A wind oil spray sample packaging device

Abstract

The utility model discloses a kind of wind oil essence spray sample encapsulation devices, it is related to wind oil essence spray encapsulation technical field, including two interval settings rack, two racks are all installed with electric conveyor, two long and short clamps are symmetrically equipped on the electric conveyor belt surface, the opposite side of two clamps is symmetrically fixed with the telescopic end of two first electric push rod;The utility model is through the linkage cooperation of fifth motor and connecting plate, fifth motor operation can drive multiple connecting plates synchronous rotation, without manually adjusting jaw position, it is convenient to quickly drive jaw adjusting mechanism to start, improve the response efficiency of jaw spacing adjustment, and then can realize the automation control function of jaw adjustment;Finally, the problem that the existing rotary disc jaw fixed installation leads to being difficult to be included in half range when facing clamping larger bottle body, resulting in bottle body falling off is solved, improves the clamping stability and adaptation convenience of device to different specifications wind oil essence spray sample bottle body.

Description

Technical Field

[0001] This utility model relates to the field of medicated oil spray packaging technology, and in particular to a medicated oil spray sample packaging device. Background Technology

[0002] In the fields of daily chemicals and pharmaceuticals, small samples of essential balm spray have become an important medium for product marketing and consumer experience due to their portability and ease of trial promotion. As a key link in the production process, the efficiency and accuracy of sample packaging directly affect the mass production capacity and quality stability of the product. The existing turntables are mostly designed with fixed installation claws, and the claw spacing and clamping range cannot be flexibly adjusted. When encountering large-sized essential balm spray sample bottles, the fixed claws cannot fit at least half of the bottle into the clamping range, which may cause the bottle to fall off during the clamping process. Therefore, the above problems need to be improved. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings of existing technologies by proposing a small-sample packaging device for medicated oil spray.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a small sample packaging device for medicated oil spray, comprising two spaced-apart frames, each frame equipped with an electric conveyor. Two clamping plates, one long and one short, are symmetrically arranged on the conveyor belt. Two telescopic ends of first electric push rods are symmetrically fixed to the opposite sides of the two clamping plates. The bottom surface of the fixed end of each first electric push rod is fixed to the telescopic end of an electric push cylinder. The fixed end of the electric push cylinder is fixed to both sides of the top surface of the frame. A motor housing is located between the two frames, on one side of the shorter clamping plate. A turntable is rotatably mounted on the top surface of the motor housing. A first motor, coaxially fixed to the turntable, is installed inside the motor housing. Multiple inclined grooves are equidistantly opened on the outer circumference of the turntable. Electric grippers are movably mounted within each of the inclined grooves. A semi-circular guide plate located at the lower end of the turntable is fixed to the top surface of the motor housing. A detection camera is located at one end of the semi-circular guide plate. A top cover assembly and a packaging assembly are respectively located on one side of the semi-circular guide plate.

[0005] Preferably, the upper cover assembly includes a second electric actuator installed on the ground. The telescopic end of the second electric actuator is fixedly connected to a second motor, and the output end of the second motor is fixedly connected to the middle section of a crossbar. Pneumatic grippers are provided at both ends of the bottom surface of the crossbar, and one of the two pneumatic grippers is located above the clamping end of one of the multiple electric grippers.

[0006] Preferably, the encapsulation assembly includes a third electric actuator located on one side of the second electric actuator. A third motor is fixedly connected to the telescopic end of the third electric actuator. A swing arm is coaxially fixed to the output shaft of the third motor. A fourth motor is provided at one end of the top surface of the swing arm. An electric four-jaw chuck is coaxially fixed to the output end of the fourth motor at the bottom surface of the swing arm. The center of the electric four-jaw chuck is located at the upper end of the clamping end of one of the multiple electric jaws.

[0007] Preferably, a storage box is provided between the two frames at the lower end of the gripping end of one of the multiple electric grippers.

