A device for overhauling equipment in a thermal power plant
Patent Information
- Application Number
- CN202522116160.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-30
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-09-30
AI Technical Summary
[0003]无论是将用于更换的新设备搬运至厂区,还是将待维修的设备搬离厂区,由于大多火电厂设备较重,采用现有的吊挂式的吊车进行搬运,在吊装或者搬运的过程中,存在重心不稳定,导致设备晃动,或者车体倾翻的现象出现,因此导致的设备损坏,对设备的更换维修造成了不便;
[0016] This thermal power plant equipment maintenance device, through the combined action of the hook assembly and positioning assembly, can lift the thermal power plant equipment and move it above the support plate, facilitating its transport to the device. By adjusting the displacement of the No. 1 and No. 2 bases, the stability of the device can be ensured during the handling of the thermal power plant equipment. With the cooperation of the guide rod and the No. 1 and No. 2 hook plates, the displacement of the push plate can drive the No. 2 and No. 1 hook plates to move horizontally through the guide rod, thereby reducing the area formed by the hook plates and clamping the thermal power plant equipment to prevent deviation during transport.
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Figure CN224768364U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of thermal power plant equipment maintenance technology, specifically a thermal power plant equipment maintenance device. Background Technology
[0002] Currently, the maintenance of equipment in thermal power plants is often time-consuming due to the large size of the equipment, which can lead to equipment downtime and affect the normal operation of other equipment. Therefore, the usual practice is to replace the equipment to be maintained so that the thermal power plant can quickly resume normal operation, and use cranes to move the equipment to be maintained to the maintenance area for maintenance.
[0003] Whether it is moving new equipment to the plant area for replacement or moving equipment to be repaired away from the plant area, most thermal power plant equipment is heavy. When using existing overhead cranes for transportation, the center of gravity is unstable during the lifting or transportation process, which can cause the equipment to sway or the vehicle to tip over. This damages the equipment and makes it inconvenient to replace and repair it.
[0004] Therefore, a maintenance device for thermal power plant equipment is proposed. Utility Model Content
[0005] The purpose of this utility model is to provide a maintenance device for thermal power plant equipment to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a thermal power plant equipment maintenance device, comprising: a base plate,
[0007] The hook assembly, located at the top of the column on the top of the base plate, is used to lift the thermal power plant equipment that needs to be inspected onto the base plate.
[0008] The positioning component, located on the top of the substrate, is used to support and position the thermal power plant equipment that needs to be inspected, so as to prevent displacement during transportation.
[0009] The hook assembly includes a long frame with shaft holes at both ends. A first round rod and a first screw rod are respectively shafted into the holes. The first screw rod and the first round rod are mounted on a first base on their outer sides. Side plates are symmetrically arranged at the bottom of the first base, and rope components are arranged between the side plates. The end of the rope component is connected to the hook.
[0010] Preferably, a short frame is provided at the top left end of the long frame, and shaft holes are opened at both ends of the short frame. A second round rod and a second screw are spun into the shaft holes, and a second base is mounted on the outer side of the second round rod and the second screw.
[0011] Preferably, the positioning component includes a support plate located on the top of the substrate, with cylinders mounted at its four bottom corners. Multiple I-shaped plates are provided at the bottom of the support plate, and the I-shaped plates are matched with hook plate No. 1 and hook plate No. 2.
[0012] Preferably, a guide rod is provided between the first hook plate and the second hook plate, and a guide rod is also provided between the second hook plate and the push plate. The guide rod has round holes at both ends, and a rotating shaft is provided in the round holes.
[0013] Preferably, the base plate is provided with columns at the four corners of the top, the top of the columns is equipped with hook assemblies, and the top of the base plate is equipped with positioning assemblies.
