Harness processing winding device
Patent Information
- Application Number
- CN202522247539.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-23
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-10-23
AI Technical Summary
[0003]目前,市场上的线束加工用卷线装置在绕卷时,由于线束拉力不同,使得线束绕卷时松时紧,使绕卷质量大打折扣,而且卷线筒容易出现偏移现象,且现有的线束在卷绕工作时,线束的外壁需要人工肉眼进行检测工作,肉眼检测线束外壁是否存在缺陷,存在检测视觉疲劳和检测失误概率较大的问题,相关技术中,通过设置限位机构,实现下定位压制长板通过线束不断收集增高后挤压下定位压制长板,下定位压制长板受到挤压后上移,下定位压制长板上移后挤压两侧上端设置的阻尼弹簧组,阻尼弹簧组受压回缩,可使下定位压制长板上端长期处于压制在线束外壁,对线束外壁进行压制工作,避免线束在收集过程中发生收集松紧无法控制的问题,该装置通过简单压制压力实现升降调节工作大大提高了整个装置实用性和使用便捷,但是在实际使用时,限位机构跟随卷线机构同步转动,降低其限位效果,且不方便后期维护更换,给使用带来不便
[0015] In use, the wire harness to be wound is passed between the pressure plate and the winding roller, and then wound onto the winding roller. The drive mechanism is activated, and as the wire harness is wound, it becomes increasingly thicker. This causes the wire harness to push the pressure plate outward, which in turn pushes the second and first plates outward, pulling the rod, the limit block, and the spring. Through the spring's rebound force, the pressure plate can always press the wire harness firmly, improving stability, ensuring the wire harness is wound flat, and facilitating subsequent processing. This solves the problem that existing wire harness winding devices do not have good adjustment functions.
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Figure CN224768170U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of wire winding devices, and in particular to a wire harness processing wire winding device. Background Technology
[0002] There are many types of wire harness products. During the processing and production of wire harness products, it is necessary to wind them up to facilitate storage and transfer, as well as to facilitate further processing. Therefore, a winding device is required.
[0003] Currently, wire harness winding devices on the market suffer from inconsistent winding tension during the winding process, resulting in varying winding tightness and significantly reducing winding quality. Furthermore, the winding drum is prone to misalignment. Additionally, existing wire harness winding processes require manual visual inspection of the outer wall, which is susceptible to visual fatigue and errors. Related technologies address this by incorporating a limiting mechanism. As the wire harness is continuously collected and raised, it compresses the lower positioning pressing plate, subjecting it to compression. After being pressed upwards, the lower positioning pressing plate moves upwards and presses against the damping spring groups set at the upper ends on both sides. The damping spring groups retract under pressure, allowing the upper end of the lower positioning pressing plate to be pressed against the outer wall of the wire harness for a long time. This pressing action on the outer wall of the wire harness prevents the problem of uncontrollable tightness during wire harness collection. This device achieves lifting and lowering adjustment through simple pressing pressure, greatly improving the practicality and ease of use of the entire device. However, in actual use, the limiting mechanism rotates synchronously with the winding mechanism, reducing its limiting effect and making later maintenance and replacement inconvenient, which brings inconvenience to use. Utility Model Content
[0004] The purpose of this invention is to provide a wire harness processing and winding device to solve the problems mentioned in the background art.
[0005] The technical solution adopted in this utility model is:
[0006] A wire harness processing winding device includes: a mounting frame on which a winding roller is rotatably connected; a driving mechanism disposed on the mounting frame, the driving mechanism being used to adjust the angle of the winding roller; a rod body slidably connected to the mounting frame; a connecting plate sleeved on the outside of the rod body; a fixing cap threadedly connected to the top end of the rod body; a first plate body fixedly connected to the side of the connecting plate; a second plate body fixedly connected to the bottom of the first plate body; a pressure plate disposed at the bottom end of the second plate body; a limiting block fixedly connected to the bottom end of the rod body, and the limiting block being slidably connected inside the mounting frame; and a spring disposed inside the mounting frame, the limiting block being connected to the mounting frame via the spring.
[0007] Optionally, the rod, the limiting block, and the spring are a set, and multiple sets are provided on the mounting bracket.
