A hoisting device for prefabricated beam reinforcement cage whole
Patent Information
- Application Number
- CN202522695563.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-19
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-12-19
AI Technical Summary
[0003]但是,这样的作业模式需要将绑扎完成的钢筋笼从预制区转移至浇筑区,未浇筑混凝土的钢筋笼体积较大且自身缺乏结构强度,转移过程面临严峻挑战
本申请通过组合吊管固定环、吊装带和钢筋固定环,吊管固定环相对于常用的固定吊环,能够适应钢筋笼的形状并分散负载,实现负载的均匀分布,从而减少所需吊点数量,降低局部应力集中风险,有效防止吊架结构变形或损坏,同时,通过配合吊装带,能够形成一个柔性的连接系统,适应钢筋笼的不规则形状并均匀分散吊装负载,有效防止钢筋笼在吊运过程中发生扭曲或断裂,提升了吊装的稳定性和安全性。
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Figure CN224768285U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of hoisting equipment technology, and in particular to a hoisting device for the entire precast beam steel cage. Background Technology
[0002] In the existing precast beam steel cage production process, the operation mode of separating the steel cage binding prefabrication area and the concrete pouring and curing area is generally adopted, which can optimize production efficiency and reduce the number of molds required.
[0003] However, this operating mode requires transferring the completed steel cages from the prefabrication area to the pouring area. The steel cages that have not been poured with concrete are large in volume and lack structural strength, posing a serious challenge to the transfer process.
[0004] Currently, multi-point hoisting equipment is often used to directly transport steel cages. However, because steel cages are flexible mesh structures, they are prone to irreversible deformation, twisting, or even breakage during hoisting due to uneven stress or localized stress concentration. This seriously affects the subsequent pouring quality and structural safety. In addition, this method of using multi-point hoisting equipment requires a large number of hoisting points, resulting in low hoisting efficiency. Utility Model Content
[0005] To address or partially address the problems existing in related technologies, this application provides a hoisting device for the entire precast beam reinforcement cage, which can adapt to the shape of the reinforcement cage and distribute the load, reduce the number of required hoisting points, and reduce the risk of local stress concentration.
[0006] This application provides a hoisting device for the entire precast beam steel cage, including: a hanger and a plurality of lifting straps installed on the hanger; The lifting device includes: a lifting pipe fixing ring, a lifting strap, and a steel bar fixing ring; The pipe fixing ring consists of two arc-shaped retaining rings. The first fixing through holes are provided on the upper and lower sides of the arc-shaped retaining rings, and the first lifting strap hole is provided below the retaining rings. The rebar fixing ring is a notched retaining ring. Second fixing through holes are provided on the two side walls of the rebar fixing ring, and a second lifting strap hole is provided at the top of one long side wall of the rebar fixing ring. The lifting sling is equipped with lifting rings at both ends. The two lifting rings are installed in the first lifting sling hole and the second lifting sling hole, respectively. The lifting sling connects the pipe fixing ring and the steel bar fixing ring. The width of the first lifting sling hole and the second lifting sling hole is the same as the width of the lifting sling.
[0007] Optionally, in some implementations of the first aspect: Both the pipe fixing ring and the rebar fixing ring are equipped with rubber anti-slip pads.
[0008] Optionally, in some implementations of the first aspect: Both the right angles of the side walls of the pipe fixing ring and the rebar fixing ring are rounded.
[0009] Optionally, in some implementations of the first aspect: The lifting rods of the gantry are marked with lifting points.
[0010] Optionally, in some implementations of the first aspect: The hoisting equipment also includes: two gantry cranes; The top of the gantry has two sets of lifting rings.
[0011] The technical solution provided in this application may include the following beneficial effects: This application combines a lifting pipe fixing ring, a lifting strap, and a rebar fixing ring. Compared to commonly used fixing rings, the lifting pipe fixing ring can adapt to the shape of the rebar cage and distribute the load evenly, thereby reducing the number of lifting points required, lowering the risk of local stress concentration, and effectively preventing deformation or damage to the lifting structure. At the same time, by working with the lifting strap, a flexible connection system can be formed to adapt to the irregular shape of the rebar cage and evenly distribute the lifting load, effectively preventing the rebar cage from twisting or breaking during lifting, thus improving the stability and safety of the lifting.
[0012] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit this application. Attached Figure Description
[0013] The above and other objects, features and advantages of this application will become more apparent from the more detailed description of exemplary embodiments thereof in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments thereof.
[0014] Figure 1 This is a schematic diagram of an overall structure of the hoisting device in an embodiment of this application; Figure 2 This is a schematic diagram of the sling device in one embodiment of this application; Figure 3 This is a schematic diagram of a structure of the pipe fixing ring in an embodiment of this application; Figure 4 This is a structural schematic diagram of a steel bar fixing ring in an embodiment of this application.