[0014] Preferably, the I-shaped plate at the bottom of the support plate is divided into two parts: a horizontal array and a vertical array. The horizontal array matches the second hook plate, and the vertical array matches the first hook plate.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] This thermal power plant equipment maintenance device, through the combined action of the hook assembly and positioning assembly, can lift the thermal power plant equipment and move it above the support plate, facilitating its transport to the device. By adjusting the displacement of the No. 1 and No. 2 bases, the stability of the device can be ensured during the handling of the thermal power plant equipment. With the cooperation of the guide rod and the No. 1 and No. 2 hook plates, the displacement of the push plate can drive the No. 2 and No. 1 hook plates to move horizontally through the guide rod, thereby reducing the area formed by the hook plates and clamping the thermal power plant equipment to prevent deviation during transport. Attached Figure Description
[0017] Figure 1 This is a three-dimensional schematic diagram of the present invention;
[0018] Figure 2 This is a partial cross-sectional schematic diagram of the present invention;
[0019] Figure 3 This is a schematic diagram of the hook assembly of this utility model;
[0020] Figure 4 This is a schematic diagram of the top of the substrate of this utility model;
[0021] Figure 5 This is a schematic diagram of the positioning component of this utility model;
[0022] Figure 6 This is a cross-sectional schematic diagram of the hook plate of this utility model.
[0023] In the diagram: 1. Base plate; 101. Column; 2. Hook assembly; 201. Base No. 1; 202. Base No. 2; 203. Long frame; 204. Short frame; 205. Side plate; 206. Hook; 207. Rope assembly; 208. Round rod No. 2; 209. Screw No. 2; 210. Round rod No. 1; 211. Screw No. 1; 3. Positioning assembly; 301. Hook plate No. 1; 302. Hook plate No. 2; 303. Support plate; 304. Guide rod; 305. Push plate; 306. I-shaped plate; 307. Rotating shaft. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," etc., are used only for descriptive distinction and should not be construed as indicating or implying relative importance. All electrical components mentioned in this document are electrically connected to an external main controller and 220V AC mains power, and the main controller can be a conventionally known device such as a computer that provides control.
[0026] In the description of the embodiments of this utility model, it should be noted that the terms "inner", "outer", "upper", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship that the utility model product is usually placed in during use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0027] like Figures 1-6 As shown, this utility model provides a technical solution: a thermal power plant equipment maintenance device, including a base plate 1, which is a rectangular platform. Its surface is treated with sandblasting and rust removal and epoxy zinc-rich anti-corrosion coating. The base plate 1 has both heavy load resistance and corrosion resistance. A handle is installed at one end of the top of the base plate 1, and universal wheels are installed at the four corners of its bottom to facilitate the transport of the thermal power plant equipment to be maintained after hoisting. A hook assembly 2 is located at the top of the column 101 at the top of the base plate 1 and is used to hoist the thermal power plant equipment to be maintained onto the base plate 1. A positioning assembly 3 is located at the top of the base plate 1 and is used to support and position the thermal power plant equipment to be maintained to prevent displacement during transportation.
[0028] like Figures 1-6 As shown in the embodiment of this application, the hook assembly 2 includes a long frame 203. The long frame 203 has shaft holes at both ends, in which a first round rod 210 and a first screw rod 211 are respectively shafted. The first screw rod 211 and the first round rod 210 are mounted on a first base 201 on their outer sides. Side plates 205 are symmetrically arranged at the bottom of the first base 201, and rope members 207 are arranged between the side plates 205. The end of the rope member 207 is connected to a hook 206. Specifically, the long frame 203 is a rectangular frame with shaft holes at both ends. A first round rod 210 and a first screw rod 211 are respectively shafted in these holes. The first round rod 210 and the first screw rod 211 are mounted on their outer sides, and the first base 201 has protrusions at both ends. These protrusions match the transverse grooves on the front and rear sides of the inner wall of the long frame 203. A starting motor drives the first screw rod... 211 rotates, and during the rotation of screw 211, it drives base 201 to slide along the axis of round rod 210. Side plates 205 are symmetrically welded to the bottom of base 201, and rope components 207 are arranged between the side plates 205. Rope components 207 include: a stranded drum, a rope, and a fixed shaft. The fixed shaft is set in the shaft hole on the side plate 205, and one end of the fixed shaft is connected to the motor. A stranded drum is fixedly installed on the outer wall of the fixed shaft, and a rope is wound on the stranded drum. The end of the rope is connected to hook 206. When the motor is started, the motor drives the fixed shaft to rotate. During the rotation of the fixed shaft, the stranded drum rotates, and during the rotation of the stranded drum, the rope is wound up. During the winding of the rope, the hook 206 can move up and down. The hook 206 matches the lifting lug on the thermal power plant equipment, so that the thermal power plant equipment can be lifted.