[0008] Preferably, the turntable has an installation groove at its inner axis, a fifth motor is installed at the axis of the installation groove, and multiple connecting plates are fixedly connected at equal intervals to the outer wall of the output end of the fifth motor. A connecting block is rotatably provided at one end of the top surface of each connecting plate.

[0009] Preferably, the end of the connecting block away from the connecting plate extends into the inclined groove and is fixedly connected to the electric gripper.

[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model utilizes the linkage between the fifth motor and the connecting plate. The operation of the fifth motor drives multiple connecting plates to rotate synchronously, eliminating the need for manual adjustment of the gripper position. This facilitates rapid activation of the gripper adjustment mechanism, improving the response efficiency of gripper spacing adjustment and enabling automated control of gripper adjustment. Furthermore, through the rotational cooperation between the connecting plate and the connecting block, and the fixed connection between the connecting block and the electric gripper, the rotation of the connecting plate drives the electric gripper to slide along the inclined groove of the turntable via the connecting block. This allows the electric gripper spacing to flexibly change according to the bottle size, facilitating the inclusion of at least half of larger bottles within the clamping range. This improves the adaptability of the gripper to bottles of different sizes, thus enabling stable clamping of bottles of different sizes. Ultimately, this solves the problem of existing turntable grippers being fixedly installed, making it difficult to include half of larger bottles within the clamping range, leading to bottle detachment. This improves the device's clamping stability and ease of adaptation for small sample bottles of eucalyptus oil spray of different sizes. Attached Figure Description

[0011] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings: Figure 1 This is a first-view schematic diagram of the overall structure proposed in this utility model; Figure 2 This is a first-view schematic diagram of the overall cross-sectional structure of the turntable proposed in this utility model; Figure 3This is a second-view schematic diagram of the overall cross-sectional structure of the turntable proposed in this utility model; Figure 4 This is a schematic diagram of the overall structure of the packaging component proposed in this utility model.