[0015] Reference numerals: 1-Hanger, 2-Lifting strap device, 201-Lifting pipe fixing ring, 2011-First fixing through hole, 2012-First lifting strap hole, 202-Lifting strap, 203-Reinforcing bar fixing ring, 2031-Second fixing through hole, 2032-Second lifting strap hole, 3-Precast beam reinforcing cage. Detailed Implementation
[0016] Embodiments of this application will now be described in more detail with reference to the accompanying drawings. While embodiments of this application are shown in the drawings, it should be understood that this application may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to make this application more thorough and complete, and to fully convey the scope of this application to those skilled in the art.
[0017] It should be understood that although the terms "first," "second," "third," etc., may be used in this application to describe various information, this information should not be limited to these terms. These terms are only used to distinguish information of the same type from one another. For example, without departing from the scope of this application, first information may also be referred to as second information, and similarly, second information may also be referred to as first information. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0018] In the description of this application, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0019] Unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0020] In the existing precast beam steel cage production process, the operation mode of separating the steel cage binding prefabrication area and the concrete pouring and curing area is generally adopted, which can optimize production efficiency and reduce the number of molds required.
[0021] However, this operating mode requires transferring the completed steel cages from the prefabrication area to the pouring area. The steel cages that have not been poured with concrete are large in volume and lack structural strength, posing a serious challenge to the transfer process.
[0022] Currently, multi-point hoisting equipment is often used to directly transport steel cages. However, because steel cages are flexible mesh structures, they are prone to irreversible deformation, twisting, or even breakage during hoisting due to uneven stress or localized stress concentration. This seriously affects the subsequent pouring quality and structural safety. In addition, this method of using multi-point hoisting equipment requires a large number of hoisting points, resulting in low hoisting efficiency.
[0023] To address the aforementioned issues, this application provides a hoisting device for the entire precast beam reinforcement cage, which can adapt to the shape of the reinforcement cage and distribute the load, reducing the number of required lifting points and lowering the risk of local stress concentration.
[0024] The technical solutions of the embodiments of this application are described in detail below with reference to the accompanying drawings.
[0025] Figure 1 This is a schematic diagram of an overall structure of the hoisting device in an embodiment of this application; Figure 2 This is a schematic diagram of the sling device in one embodiment of this application; Figure 3 This is a schematic diagram of a structure of the pipe fixing ring in an embodiment of this application; Figure 4 This is a structural schematic diagram of a steel bar fixing ring in an embodiment of this application.
[0026] See Figure 1-4 A hoisting device for the whole precast beam steel cage includes: a hanger 1 and a plurality of sling devices 2 installed on the hanger 1.
[0027] The lifting device 2 includes: a lifting pipe fixing ring 201, a lifting belt 202, and a steel bar fixing ring 203.
[0028] The pipe fixing ring 201 consists of two arc-shaped retaining rings. The first fixing through holes 2011 are provided on the upper and lower sides of the arc-shaped retaining rings, and the first lifting strap hole 2012 is provided below the retaining rings.
[0029] In this embodiment, the pipe fixing ring 201 is designed with two arc-shaped retaining rings, which can be firmly fixed to the pipe of the hanger 1. The connection is ensured by bolts and the first fixing through hole 2011, thus ensuring the reliability of the overall hoisting.
[0030] The reinforcing bar fixing ring 203 is a notched retaining ring. Second fixing through holes 2031 are provided on the two side walls of the reinforcing bar fixing ring 203, and a second lifting strap hole 2032 is provided on the top of one long side wall of the reinforcing bar fixing ring 203.
[0031] In this embodiment, the rebar fixing ring 203 can be easily and quickly installed and removed from the rebar through the notched snap ring, and can be tightly fixed to the rebar by bolts in conjunction with the second fixing through hole 2031, reducing the risk of slippage and displacement.
[0032] The lifting sling 202 is equipped with lifting rings at both ends. The two lifting rings of the lifting sling 202 are respectively installed in the first lifting sling hole 2012 and the second lifting sling hole 2032. The lifting sling 202 connects the lifting pipe fixing ring 201 and the reinforcing bar fixing ring 203. The width of the first lifting sling hole 2012 and the second lifting sling hole 2032 is the same as the width of the lifting sling 202.
[0033] In this embodiment, the lifting sling 202 serves as a flexible connector, with lifting rings at both ends installed in the first lifting sling hole 2012 and the second lifting sling hole 2032. This makes the lifting process more stable and protects the integrity of the reinforcing cage structure. At the same time, the width of the first lifting sling hole 2012 and the second lifting sling hole 2032 is the same as the width of the lifting sling 202, which ensures the matching and tightness of the installation and prevents the lifting sling 202 from sliding or shifting in the hole, further improving the stability of the lifting operation.