[0029] In this application, the frame is rotatably connected to the screw and fixedly connected to the round rod, and the base is threadedly connected to the screw and slidably connected to the round rod, and the round rod can guide the base.
[0030] like Figures 1-6As shown in the embodiment of this application, a short frame 204 is provided at the top left end of the long frame 203. The short frame 204 has shaft holes at both ends, and a second round rod 208 and a second screw 209 are spun into these shaft holes. A second base 202 is mounted on the outer side of the second round rod 208 and the second screw 209. Specifically, the short frame 204 is a rectangular frame of the same specifications as the long frame 203, but with different lengths. The short frame 204 has shaft holes at both ends, and a second round rod 208 and a second screw 209 are provided within these shaft holes. A second base 202 is mounted on the outer side of the second round rod 208 and the second screw 209. The base 202 has a groove on its top for mounting a counterweight. In this application, the second round rod 208 and the second screw 209 in the short frame 204 are staggered with the first round rod 210 and the first screw 211 in the long frame 203, resulting in the motors connected to the screws being in different vertical positions. During hoisting, the second base 202 moves along the transverse groove on the inner wall of the short frame 204, which can adjust the position of the counterweight, thereby maintaining balance during the hoisting or lowering of the thermal power plant equipment, keeping the center of gravity stable, and preventing the device from tipping over.
[0031] like Figures 1-6 As shown in the embodiment of this application, the positioning component 3 includes a support plate 303, which is located on the top of the substrate 1, and has cylinders mounted at its four bottom corners. Multiple I-beams 306 are provided at the bottom of the support plate 303, and the I-beams 306 match the first hook plate 301 and the second hook plate 302. Specifically, the support plate 303 is used to support the thermal power plant equipment. A thick wear-resistant rubber pad is laid on the top of the support plate 303, and four sets of cylinders are welded to its four bottom corners. The cylinders support the support plate 303 and level it. Under the action of the cylinders, the space between the bottom of the support plate 303 and the top of the substrate 1 is used to... To accommodate the movement of hook plate 301 and hook plate 302, the base plate of support plate 303 is welded with six sets of I-shaped plates 306. The I-shaped plates 306 are divided into two parts: a horizontal array and a vertical array. The horizontal array has two sets of I-shaped plates 306, which match hook plate 302, and the vertical array has four sets of I-shaped plates 306, which match hook plate 301. Hook plate 301 and hook plate 302 can slide along the I-shaped plates 306. The cooperation between hook plate 301 and hook plate 302 can position the thermal power plant equipment and prevent shaking during the transportation of the thermal power plant equipment.
[0032] like Figures 1-6As shown in the embodiment of this application, a guide rod 304 is provided between the first hook plate 301 and the second hook plate 302, and a guide rod 304 is also provided between the second hook plate 302 and the push plate 305. The guide rod 304 has round holes at both ends, and a rotating shaft 307 is provided inside the round holes. Specifically, the guide rod 304 is used to connect the first hook plate 301 and the second hook plate 302, and the second hook plate 302 and the push plate 305. The guide rod 304 has round holes at both ends, and a rotating shaft 307 is provided inside the round holes. The rotating shaft 307 connects the guide rod 304 and the first hook plate 302. Hook plate 301 and hook plate 302 are rotatably connected, and push plate 305 is connected to the piston end of cylinder. When cylinder is started, it pushes push plate 305 to move horizontally. During the horizontal movement of push plate 305, it drives hook plate 302 to move horizontally to the left and right sides through guide rod 304. During the horizontal movement of hook plate 302, it drives hook plate 301 to move horizontally to the front and back sides through guide rod 304, thereby adjusting the size of the area formed by hook plate 301 and hook plate 302, which can be adapted to thermal power plant equipment of different sizes.