[0008] Optionally, the length of the pressure plate is equal to the distance between the inner facing surfaces of the winding rollers.
[0009] Optionally, the bottom of the pressure plate is provided with a groove, and a guide rod is rotatably connected inside the groove.
[0010] Optionally, at least two guide rods are provided.
[0011] Optionally, a fixing seat is fixedly connected to the top of the pressure plate, the bottom end of the second plate body is inserted into the fixing seat, a set bolt is provided on the fixing seat, and the second plate body is fixedly connected to the fixing seat through the set bolt.
[0012] Optionally, the set bolts are provided in multiple quantities.
[0013] Optionally, the height of the rod is greater than the diameter of the winding roller.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] In use, the wire harness to be wound is passed between the pressure plate and the winding roller, and then wound onto the winding roller. The drive mechanism is activated, and as the wire harness is wound, it becomes increasingly thicker. This causes the wire harness to push the pressure plate outward, which in turn pushes the second and first plates outward, pulling the rod, the limit block, and the spring. Through the spring's rebound force, the pressure plate can always press the wire harness firmly, improving stability, ensuring the wire harness is wound flat, and facilitating subsequent processing. This solves the problem that existing wire harness winding devices do not have good adjustment functions. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the structure of this application;
[0018] Figure 2 This is a schematic diagram of the disassembled structure of the fixing seat in this application.
[0019] Figure label:
[0020] 10. Mounting bracket; 11. Winding roller; 12. Drive mechanism;
[0021] 20. Rod body; 21. Connecting plate; 22. Fixing cover; 23. Plate body one; 24. Plate body two; 25. Pressure plate; 26. Limiting block; 27. Spring;
[0022] 30. Tank body; 31. Guide rod;
[0023] 40. Fixing base; 41. Set bolt. Detailed Implementation
[0024] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used to facilitate the description of this utility model and to simplify the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0025] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0026] In existing technologies, a limiting mechanism is used to compress the lower positioning pressing plate as the wire harness is continuously collected and raised. The compressed lower positioning pressing plate then moves upwards, pressing against damping spring groups on both sides. These spring groups retract under pressure, ensuring the upper part of the lower positioning pressing plate remains pressed against the outer wall of the wire harness. This prevents uncontrollable tension issues during collection and significantly improves the device's practicality and ease of use by adjusting the lifting and lowering pressure. However, in actual use, the limiting mechanism rotates synchronously with the winding mechanism, reducing its limiting effect and making later maintenance and replacement inconvenient, thus causing inconvenience.
[0027] like Figure 1-2As shown, this utility model embodiment provides a wire harness processing winding device, including: a mounting frame 10 on which a winding roller 11 is rotatably connected; a driving mechanism 12 disposed on the mounting frame 10, the driving mechanism 12 being used to adjust the angle of the winding roller 11; a rod body 20 slidably connected to the mounting frame 10; a connecting plate 21 sleeved on the outside of the rod body 20; a fixing cover 22 threadedly connected to the top end of the rod body 20; a first plate body 23 fixedly connected to the side of the connecting plate 21; a second plate body 24 fixedly connected to the bottom of the first plate body 23; a pressure plate 25 disposed at the bottom end of the second plate body 24; a limiting block 26 fixedly connected to the bottom end of the rod body 20, and the limiting block 26 slidably connected inside the mounting frame 10; and a spring 27 disposed inside the mounting frame 10, the limiting block 26 being connected to the mounting frame 10 through the spring 27.
[0028] After placing the mounting bracket 10 in the designated position, the wire harness to be wound is passed between the pressure plate 25 and the winding roller 11, wound onto the winding roller 11, and then fixed. The drive mechanism 12 is then activated to adjust the angle of the winding roller 11, thereby enabling the winding roller 11 to wind the wire harness. During winding, the rebound force of the spring 27 pulls the limit block 26 and the rod 20, causing the rod 20 to pull the second plate 24 and the pressure plate 25 downwards, so that the pressure plate 25 presses the wire harness, which acts as a pressure limiter, making the winding flatter and facilitating subsequent storage and other processing. As more and more wire harness is wound, the pressure plate 25 automatically pushes the second plate 24 and the first plate 23 outwards, pulling the rod 20, the limit block 26, and the spring 27. Through the rebound force of the spring 27, the pressure plate 25 can always press the wire harness, improving stability.
