 5, and the brush 5 sweeps off the impurities on the cable surface. The impurities fall into the collection box 4 below under the action of gravity, realizing the simultaneous winding and cleaning.
[0026] Working principle: The collection box 4 is inserted into the cable take-up holder 1, and the slider 201 is pushed to slide along the groove 3, aligning the center of the ring 203 of the cleaning component 2 with the cable path, completing the initial positioning. The bidirectional screw 209 inside the bearing seat 205 is rotated, using its left and right threads to move the clamping plate 210 closer to or further away, squeezing or releasing the brush 5, adjusting the hardness of the brush 5 to suit the type of impurities. The sliding rod 212 restricts the clamping plate 210 to move only along the fan-shaped support plate 211, preventing tilting and ensuring uniform pressure on the brush 5, avoiding uneven cleaning. When the cable passes through the ring 203, the spring 208 inside the hollow rod 207 expands and contracts with the cable diameter, generating a stable elastic force to push the fan-shaped support plate 211, keeping the brush 5 in constant contact with the cable surface. The semi-circular support frame 206 supports the cable, preventing it from sagging or shifting, ensuring the cable enters the cleaning area along a horizontal path, guaranteeing stable contact of the brush 5. After the winding equipment is started, the cable moves and rubs against the brush 5, and impurities are swept off into the collection box 4. At the same time, the winding frame 1 winds up the cleaned cable, realizing the simultaneous winding and cleaning.
[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency cable winding device for power construction, comprising a winding frame (1), characterized in that, Also includes: A groove (3) is formed on the front surface of the take-up frame (1), and a collection box (4) is inserted into the front end of the take-up frame (1). The cleaning component (2) is slidably connected inside the groove (3); The cleaning component (2) includes a slider (201) slidably connected inside the groove (3). A first support rod (202) is fixedly connected to the top of the slider (201). A ring (203) is fixedly connected to the top of the first support rod (202). A spring (208) is fixedly connected to the inner surface of the ring (203). One end of the spring (208) is connected to a fan-shaped support plate (211). Both ends of the fan-shaped support plate (211) are slidably connected to clamps (210).
2. The high-efficiency cable winding equipment for power construction according to claim 1, characterized in that: The cleaning component (2) also includes a bearing seat (205) fixedly connected to one side of the fan-shaped support plate (211). The inner wall of the bearing seat (205) is fixed with a bidirectional screw (209), and the two sides of the bidirectional screw (209) are threadedly connected to one side of the clamping plate (210).
3. The high-efficiency cable winding equipment for power construction according to claim 1, characterized in that: A sliding rod (212) is inserted through one end of the clamping plate (210), and the sliding rod (212) passes through the surface of the fan-shaped support plate (211).
4. The high-efficiency cable winding equipment for power construction according to claim 1, characterized in that: A hollow rod (207) is fixedly connected to the surface of the ring (203), and the spring (208) is fixed inside the hollow rod (207).
5. The high-efficiency cable winding device for power construction according to claim 1, characterized in that: The surface of the ring (203) is fixedly connected to a second support rod (204), and one end of the second support rod (204) is fixedly connected to a semi-circular support frame (206).
6. The high-efficiency cable winding equipment for power construction according to claim 1, characterized in that: A brush (5) is fixedly connected to the surface of the fan-shaped support plate (211).