[0033] like Figures 1-6 As shown in the embodiment of this application, the four corners of the top of the substrate 1 are provided with columns 101, the top of the columns 101 are equipped with hook assemblies 2, and the top of the substrate 1 is equipped with positioning assemblies 3; specifically, the four corners of the top of the substrate 1 are welded with columns 101, the top of the columns 101 are connected to the long frame 203 in the hook assembly 2, and the top of the substrate 1 is connected to the cylinder at the bottom of the support plate 303 in the positioning assembly 3.
[0034] The working principle of this utility model is as follows:
[0035] The thermal power plant equipment to be inspected is connected to its lugs via hook 206. The motor is started, driving rope 207 to wind up, thus lifting the equipment via hook 206. Then, another motor is started, driving screw 211 to rotate. During this rotation, base 201 slides along rod 210, moving the equipment above support plate 303. Simultaneously, a motor is started to rotate screw 209, causing base 202 to slide along rod 208, thereby adjusting the... The counterweight on the base 202 is moved horizontally to ensure the stability of the entire device during hoisting. After the thermal power plant equipment is moved above the support plate 303, the hook 206 is lowered so that it can land on the support plate 303. Then, the cylinder is started to drive the push plate 305 to move horizontally. During the horizontal movement of the push plate 305, the guide rod 304 drives the second hook plate 302 to move horizontally. During the horizontal movement of the second hook plate 302, the guide rod 304 drives the first hook plate 301 to move horizontally at the same time, thereby reducing the area formed by the hook plates. This allows the thermal power plant equipment on the support plate 303 to be positioned and avoid shaking during transportation.
[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended embodiments and their equivalents.
Claims
1. A device for servicing power plant equipment, comprising: The substrate is characterized by: The hook assembly, located at the top of the column on the top of the base plate, is used to lift the thermal power plant equipment that needs to be inspected onto the base plate. The positioning component, located on the top of the substrate, is used to support and position the thermal power plant equipment that needs to be inspected, so as to prevent displacement during transportation. The hook assembly includes a long frame with shaft holes at both ends. A first round rod and a first screw rod are respectively shafted into the holes. The first screw rod and the first round rod are mounted on a first base on their outer sides. Side plates are symmetrically arranged at the bottom of the first base, and rope components are arranged between the side plates. The end of the rope component is connected to the hook.
2. The power plant equipment maintenance device according to claim 1, characterized in that: A short frame is provided at the top left end of the long frame. A shaft hole is opened at both ends of the short frame. A second round rod and a second screw are spun into the shaft hole. A second base is mounted on the outside of the second round rod and the second screw.
3. The power plant equipment maintenance device according to claim 1, characterized in that: The positioning component includes a support plate located on the top of the substrate, with cylinders mounted at its four bottom corners. Multiple I-shaped plates are provided at the bottom of the support plate, and the I-shaped plates are matched with hook plate No. 1 and hook plate No.
2.
4. The power plant equipment maintenance device according to claim 3, characterized in that: A guide rod is provided between the No. 1 hook plate and the No. 2 hook plate, and a guide rod is also provided between the No. 2 hook plate and the push plate. Circular holes are opened at both ends of the guide rod, and a rotating shaft is provided in the circular holes.
5. A thermal power plant equipment maintenance device according to claim 3, characterized in that: The base plate is provided with four columns at the top corners, and hook assemblies are installed at the top of the columns. Positioning assemblies are installed on the top of the base plate.
6. A thermal power plant equipment maintenance device according to claim 3, characterized in that: The I-shaped plate at the bottom of the support plate is divided into two parts: a horizontal array and a vertical array. The horizontal array matches the second hook plate, and the vertical array matches the first hook plate.