[0029] Furthermore, the rod 20, the limiting block 26, and the spring 27 are a group, and multiple groups are provided on the mounting frame 10, so that multiple rods 20 work at the same time, thereby making the sliding of the plate 23 more stable.
[0030] Furthermore, the length of the pressure plate 25 is equal to the distance between the inner facing surfaces of the winding roller 11, which facilitates the pressure plate 25 to limit the wire bundles at multiple positions on the winding roller 11.
[0031] Furthermore, a groove 30 is provided at the bottom of the pressure plate 25, and a guide rod 31 is rotatably connected inside the groove 30. When the wire harness is wound on the winding roller 11, it comes into contact with the guide rod 31 inside the groove 30, which drives the guide rod 31 to rotate. This does not affect the normal winding of the wire harness and reduces damage to the wire harness.
[0032] Furthermore, at least two guide rods 31 are provided to prevent the wire harness from contacting the pressure plate 25.
[0033] Furthermore, a fixing seat 40 is fixedly connected to the top of the pressure plate 25, and the bottom end of the second plate 24 is inserted into the fixing seat 40. A set bolt 41 is provided on the fixing seat 40, and the second plate 24 is fixedly connected to the fixing seat 40 through the set bolt 41. When it is necessary to disassemble and maintain the pressure plate 25 and the structure thereon, the set bolt 41 is rotated to disengage it from the fixing seat 40, and then the fixing seat 40 is pulled directly to disengage it from the second plate 24, thereby disassembling the pressure plate 25 and facilitating the maintenance of the pressure plate 25 and the guide rod 31.
[0034] Furthermore, multiple set bolts 41 are provided, and multiple set bolts 41 work simultaneously to improve stability.
[0035] Furthermore, the height of the rod 20 is greater than the diameter of the winding roller 11, which maximizes the vertical sliding range of the rod 20 and increases its applicability.
[0036] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A wire harness processing winding device, characterized in that, include: Mounting bracket (10), on which a winding roller (11) is rotatably connected; A drive mechanism (12) is disposed on the mounting frame (10), and the drive mechanism (12) is used to adjust the angle of the winding roller (11); The rod (20) is slidably connected to the mounting bracket (10); A connecting plate (21) is sleeved on the outside of the rod (20); A fixed cap (22) is threaded to the top of the rod (20); Plate 1 (23) is fixedly connected to the side of the connecting plate (21); Plate 2 (24) is fixedly connected to the bottom of Plate 1 (23); A pressure plate (25) is disposed at the bottom end of the second plate (24); The limiting block (26) is fixedly connected to the bottom end of the rod (20), and the limiting block (26) is slidably connected to the inside of the mounting bracket (10); A spring (27) is disposed within the mounting bracket (10), and the limiting block (26) is connected to the mounting bracket (10) via the spring (27).
2. The wire harness processing and winding device according to claim 1, characterized in that, The rod (20), the limiting block (26) and the spring (27) are a set, and multiple sets are provided on the mounting bracket (10).
3. The wire harness processing and winding device according to claim 1, characterized in that, The length of the pressure plate (25) is equal to the distance between the inner facing surfaces of the winding roller (11).
4. The wire harness processing winding device according to claim 1, characterized in that, The bottom of the pressure plate (25) is provided with a groove (30), and a guide rod (31) is rotatably connected inside the groove (30).
5. A wire harness processing winding device according to claim 4, characterized in that, At least two guide rods (31) are provided.
6. The wire harness processing winding device according to claim 1, characterized in that, The top of the pressure plate (25) is fixedly connected to a fixing seat (40), and the bottom end of the plate body (24) is inserted into the fixing seat (40). The fixing seat (40) is provided with a set bolt (41), and the plate body (24) is fixedly connected to the fixing seat (40) through the set bolt (41).
7. A wire harness processing winding device according to claim 6, characterized in that, The set bolts (41) are provided in multiple quantities.
8. A wire harness processing winding device according to claim 1, characterized in that, The height of the rod (20) is greater than the diameter of the winding roller (11).