[0012] The numbers in the diagram are: 1. Frame; 2. Electric push cylinder; 3. Electric conveyor; 4. Third electric push rod; 5. Second electric push rod; 6. Turntable; 7. Fifth motor; 8. Electric gripper; 9. Pneumatic gripper; 10. Outer casing; 11. Storage box; 12. Fourth motor. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0014] Example: See Figures 1 to 4This utility model discloses a small sample packaging device for medicated oil spray, comprising two spaced-apart frames 1, each frame 1 equipped with an electric conveyor 3. The conveyor 3 has two symmetrically arranged clamps of different lengths on its belt surface. Two telescopic ends of first electric push rods are symmetrically fixed to the opposite sides of the clamps. The bottom surface of the fixed end of each first electric push rod is fixed to the telescopic end of an electric push cylinder 2. The fixed end of the electric push cylinder 2 is fixed to both sides of the top surface of the frame 1. A motor housing is located between the two frames 1, on the side of the shorter clamp of the two clamps. A turntable 6 is rotatably mounted on the top surface of the motor housing. A first motor is installed inside the motor housing and coaxially fixed to the turntable 6. Multiple inclined grooves are equidistantly opened on the outer circumference of the turntable 6. Multiple inclined slots are equipped with movable electric grippers 8. A semi-circular guide plate located at the lower end of the turntable 6 is fixed to the top surface of the motor housing. A detection camera is installed at one end of the semi-circular guide plate, and a top cover assembly and a packaging assembly are respectively installed on one side of the semi-circular guide plate. The electric push cylinder 2 is an MCE-3G electric cylinder with stable thrust and precise adjustment of the gripper height. The first motor is a Y90S-4 three-phase asynchronous motor with stable speed, which can drive the turntable 6 to rotate smoothly. The detection camera is an MV-CA050-10GM industrial camera with high-definition image acquisition capability, which can accurately detect the bottle cap status. The frame 1 provides stable support for each component, and the electric conveyor 3 realizes small The automated conveying of sample bottles involves an electric pusher cylinder 2 cooperating with a first electric pusher rod to adjust the position of the clamping plate, achieving positioning of bottles of different heights. A turntable 6 and an electric gripper 8 work together to transfer the bottles. A semi-circular guide trough plate assists in supporting the bottles, and a detection camera provides a basis for subsequent quality screening. These components together form the basic framework of the device, laying the structural foundation for the realization of each function and ensuring stable operation. The top cover assembly includes a second electric pusher rod 5 installed on the ground. A second motor is fixed to the telescopic end of the second electric pusher rod 5, and the output end of the second motor is fixed to the middle section of a crossbar. Pneumatic grippers 9 are located at both ends of the bottom surface of the crossbar. One of the two pneumatic grippers 9 is located within multiple electric... The upper end of the gripping end of one of the electric grippers 8; the second electric push rod 5 adopts a TDN series servo electric cylinder with high telescopic accuracy and can accurately adjust the height of the crossbar; the second motor adopts a 28BYJ-48 stepper motor with high angular accuracy and can drive the crossbar to rotate accurately; the pneumatic gripper 9 adopts an MHC2 series pneumatic gripper with adjustable gripping force and can stably grip bottle caps of different sizes; the second electric push rod 5 and the second motor work together to adjust the position of the pneumatic gripper 9, so that the pneumatic gripper 9 can accurately grip the bottle cap and close it on the bottle mouth. The two pneumatic grippers 9 work alternately. When one is performing the capping operation, the other can pre-grab a new bottle cap, which greatly improves the capping efficiency and ensures that the capping process is carried out continuously;The encapsulation assembly includes a third electric actuator 4 located on one side of the second electric actuator 5. A third motor is fixedly connected to the telescopic end of the third electric actuator 4. A swing arm is coaxially fixed to the output shaft of the third motor. A fourth motor 12 is located at one end of the top surface of the swing arm. An electric four-jaw chuck 10 located at the bottom surface of the swing arm is coaxially fixed to the output end of the fourth motor 12. The center of the electric four-jaw chuck 10 is located at the upper end of the clamping end of one of the multiple electric grippers 8. The third electric actuator 4 uses a TDN series servo motor, which runs smoothly and allows for adjustment of the swing arm height. The third motor is a 57BYG250H stepper motor. The first motor has high torque, enabling stable rotation of the swing arm. The second motor, model Y80M1-2, is a three-phase asynchronous motor with adjustable speed, driving the electric four-jaw chuck 10 to achieve tightening operations at different speeds. The third electric push rod 4 works in conjunction with the third motor to adjust the position of the electric four-jaw chuck 10, ensuring precise alignment with the bottle cap. The fourth motor 12 drives the electric four-jaw chuck 10 to rotate, achieving a tight seal between the bottle cap and the bottle neck. The clamping force and speed of the electric four-jaw chuck 10 can be adjusted according to the bottle cap specifications to ensure a tight tightening effect and prevent the bottle cap from becoming loose or damaged.