[0034] In this embodiment, by combining the lifting pipe fixing ring 201, the lifting strap 202, and the rebar fixing ring 203, the lifting pipe fixing ring 201, compared to commonly used fixing rings, can adapt to the shape of the rebar cage and distribute the load, achieving a uniform load distribution. This reduces the number of required lifting points, lowers the risk of local stress concentration, and effectively prevents deformation or damage to the structure of the lifting frame 1. At the same time, by cooperating with the lifting strap 202, a flexible connection system can be formed, adapting to the irregular shape of the rebar cage and evenly distributing the lifting load, effectively preventing the rebar cage from twisting or breaking during lifting, and improving the stability and safety of the lifting.
[0035] Specifically, rubber anti-slip pads are provided on both the hanging pipe fixing ring 201 and the reinforcing bar fixing ring 203.
[0036] In this embodiment, the rubber anti-slip pads provided on the pipe fixing ring 201 and the rebar fixing ring 203 can increase the friction with the surface of the pipe and the rebar, preventing slippage or detachment due to vibration or movement during hoisting, thereby improving the stability and safety of the fixation.
[0037] Specifically, the right angles of the side walls of the pipe fixing ring 201 and the steel bar fixing ring 203 are rounded.
[0038] In this embodiment, the rounded corners at the right angles of the side walls of the pipe fixing ring 201 and the rebar fixing ring 203 can eliminate sharp edges, reduce the risk of operators being scratched during installation and disassembly, and improve safety.
[0039] Specifically: the lifting rod of the gantry 1 is equipped with lifting marking points.
[0040] In this embodiment, the lifting mark points set on the lifting rod of the hanger 1 can provide operators with clear visual references, help to quickly and accurately locate the corresponding positions of the lifting device and the steel cage, reduce adjustment time and human error, thereby improving lifting efficiency and ensuring uniform force distribution.
[0041] Specifically, the hoisting device also includes two gantry cranes; and the top of the gantry 1 is provided with two sets of hoisting rings.
[0042] In this embodiment, the two sets of lifting rings at the top of the hanger 1, in conjunction with the two gantry cranes, can simplify the lifting operation process and improve the overall transfer efficiency.
[0043] The technical solution provided in this application may include the following beneficial effects: This application combines a lifting pipe fixing ring 201, a lifting strap 202, and a rebar fixing ring 203. Compared with commonly used fixing rings, the lifting pipe fixing ring 201 can adapt to the shape of the rebar cage and distribute the load evenly, thereby reducing the number of lifting points required, reducing the risk of local stress concentration, and effectively preventing deformation or damage to the structure of the lifting frame 1. At the same time, by working with the lifting strap 202, a flexible connection system can be formed to adapt to the irregular shape of the rebar cage and evenly distribute the lifting load, effectively preventing the rebar cage from twisting or breaking during lifting, and improving the stability and safety of the lifting.
[0044] Finally, it should be noted that in this document, relationships such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "include," "contain," or any other variations are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.
[0045] The various embodiments of this application have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical application, or improvement of the technology in the market, or to enable others skilled in the art to understand the embodiments disclosed herein.
Claims
1. A hoisting device for the entire precast beam reinforcement cage, characterized in that, include: Hanger (1) and several sling devices (2) installed on the hanger (1); The sling device (2) includes: a sling fixing ring (201), a sling (202), and a steel bar fixing ring (203); The pipe fixing ring (201) consists of two arc-shaped retaining rings. A first fixing through hole (2011) is provided on the upper and lower sides of the arc-shaped retaining rings, and a first lifting strap hole (2012) is provided below the retaining rings. The steel bar fixing ring (203) is a notched retaining ring. A second fixing through hole (2031) is provided on the two side walls of the steel bar fixing ring (203), and a second lifting strap hole (2032) is provided on the top of one long side wall of the steel bar fixing ring (203). The lifting sling (202) is provided with lifting rings at both ends. The two lifting rings of the lifting sling (202) are respectively installed in the first lifting sling hole (2012) and the second lifting sling hole (2032). The lifting sling (202) connects the pipe fixing ring (201) and the steel bar fixing ring (203). The width of the first lifting sling hole (2012) and the second lifting sling hole (2032) is the same as the width of the lifting sling (202).
2. The hoisting device for the entire precast beam reinforcement cage according to claim 1, characterized in that: Both the hanging pipe fixing ring (201) and the reinforcing bar fixing ring (203) are equipped with rubber anti-slip pads.
3. The hoisting device for the entire precast beam reinforcement cage according to claim 2, characterized in that: The right angles of the side walls of the hanging pipe fixing ring (201) and the steel bar fixing ring (203) are rounded.
4. The hoisting device for the entire precast beam reinforcement cage according to claim 3, characterized in that: The lifting rod of the hanger (1) is equipped with lifting mark points.
5. The hoisting device for the entire precast beam reinforcement cage according to claim 4, characterized in that: The hoisting device also includes: two gantry cranes; The top of the hanger (1) is provided with two sets of lifting rings.