[0015] In this invention, a storage box 11 is provided at the lower end of one of the multiple electric grippers 8 between the two frames 1. The storage box 11 is made of polyethylene, which is impact-resistant, lightweight, and has good corrosion resistance, allowing for long-term collection of waste. The size of the storage box 11 is designed according to the specifications of small sample bottles to ensure that waste can fall in smoothly and is not easily piled up. The storage box 11 is used to collect waste that fails the test, preventing waste from being piled up randomly and affecting the production environment. It also facilitates the unified processing of waste, reduces manual cleaning costs, and ensures a clean and orderly production site. An installation groove is opened at the inner axis of the turntable 6, and a fifth motor 7 is installed at the axis of the installation groove. Multiple connecting plates are fixed at equal intervals on the outer wall of the output end of the fifth motor 7. A connecting block is rotatably provided at one end of the top surface of the connecting plate. The fifth motor 7 is a 39BYG stepper motor, which is small in size and high in precision, and can accurately control the rotation angle of the connecting plate. The connecting plate is made of Q235 steel, which has high strength and good toughness, and can stably drive the connecting plate. The connecting block is made of 45# steel with a hardened surface, making it highly wear-resistant and extending its service life. The fifth motor 7 drives the connecting plate to rotate, and the connecting plate drives the electric gripper 8 to slide along the inclined groove through the connecting block, realizing flexible adjustment of the spacing of the electric gripper 8. The spacing of the electric gripper 8 can be adjusted to a suitable size according to the bottle diameter, ensuring that at least half of the bottle body can be included in the clamping range, solving the problem of poor adaptability of traditional fixed grippers and improving the device's clamping ability for bottles of different sizes. The end of the connecting block away from the connecting plate extends into the inclined groove and is fixedly connected to the electric gripper 8. The electric gripper 8 adopts the PGD series electric gripper, which has high clamping accuracy and can stably clamp the bottle body. The connecting block converts the rotation of the connecting plate into the sliding motion of the electric gripper 8, realizing the power transmission between the electric gripper 8 and the connecting plate, ensuring that the fifth motor 7 can accurately control the position adjustment of the electric gripper 8, so that the electric gripper 8 can stably clamp the bottle body, avoiding the bottle body from shaking or falling off during the transfer process, and ensuring the smooth progress of subsequent capping and sealing processes.

[0016] Working Principle: When using this invention, firstly, the electric conveyors 3 on the two frames 1 are started. The sample bottles of essential oil spray to be packaged are placed on the belt surface of the electric conveyor 3. According to the bottle specifications, the electric push cylinder 2 is controlled to extend and retract, driving the first electric push rod to rise and fall, adjusting the height of the clamping plate to match the height of the bottle. Then, the first electric push rod extends and retracts, driving two clamping plates, one long and one short, to move in opposite directions. The short clamping plate initially limits one end of the bottle, and the long clamping plate fits against the middle of the bottle, together clamping the bottle and correcting its position, ensuring that the bottle is stably transported to the turntable 6. When the bottle is transported to the designated position, the fifth motor 7 in the motor box is started. The fifth motor 7 drives multiple connecting plates to rotate synchronously. The connecting plates drive the electric... The movable gripper 8 slides along the inclined groove of the turntable 6. The rotation angle of the connecting plate is controlled according to the bottle diameter, adjusting the spacing of the electric grippers 8 to a size that allows at least half of the bottle to be included in the clamping range. Then, the electric gripper 8 clamps the middle of the bottle. Simultaneously, the first motor drives the turntable 6 to rotate, transferring the electric gripper 8 holding the bottle to above the semi-circular guide plate. The guide plate assists in supporting the bottom of the bottle to prevent wobbling. After the electric gripper 8 has stably clamped the bottle, the fifth motor 7 is started to rotate in the reverse direction, driving the connecting plate and connecting block to move in the opposite direction, causing the electric gripper 8 to slide along the inclined groove back to its initial clamping posture, completing the reset operation after clamping. The reset electric gripper 8 is then transferred with the turntable 6 to the corresponding position on the top cover assembly. The second electric actuator 5 moves the crossbar to a suitable height, causing the pneumatic gripper 9, which pre-grabs the bottle cap on the bottom of the crossbar, to move directly above the bottle opening. After the second motor drives the crossbar to rotate and calibrate the position, the second electric actuator 5 finely adjusts the height, and the pneumatic gripper 9 releases the bottle cap to complete the capping. Simultaneously, the pneumatic gripper 9 at the other end of the crossbar grabs a new bottle cap for later use. After capping, the turntable 6 transports the bottle body to below the packaging assembly. The third electric actuator 4 is activated to adjust the height of the swing arm, aligning the electric four-jaw chuck 10 on the bottom of the swing arm with the bottle cap. The third motor drives the swing arm to rotate for further calibration. Subsequently, the electric four-jaw chuck 10 clamps the bottle cap. Then, the fourth motor 12 drives the electric four-jaw chuck 10 to rotate, and the electric four-jaw chuck 10... The clamping and rotating action tightens the bottle cap and bottle mouth to seal, completing the sealing operation. After sealing, the turntable 6 continues to rotate, transferring the electric gripper 8 holding the product to the detection camera. The detection camera detects the tightening status of the bottle cap through image recognition and determines whether the product is a finished product or a defective product. If it is a finished product, the turntable 6 rotates to the corresponding position of another electric conveyor, and the fifth motor 7 adjusts the spacing of the electric gripper 8 to release it, allowing the finished product to fall into the conveyor for the next process. If it is a defective product, the turntable 6 rotates above the storage box 11, and the electric gripper 8 releases, allowing the defective product to fall into the storage box 11. After the diversion is completed, the empty electric gripper 8 returns to its initial position with the turntable 6, waiting for the next clamping cycle. At this point, the device is used successfully.

[0017] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A sample packaging device for medicated oil spray, comprising two spaced-apart frames (1), characterized in that: Both frames (1) are equipped with electric conveyors (3). The electric conveyors (3) have two clamps of different lengths symmetrically arranged on their belt surfaces. The back sides of the two clamps are symmetrically fixed with the telescopic ends of two first electric push rods. The bottom surface of the fixed end of the first electric push rod is fixed with the telescopic end of an electric push cylinder (2). The fixed end of the electric push cylinder (2) is fixed on both sides of the top surface of the frame (1). The gap between the two frames (1) is located on the side of the shorter clamp of the two clamps of different lengths. A motor housing is provided, and a turntable (6) is rotatably mounted on the top surface of the motor housing. A first motor is installed inside the motor housing and is coaxially fixed to the turntable (6). Multiple inclined slots are equidistantly opened on the outer circumference of the turntable (6), and electric grippers (8) are movably mounted in each of the multiple inclined slots. A semi-circular guide plate located at the lower end of the turntable (6) is fixed to the top surface of the motor housing. A detection camera is provided at one end of the semi-circular guide plate, and an upper cover assembly and a packaging assembly are respectively provided on one side of the semi-circular guide plate.

2. The packaging device for a small sample of essential oil spray according to claim 1, characterized in that: The top cover assembly includes a second electric push rod (5) installed on the ground. The telescopic end of the second electric push rod (5) is fixed to a second motor. The output end of the second motor is fixed to the middle section of a crossbar. Pneumatic grippers (9) are provided at both ends of the bottom surface of the crossbar. One of the two pneumatic grippers (9) is located at the upper end of the clamping end of one of the multiple electric grippers (8).

3. The packaging device for a small sample of essential oil spray according to claim 1, characterized in that: The encapsulation assembly includes a third electric actuator (4) located on one side of the second electric actuator (5). A third motor is fixedly connected to the telescopic end of the third electric actuator (4). A swing arm is coaxially fixed to the output shaft of the third motor. A fourth motor (12) is provided at one end of the top surface of the swing arm. An electric four-jaw chuck (10) located at the bottom surface of the swing arm is coaxially fixed to the output end of the fourth motor (12). The center of the electric four-jaw chuck (10) is located at the upper end of the clamping end of one of the electric jaws (8) of the plurality of electric jaws (8).

4. The packaging device for a small sample of essential oil spray according to claim 3, characterized in that: A storage box (11) is provided at the lower end of the gripping end of one of the multiple electric grippers (8) between the two frames (1).

5. The packaging device for a small sample of essential oil spray according to claim 1, characterized in that: The turntable (6) has an installation groove at its inner axis, and a fifth motor (7) is installed at the axis of the installation groove. Multiple connecting plates are fixed at equal intervals on the outer wall of the output end of the fifth motor (7), and a connecting block is rotatably provided on one end of the top surface of the connecting plate.

6. The packaging device for a small sample of essential oil spray according to claim 5, characterized in that: The end of the connecting block away from the connecting plate extends into the inclined groove and is fixedly connected to the electric gripper (8).

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